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caron 7800-25 Operation Manual

Sterilization chamber
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Sterilization Chamber
Model: 7800-25

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Summary of Contents for caron 7800-25

  • Page 1 Sterilization Chamber Model: 7800-25...
  • Page 2 At CARON, we are committed to continuous quality improvement. Our goal is to supply our customers with highly reliable equipment at a fair price. In order to openly monitor our performance, we would appreciate your feedback on our products and services.
  • Page 3 Revision Log Version Date Description Rev A 09-28-2020 Initial Release Added ALRM302, DLOG301, OUTP303 as Rev B 11-10-2020 standard. No other options available. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 3 of 56...

  • Page 4: Table Of Contents

    Canceling an In-Process Sterilization Cycle Info Button Sterilization Cycle Aborted Operation of the Data Logging System Calibration ....................37 Calibrating the Temperature Calibrating the Humidity Calibrating H2O2 Heater Calibrating Optional Chart Recorders 7800-25 Series Operations Manual Rev B 11-10-2020 Page 4 of 56...
  • Page 5 Setting the time & day Door Heat Model Details Preventative Maintenance ................55 Specifications ..................... 56 Troubleshooting ..................57 Spare Replacement Parts ................58 Appendix A – Declaration of Conformity ..........60 7800-25 Series Operations Manual Rev B 11-10-2020 Page 5 of 56...

  • Page 6: Warranty

    WARRANTY INFORMATION EQUIPMENT LIMITED WARRANTY Please review this section before requesting warranty service. At CARON, one of our primary goals is to provide customers with high levels of personal service and top quality products, delivered on time, backed by technical service and supported for the life of the product.
  • Page 7 This warranty cannot be altered unless CARON agrees to an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract.
  • Page 8 Irritant skin and eyes Skin Sensitizer allergic response following skin contact Acute Toxicity can cause organ damage from single short term exposure Narcotic effects:drowsiness,lack of coordination, dizziness Respiratory Tract Irritant Local government may require proper disposal 7800-25 Series Operations Manual Rev B 11-10-2020 Page 8 of 56...

  • Page 9: Equipment Overview

    Power Switch (side) 7” Full Color HMI Illuminated Adjustable CARON Logo Sliding Shelf Door Interlock H2O2 Canister Housing Temperature/ Humidity Sensors 3 Pane Glass Door Leveling Feet/Casters 7800-25 Series Operations Manual Rev B 11-10-2020 Page 9 of 56...
  • Page 10 Day / Time Menu Buzzer Door Lock icon Information Display Start Zone Sterilization Cycle Process Current (Home Screen) screen indicator Navigation Pane (indicates menu depth) Submenu categories (Menu Screen) 7800-25 Series Operations Manual Rev B 11-10-2020 Page 10 of 56...

  • Page 11: Installation

    For prolonged periods of inactivity leave the unit unplugged and securely stored. Caron provides full on-site installation services for all models. Our installation services guarantees the proper set-up and startup of all equipment. Please contact the Service Department at 740-373-6809 or www.caronproducts.com...

  • Page 12: Preliminary Cleaning

    Contact Caron if there is any doubt of the compatibility of the cleaning agent being used with the chamber. After cleaning, dry all interior components with a sterile cloth as necessary.

  • Page 13: Leveling The Unit

    & prevent a flat spot from forming on the casters. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 13 of 56...

  • Page 14: Connecting Electrical Power

    In the event of a power outage the unit will automatically restart when the power is restored. There are built safeties that will not allow the door to be opened until chamber conditions are at a safe level. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 14 of 56...

  • Page 15: Connecting Alarm Contacts

    Terminal Connection Unit off Normal Alarm N/O to C Closed Open Closed N/C to C Open Close Open Alarm Contact Connections 7800-25 Series Operations Manual Rev B 11-10-2020 Page 15 of 56...

  • Page 16: Connecting Analog Outputs

    0 – 1000 ppm *Default range is 0 to +100C. Temperature scale low range is adjustable from -50 to 0C. Temperature scale high range is adjustable from 1 to 100C. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 16 of 56...
  • Page 17 Connect shielded wires to the appropriate signal terminals: I(+) for current (mA) or V(+) for voltage (DC). For both current and voltage outputs, COM(-) is common terminal. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 17 of 56...

  • Page 18: Operation

    Here is an overview of the home screen. Status Bar Day / Time Buzzer Menu Door Lock Information Display Start Zone Sterilization Cycle Process 7800-25 Series Operations Manual Rev B 11-10-2020 Page 18 of 56...

  • Page 19: Using The Keypad

    If an invalid entry is made with an entry below the range (such as a ‘4’ followed by the ‘Ent’ button), then the entry will clear and the range will be re-displayed. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 19 of 56...

