Berchtold OPERON D 850 Service & Parts Manual
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Berchtold OPERON D 850 Service & Parts Manual

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OPERON® D 850
SERVICE & PARTS MANUAL

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James
April 8, 2025

What are the battery specs if I want to order more batteries for replacement?

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1 comments:
Mr. Anderson
May 14, 2025

The battery specifications for the Berchtold OPERON D850 are:

- Voltage: 12 Volts
- Capacity: 28.0 Ah
- Chemistry: Sealed Lead Acid (SLA)
- Terminal Type: M5 Threaded Insert
- Dimensions: Length 6.54 in, Width 4.92 in, Height 6.89 in
- Weight: 20.75 lbs
- Warranty: 12 Months

Note: The table requires 2 batteries per unit.

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Summary of Contents for Berchtold OPERON D 850

  • Page 1 OPERON® D 850 SERVICE & PARTS MANUAL...
  • Page 2 BERCHTOLD Corporation assumes no liability for table performance when used with accessories designed by others for use on the OPERON D 850 Surgical Table or damage to the OPERON D 850 Surgical Table resulting from the use of accessories designed by others.

  • Page 3: Table Of Contents

    OPERON D 850 SURGICAL TABLE TABLE OF CONTENTS TABLE OF CONTENTS SPECIAL SAFETY INSTRUCTIONS SAFETY SYMBOLS ........................S-7 USE CONDITIONS ........................S-7 POWER SUPPLY........................S-7 LOAD CAPACITY ........................S-7 PINCH POINTS..........................S-7 PATIENT POSITIONING ......................S-9 OPERATION..........................S-9 TABLE MOVEMENT WITH PATIENT ..................S-9 PRIMARY HAND PENDANT FUNCTIONS ................S-9 AUXILIARY HAND PENDANT ....................S-9...
  • Page 4 Device Settings Screen ......................6-8 Software Commands with Primary Pendant ............... 6-12 CPU Error Codes ......................... 6-13 Table of Figures Figure S-3 Serial Number and Regulatory Approval Labels............ S-12 Figure 1-1 OPERON D 850 Surgical Table ................1-1 Rev. 1 700000120...
  • Page 5 OPERON D 850 SURGICAL TABLE TABLE OF CONTENTS Table of Figures continued Figure 1-2 Power Center Components..................1-3 Figure 1-3 Primary Hand Pendant Indicators................1-4 Figure 1-4 Primary Hand Pendant Functions................1-5 Figure 1-5 Footswitch .........................1-6 Figure 1-6 Deploying Foot Pump Pedal..................1-6 Figure 1-7 Emergency Switch.....................1-7...
  • Page 6 OPERON D 850 SURGICAL TABLE TABLE OF CONTENTS Table of Figures continued Figure 6-9 Print Report Screen ....................6-4 Figure 6-10 Export Report Screen....................6-5 Figure 6-11 Zoom Menu....................... 6-5 Figure 6-12 Device Settings Screen ..................... 6-5 Figure 6-13 System Information Screen..................6-5 Figure 6-14 Errors Information Screen..................

  • Page 7: Special Safety Instructions

    Due to the variety of table positions attainable operate reliably under such a condition and may be electrically with the OPERON D 850 table, pinch or unsafe. Do not use the table until crushing points exist (Ref. Figure S-1). The this condition is corrected.
  • Page 8 OPERON D 850 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS This list is not all-inclusive, because pinch Base to floor points can be created by the attachment of Floor feet to base accessories. Always ensure that the patient Floor feet to floor...

  • Page 9: Patient Positioning

    OPERON D 850 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS CAUTION — Storage of clamps, PATIENT POSITIONING accessories, etc., on the base cover CAUTION may result in damage to lift column WARNING — POSSIBILITY OF shields and prevent proper elevation TIPPING: Table stability may be or descent of the table.

  • Page 10: Removable Leg Section

    Other hydraulic fluids CAUTION can be incompatible with the seals in CAUTION — Protect the top and the OPERON D 850 table and can bottom surfaces from nicks and cause equipment failure or reduce CAUTION scratches. Scratches more than the service life.

  • Page 11: Electromagnetic Interference

    OPERON D 850 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS ELECTROMAGNETIC INTERFERENCE CLEANING AND DISINFECTION WARNING — When using the table WARNING — Unplug the power in the vicinity of high-frequency cord before cleaning the table if WARNING WARNING surgical equipment, such as cardiac...

  • Page 12: Figure S-3 Serial Number And Regulatory Approval Labels

    OPERON D 850 SURGICAL TABLE SPECIAL SAFETY INSTRUCTIONS Figure S-2 Patient Safety Warning Labels Figure S-3 Serial Number and Regulatory Approval Labels Rev. 1 700000120 S-12...

