Endress+Hauser SpectraSensors OXY5500 Safety Manual
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OXY5500 Analyzer
Safety Manual
P/N 4900002247 rev B

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Summary of Contents for Endress+Hauser SpectraSensors OXY5500

  • Page 1 OXY5500 Analyzer Safety Manual P/N 4900002247 rev B...
  • Page 3 OXY5500 Analyzer Safety Manual Products of 4333 W Sam Houston Pkwy N, Suite 100 Houston, TX 77043-1223 Tel: 800.619.2861 Fax: 713.856.6623 www.spectrasensors.com Copyright © 2017 SpectraSensors, Inc. No part of this manual may be reproduced in whole or in part without the express written permission of SpectraSensors, Inc. SpectraSensors reserves the right to change product design and specifications at any time without prior notice.
  • Page 4 Revision History Revision Engineering Order Date EO16609 Dec. 21, 2016 ECR17051 April 7, 2017...
  • Page 5: Table Of Contents

    ABLE OF ONTENTS List of Tables/Figures ........iii 1: Introduction How to Use This Manual.
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  • Page 7 IST OF ABLES IGURES Figures Figure 5–1. Inside cabinet view - fuse location ..... . . 5-1 Tables Table 5–1. Fuse specifications .
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  • Page 9: How To Use This Manual

    1 - I NTRODUCTION SpectraSensors’ OXY5500 analyzer is a stand-alone oxygen meter designed to detect oxygen in gases such as Natural Gas and air. Its design is based on fluorescence quenching technology that creates very stable, internally referenced measured values. In order to operate the analyzer safely, it is important to closely review all information contained in the manuals provided with the analyzer.
  • Page 10: Spectrasensors Overview

    OXY5500 Analyzer • Sample Conditioning System (SCS) Manual, if applicable • Calibration Certificate • OXY5500 Service Software Manual SpectraSensors Overview SpectraSensors, Inc. is a leading manufacturer of technologically advanced electro-optic gas analyzers for the industrial process, gas distribution and environmental monitoring markets. Headquartered in Houston, Texas, Spec- traSensors was incorporated in 1999 as a spin-off of the NASA/Caltech Jet Propulsion Laboratory (JPL) for the purpose of commercializing space-proven measurement technologies initially developed at JPL.
  • Page 11: 2: General Safety Information

    2 - G ENERAL AFETY NFORMATION Each analyzer shipped from the factory includes documentation for the purpose of relaying installing, operating and safety instructions to the responsible party and/or operator of the equipment. This chapter reviews the general safety instruction for every OXY5500 analyzer. Intended Equipment Use The OXY5500 analyzer is intended for use as instructed in the documentation package provided with the equipment.
  • Page 12 OXY5500 Analyzer Power specifications for DC connection. Access for signal wiring. WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD – Follow instructions to avoid SEE INSTRUCTIONS ______________________________________________________ electrostatic discharge. AVERTISSEMENT - DANGER DE CHARGE ELECTROSTATIQUE POTENTIELS - VOIR LES INSTRUCTIONS WARNING - USE DAMP CLOTH TO CLEAN DISPLAY AND KEYPAD Use appropriate tools to TO AVOID STATIC ELECTRICITY DISCHARGE.
  • Page 13: Instructional Symbols

    General Safety Information Instructional Symbols General notes and important information concerning the installation and operation of the analyzer. Failure to follow all directions may result in damage or malfunction of the analyzer. Warning statement for hazardous voltage. Contact may cause electric shock or burn.
  • Page 14: Personnel Responsibility

    OXY5500 Analyzer Personnel Responsibility The safety of the analyzer is the responsibility of the installer and the organization he/she represents. Potential Risks Affecting Personnel This section addresses the appropriate actions to undertake when faced with hazardous situations during or before service of the analyzer. It is not possible to list all potential hazards within this document.
  • Page 15: Electrostatic Discharge

    General Safety Information appropriate for the area and hazards present. Electrical connections must not be made or broken with power on (to avoid arching). Electrostatic discharge Use a damp cloth to clean the display and keypad to avoid static electricity discharge.
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  • Page 17: Mounting The Analyzer