  • Page 20: Learning The Touchscreen

    15 minutes. At this time, the screen will be completely blank (ie. black). The illuminated Caron logo (see Equipment Overview section) shows that the unit is powered on and functioning. To wake-up the touchscreen, simply press anywhere on the touchscreen and the main screen will display.
  • Page 21 STOP & READ BEFORE LOADING CHAMBER AND INSERTING CARON H2O2 CANISTER Caron Model 7800 Sterilization system uses Hydrogen Peroxide 35% concentration in the sterilization process. Here are precautions for handling of the Caron H2O2 canister sterilization containers. Hydrogen Peroxide Precastions: Hydrogen peroxide can pose serious health and safety hazards.

  • Page 22: Preparing For H2O2 Sterilization Cycle

    Preparing for Sterilization Cycle: CAUTION: Wear eye/face and skin protection before removing lid from H2O2 canister. DO NOT PUNCTURE THE FOIL SEAL ON THE H2O2 CANISTER! IF SEAL IS DAMAGED OR LEAKING, PROPERLY DISPOSE OF H2O2 CANISTER AND REPLACE WITH A NEW H2O2 CANISTER Step 2: Lift up green handle on Step 1: Place items on shelves to be sterilization housing...

  • Page 23: Starting H2O2 Sterilization Cycle

    Starting H2O2 Sterilization Cycle The steps below walk through an example of running a sterilization cycle. Here is the display of the home screen. Once the steps for beginning a sterilization cycle have been completed, press the (Start Cycle) button on the right side of the screen. The Sterilization Cycle has started.

  • Page 24: Canceling An In-Process Sterilization Cycle

    Canceling an In-Process Sterilization Cycle This applies after the 30 second warm up stage. Cancel Button Durng the Sterilzation Cycle,if the cycle needs to be cancelled, press the (Cancel) button. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 24 of 56...
  • Page 25 H2O2 that may be in the chamber before the Sterilization Cyle was aborted. Info button appears in the Status Bar indicating that the the Sterilization Cycle was manually aborted. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 25 of 56...
  • Page 26 Press the (Info) button and a pop up window appears informing the user of what action was taken. When this is complete press the (Done). The door can be opened. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 26 of 56...
  • Page 27 When the Inactivation Cycle is complete, the orange indicator line will be at the End of the cycle. Press the (Done) button on the screen. Items can be removed from chamber. Properly remove and discard empty H2O2 canister. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 27 of 56...
  • Page 28 Continuous writing to the flash drive necessitates a high quality industrial grade device. Use only the flash drive provided by Caron (or equivalent: single level cell memory, wear leveling algorithms, error correcting code). File name format is “DATE START YYYY-MM-DDTHH-MM_.csv” (hours in 24 hour time) When the chamber is on, the chamber’s history data is being stored even when a flash...
  • Page 29 USB port. A new .csv file is automatically created on the flash drive with all the stored history data. The file name nomenclature is “DATE END YYYY-MM-DDTHH-MM_.csv”. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 29 of 56...
  • Page 30 ‘Auto Export’ or ‘All Data’ buttons before inserting flash drive into USB port. To select the ‘Auto Export’ and ‘All Data’ buttons. Menu Button Press the (Menu) button. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 30 of 56...
  • Page 31 When the ‘All Data’ button is selected this will retrieve data starting at the point of the last download, and continuing to the present time. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 31 of 56...
  • Page 32 Note: Press the Eject button before removing the flash drive from the chamber, otherwise there could be the risk of corrupt data. Here is a graphic to illustrate how the data retrieval works. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 32 of 56...

  • Page 33: Calibration

    CALIBRATION The temperature, humidity and H2O2 heater systems require calibration. CARON recommends an annual calibration check of each system. Before making a calibration adjustment, allow the cabinet to stabilize a minimum of 12 hours from a power off condition with the door open and must be done with no H2O2 vapors present.
  • Page 34 Temperature Calibrate Button Current Humidity Humidity Offset Calibrate Button Typical heater calibration reisitance Heat Resistance value shown for Calibrate Button reference only. Actual value will vary Calibration screen appears. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 34 of 56...

  • Page 35: Calibrating The Temperature

    Enter the temperature offset by using the keypad and pressing (Enter) when complete. A positive value will move the temperature ‘up’ and a negative value ‘down’. Press the ‘home’ button and verify the proper temperature is displayed. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 35 of 56...
  • Page 36 -6.0%. Calibrating H2O2 Heater Resistance When purchasing a new heater (or PM kit) from Caron, the heater will come with a resistance value documented. Enter that new ohm value for the Heater Calibration. The calibration resistance value may be determined by measuring the electrical resistance (in ohms) between the two heater connection pins.

