Table of Contents
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Operation and Parts
Xtreme - - - Duty™
Duty™ Agitator
Xtreme
Xtreme
Duty™
For high
high - - - viscosity
viscosity coatings
coatings supplied
For
For
high
viscosity
coatings
only.
only.
only.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in related
manuals. Save all instructions.
100 psi (7.0 bar, 0.7 MPa) Maximum Air
Input Pressure
See page 3 for model information.
Agitator and
Agitator
supplied in in in 55
55 gallon
gallon (200
supplied
55
gallon
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
and Packages
Packages
and
Packages
(200 liter)
liter) open
open - - - headed
(200
liter)
open
headed drums.
drums. For
For professional
headed
drums.
For
3A4032B
EN
professional use
use
professional
use
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Table of Contents
Summary of Contents for Graco Xtreme-Duty Agitator
- Page 1 Operation and Parts 3A4032B Xtreme - - - Duty™ Duty™ Agitator Agitator and and Packages Packages Xtreme Xtreme Duty™ Agitator Packages For high high - - - viscosity viscosity coatings coatings supplied supplied in in in 55 55 gallon gallon (200 (200 liter) liter) open open - - - headed...
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Page 2: Table Of Contents
Assembling and Positioning the Parts..............17 Agitator .......... 9 Xtreme-Duty Agitator 25A598 ....... 17 Attaching the Blades ........10 Xtreme-Duty Agitator Drive Train ....18 Air Connections ........... 11 Xtreme-Duty Agitator Packages 25A599 – Fluid Accessories......... 12 25A604 .......... 20 Operation ............ -
Page 3: Related Manuals
For maximum air and fluid working pressures and agency approvals of package components, see appropriate component manual. Model Model Model 25A598 25A598 25A598 Xtreme-Duty Agitator II 1/2 G c IIC T4 ITS 16 ATEX 100984 0°C≤Ta≤50°C List of of of Packages Packages List... -
Page 4: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 5 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES HAZARD FUMES HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using. •...
- Page 6 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 7: System Component Identification
Key: Key: Key: Key: Key: Agitator air motor and gear reducer Drum cover elevator Xtreme-Duty agitator blade Drum cover support (for elevator) Agitator shaft and coupler Feed pump Stainless steel drum cover Pump air control Recirculation tube Agitator air control... -
Page 8: Installation
Installation Installation Grounding Installation Installation Grounding Grounding Typical Installation Installation Typical Typical Installation The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current. To ground the agitator, connect one end of the ground wire (G) to the ground connector (GC) on the side of the agitator and/or drum cover. -
Page 9: Agitator
Installation Assembling and and Positioning Positioning the Assembling Assembling Positioning Without Without an Without an Elevator Elevator Elevator Agitator Agitator Agitator When included in a package without an elevator, the drum cover is provided with handles for easy lifting and positioning. For additional handles, order the Handles Kit, part 237524. -
Page 10: Attaching The Blades
Custom Drum Cover Drum Cover Cover If the Xtreme-Duty agitator is being mounted on a custom drum cover, sufficient clearance must be provided around any moving parts. See the image below for the hole mounting pattern and minimum clearance required. -
Page 11: Air Connections
Installation Air Connections Connections Connections Connect an electrically conductive 1/2 in. ID (minimum) air hose to supply air to the system air controls. Packages without an elevator will not have an elevator control, and packages without a feed pump will have the connection for the pump air hose plugged. -
Page 12: Fluid Accessories
Installation Fluid Accessories Accessories Fluid Fluid Accessories The drum cover also has two 1 in. npt ports (which have 1–1/2 in. npt male threads underneath the cover) which can be used for installing refill lines or If using a feed pump, insert the pump into one of the suction tubes. -
Page 13: Operation
Operation Operation Operation Operation Pressure Relief Relief Procedure Procedure Setup Pressure Pressure Relief Procedure Setup Setup Follow the Pressure Relief Procedure whenever you see this symbol. To reduce the risk of serious injury from moving parts and splashing fluid, always shut off the agitator before you raise, check, or repair the agitator. -
Page 14: Using The Elevator
306287 for detailed information about using the elevator. The Xtreme-Duty Agitator is provided with an air line lubricator to aid in proper maintenance. Fill The elevator air control has three settings: RAISE, the lubricator with SAE #10 light oil and set the OFF, and RUN. -
Page 15: Service
(S), drain the oil, and thoroughly flush the housing with light flushing oil. Refill with Graco oil (part 217374) to the proper level. Afterward, change the oil every six months or 2500 hours of operation (whichever occurs first) Do not use kerosene or other flammable solvents under normal operating conditions. -
Page 16: Notes
Notes Notes Notes Notes 3A4032B... -
Page 17: Parts
13 ft-lb (17.6 N•m). 15T539 REGULATOR, air Apply thread locker (27) to screws and tighten to 113911 GAUGE 1–2 ft-lb (1.3–2.7 N•m). Xtreme-Duty Agitator Drive Train, page 18 113630 FITTING, 45 degree, 1/8 in. † driver part details. 155699 FITTING, elbow, 3/8 in. -
Page 18: Xtreme-Duty Agitator Drive Train
Parts Xtreme - - - Duty Duty Agitator Agitator Drive Drive Train Train Xtreme Xtreme Duty Agitator Drive Train Read instruction manual. Tag No. 15A722 Rev A 3A4032B... - Page 19 Parts Ref. Part Description Qty. Ref. Part Description Qty. Ref. Ref. Part Part Description Description Qty. Qty. Ref. Ref. Part Part Description Description Qty. Qty. 16P919 SHAFT, agitator, upper 111310 MOTOR, air, rotary 16U219 115841 HOUSING, agitator FITTING, elbow SEAL, PTFE 129069 MUFFLER, air, exhaust SPACER, shaft, agitator...
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Page 20: Xtreme-Duty Agitator Packages 25A599 - 25A604
Qty. Ref. Ref. Ref. Part Part Description Description Qty. Qty. Qty. 25A598 Xtreme-Duty agitator 112+^ 217382 HOSE, 3/4 in., 10 ft 17J006 COVER, drum, agitator 128689 PLUG, 2 in. npt with 3/4 knockout 15T396 TUBE, recirculation 121378 PLUG, 2 in. npt (not shown) -
Page 21: Technical Data
Technical Data Technical Data Data Technical Technical Data Xtreme Xtreme- - - Duty Xtreme Duty Duty Agitator Agitator Agitator Model Model Model 25A598 25A598 25A598 U.S. Metric Metric Metric U.S. U.S. Maximum Air Inlet Pressure 100 psi 0.7 MPa, 7 bar Gear Reducer Ratio 20:1 shaft speed is 1/20 air motor speed Maximum Recommended Shaft Speed... -
Page 22: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.