    3 - E QUIPMENT NSTALLATION The information in this chapter is related to safety during the equipment installation. Mounting the Analyzer The OXY5500 is manufactured for wall installations. Depending on your application and configuration, the analyzer will come mounted on a plate or Unistrut (or equivalent) metal frame.
  • Page 18: Opening/Closing The Analyzer Enclosure

    OXY5500 Analyzer Opening/Closing the Analyzer Enclosure Hazardous voltage and risk of electric shock. Failure to properly ground the analyzer may create a high-voltage shock hazard. Conduit seals or Ex e cable gland should be used where appropriate in compliance with local regulations. Apply 20 in-lbs of torque on each bolt to ensure the door is closed properly to maintain required ingress protection.
  • Page 19: Electrical Wiring Requirements

    Equipment Installation Electrical Wiring Requirements Interconnection of the analyzer enclosure shall be accomplished using wiring methods approved for Class 1, Division 2 hazardous locations as per the Canadian Electrical Code (CEC) Appendix J and the National Electric Code (NEC) Article 501. The installer is responsible for complying with all local installation codes.
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  • Page 21: 4: Equipment Operation

    4 - E QUIPMENT PERATION This chapter provides an overview of safety operational instructions for the OXY5500. Operating Controls The OXY5500 analyzer is shipped with complete operational instructions and drawings. Refer to the “Documents Provided with the OXY5500 Analyzer” on page 1-1 to review the operational control instructions for the equipment.
  • Page 22: Cleaning The Instrument

    OXY5500 Analyzer 13. Disconnect the protective ground wire from the analyzer system. 14. Disconnect all tubing and signal connections. 15. Cap all inlets and outlets to prevent foreign material such as dust or water from entering the system). 16. Ensure the analyzer is free from dust, oils or any foreign material. Refer to “Cleaning the Instrument”.
  • Page 23: 5: Maintenance And Service

    5 - M AINTENANCE AND ERVICE This chapter provides safety information related to maintenance and service of the OXY5500 analyzer. Fuse Ratings and Characteristics Use only the same type and rating of fuse for replacements. Refer to the specifications listed in Table 5–1. Refer to Figure 5–1 for an illustration of the fuse enclosure.
  • Page 24: Service Contact

    OXY5500 Analyzer Service Contact Technical and Customer Service and can be reached as follows: Customer Service 4333 W Sam Houston Pkwy N, Suite 100 Houston, TX 77043-1223 United States of America For SpectraSensors North America Service: Phone: 1-800-619-2861, and press 2 for Technical Service Fax: 1-713-856-6623 E-mail: service@spectrasensors.com Hours: Service engineers are on duty Monday-Friday, 8:00 a.m.
  • Page 25: Appendix A: Specifications

    Appendix A: Specifications Table A–1 OXY5500 analyzer specifications Application Data Target Components Principle of Measurement Fluorescent Quenching OP-9 OP-6 OP-3 0-200 ppmv (default) 0-5% 0-50% Typical Measurement Ranges 0-10 to 10-1,000 ppmv 0-1 to 0-5% 0-10 to 0-100% User setting User setting User setting Lower Limit of Detection...
  • Page 26: Technical Notes

    OXY5500 Analyzer Table A-1 OXY5500 analyzer specifications (Continued) Physical NEMA Type 4X and IP66 rated, 304 and 316 (optional) Stainless Enclosure Type Steel 280 x 230 x 114 mm (11 x 9 x 4.5 inches) H X W x D Analyzer Dimensions (not including Sample Conditioning System) Controller to Probe Cable...
  • Page 27: Index

    NDEX Analyzer Warnings 2–1 Lifting/carrying 3–1 Labels 2–1 Analyzer return Decontamination Form 4–2 Cautions 2–1 Certifications A–2 Discharge Electrostatic 2–5 Electrostatic discharge 2–5 Fuse Specifications 5–1 Hazards Electrocution 2–4 4–1 Explosion 2–4 Personnel risks 2–4 Safety rating Tools 2–4 Waterproof enclosure A–2 Specifications Equipment Rating 2–3 Fuses 5–1...
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