  • Page 37: Alarms

    You will hear an audible “click” from the Door Interlock then the door can be opened. In the event an alarm occurs, the alarm indicator will appear on the status bar and an audible alarm pop-up window will automatically appear. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 37 of 56...
  • Page 38 Audible Buzzer Alarm icon The flashing (Alarm) icon will appear on the status bar. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 38 of 56...
  • Page 39 (Close Window) button, the Alarm Window will close, but the alarm will still be present as a flashing alarm icon on the status bar until the Alarm is corrected. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 39 of 56...
  • Page 40 (optional) remain in the ‘alarm’ state. To mute the buzzer: Menu Button Press the (Menu) button. Buzzer icon Buzzer Mute button Press the (Buzzer Mute) button. Buzzer Mute Buzzer Mute icon button “On”, indicator 7800-25 Series Operations Manual Rev B 11-10-2020 Page 40 of 56...
  • Page 41 The Buzzer Mute button toggles to the “on” position ,and the speaker icon changes to “ Buzzer Muted” icon. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 41 of 56...

  • Page 42: Alerts

    Notification occurs via an Alert icon on the status bar. When the Alert icon is pressed, a pop up window will display the alert condition(s). Each alert condition parameter is factory pre-set, no adjustment is necessary. Alert icon (Operational Alert) Press the (Alert icon). 7800-25 Series Operations Manual Rev B 11-10-2020 Page 42 of 56...
  • Page 43 After service has been completed, the item needs reset and the alert will disappear. Press the (Menu) button. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 43 of 56...

  • Page 44: Maintenance

    Status Bar until the Maintenance item is corrected and the (Reset) button is pressed resetting the replacement time to “new” status. Press the (Home) button to return to the main screen. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 44 of 56...

  • Page 45: Info

    Info condition(s). Info Button (Info) icon will appear on the status bar. Info Screen Press the (Close Window) button to return to the main screen. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 45 of 56...

  • Page 46: Advanced Features

    To keep the clock accurate, it will need to be adjusted manually for daylight savings time changes. To set the day & time: Menu Button Press the (Menu) button. Day/Time Button Press the (Day / Time) button 7800-25 Series Operations Manual Rev B 11-10-2020 Page 46 of 56...
  • Page 47 Press the (Setup) button.to go back to the previous and setup other parameters or, Press the (Home) button to return to the main screen. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 47 of 56...

  • Page 48: Door Heat

    Button From the Menu screen press the (Door Heater) button Auto/ Manual Button Door Heat Percent Button In Manual mode, the door heater is a fixed output value . 7800-25 Series Operations Manual Rev B 11-10-2020 Page 48 of 56...
  • Page 49 To change the output percent value Press the (Door Heat Percent) button. Enter the value by using the keypad, press the enter button when complete. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 49 of 56...

  • Page 50: Model Details

    Menu Button Press the (Menu) button. Model Details From the menu, Press the (Model Details) button to view the chamber’s configuration Model Software Number revisions System Functions & Options 7800-25 Series Operations Manual Rev B 11-10-2020 Page 50 of 56...

  • Page 51: Preventative Maintenance

    The CARON chamber has been robustly designed to minimize performance problems. However, regular maintenance is very important for continuous trouble free operation. As a general rule, CARON recommends an annual calibration check of the temperature and humidity systems. CARON offers a full range of on-site calibration and validation services.

  • Page 52: Specifications

    Environmental Conditions: Temperature 15ºC to 25ºC, Humidity non-condensing 7800-25 Model Shipping 875 lbs. 575 lbs (261 kg.) Weight (397 kg.)** Electrical 115V, 60Hz, 12A 230V, 60Hz, 8A 230V, 50Hz, 8A **Includes export shipping crate 7800-25 Series Operations Manual Rev B 11-10-2020 Page 52 of 56...

  • Page 53: Troubleshooting

     Physically push ‘up’ on the lock plunger returning it to the ‘unlocked’ position. This will require a flat screwdriver to be inserted through the front side of the lock housing. 7800-25 Series Operations Manual Rev B 11-10-2020 Page 53 of 56...

  • Page 54: Spare Replacement Parts

    CAUTION: Before servicing the unit, the mains power supply cord must be unplugged to avoid risk of shock. Any area of the unit that requires a tool to access shall only be serviced by trained personnel approved by Caron Products. General Part Number...
  • Page 55 Heater fuse FUS-103 (10A) FUS-104 (5A) FUS-104 (5A) Options Related Part Description Feature Number MEM-103 USB Flash Drive USB data logger WIR-102 20/3 conductor shielded wire Remote alarm contacts 7800-25 Series Operations Manual Rev B 11-10-2020 Page 55 of 56...

  • Page 56: Appendix A - Declaration Of Conformity

    DECLARATION OF CONFORMITY Caron Products and Services, Inc. 27640 State Route 7 Marietta, OH 45750 USA Declares that the product: Designation: 7800 Series Model Numbers: 7800-25-3 Classification: Electrical equipment intended for residential, commercial and light industrial environments Rated Voltage: 220-240 ~ (ac)

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