  • Page 13: General Information General Description

    GENERAL DESCRIPTION A hand-held control pendant is used to control The Berchtold OPERON D 850 surgical table table positions. is a remote controlled, full-function design offering a high level of patient positioning and The tabletop is divided into the following imaging flexibility to the surgical team.

  • Page 14: Radiolucent Table Top And Pads

    OPERON D 850 SURGICAL TABLE GENERAL INFORMATION NOTE — Recharge the batteries as RADIOLUCENT TABLE TOP AND PADS indicated by the battery indicator on NOTE the control pendant. For longevity, it is CAUTION — anti-static good practice to charge the batteries at...

  • Page 15: Floor Lock System

    OPERON D 850 SURGICAL TABLE GENERAL INFORMATION COVER FUSES GROUND ON/OFF CIRCUIT BREAKER CHARGE INDICATOR Figure 1-2 Power Center Components NOTE — The ON/OFF function on the FLOOR LOCK SYSTEM control pendant can be used to stop the NOTE Four self-stabilizing floor feet compensate up to table while in motion.

  • Page 16: Primary Hand Pendant Indicators

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS PRIMARY HAND PENDANT INDICATORS 10. BACKLIGHT – Pendant backlighting (electroluminescent panel) combined with See Figure 1-3 for the location of the indicators the green Power LED indicates that the 1. AUX. PENDANT (amber flashing) —...

  • Page 17: Primary Hand Pendant Functions

    OPERON D 850 SURGICAL TABLE GENERAL INFORMATION PRIMARY HAND PENDANT FUNCTIONS reaches 90° relative to the seat section and the leg sections reach 105° degrees relative - Turns the primary hand 1. POWER to the seat section. pendant on and off. The pendant will be backlit when activated (unless backlight timer is exceeded.

  • Page 18: Footswitch (Optional)

    OPERON D 850 SURGICAL TABLE GENERAL INFORMATION TO ITS FULL OUTERMOST POSITION FOOTSWITCH (Optional) ENABLES THE AUXILIARY PENDANT AND DISABLES THE MAIN HAND A footswitch control is available for procedures PENDANT. where the surgeon is normally seated at the pelvic end of the patient (Figure 1-5).

  • Page 19: Auxiliary Hand Pendant

    OPERON D 850 SURGICAL TABLE GENERAL INFORMATION Figure 1-7 Emergency Switch Do this to access this switch: 1. Pull the foot pedal straight out as far as it will go. It will rotate counter clockwise as it is pulled outward.
  • Page 20 OPERON D 850 SURGICAL TABLE GENERAL INFORMATION Rev. 1 700000120...
  • Page 21 OPERON D 850 SURGICAL TABLE GENERAL INFORMATION 700000120 Rev. 1...

  • Page 22: Table 1-1 Technical Data

    Section, which may be up to 30° in the Trendelenburg position. Load Capacity: Lifting and Articulation 1000 lbs. (453 kg) all articulations (500 lbs. if patient is reversed) If you need assistance, call Berchtold Technical Service at 800-243-5135. Rev. 1 700000120 1-10...

  • Page 23: Operating Instructions Pinch Points

    5. Back / Leg section link to seat channel Due to the variety of table positions attainable 6. Side shields to column shields (in tilt) with the OPERON D 850 table, pinch or 7. Column shields to base cover crushing points exist (Figure 2-1). The OR staff 8.

  • Page 24: Electromagnetic Interference

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS ELECTROMAGNETIC INTERFERENCE • Left and right, refer to the patients left and right. WARNING — When using the table in the vicinity of high-frequency surgical WARNING equipment, such cardiac defibrillators and cardiac defibrillator monitors, refer to the equipment manufacturers’...

  • Page 25: Operation

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS anesthetizing the patient. If this is required, HAND PENDANT OPERATION the following steps must be followed: The table may be activated by pressing the hand pendant ON button or by pressing any of the Be sure that the patient is properly •...

  • Page 26: Function Priority

    Turn the switch to the ON position. Table Movement Limits Is the yellow UNLOCK indicator lit? Due to the OPERON D 850 table’s extensive Lock the floor feet. articulation range, some functions can not be Is the battery status LED red and combined at their maximum capability.

  • Page 27: Headrest

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS TABLE 2-2 SOFTWARE CONTROLLED LIMITS Trendelenburg Trend will stop when any table section approaches the floor, base, column, or when internal components may collide. Reverse Rev Trend will stop when any table section approaches the floor, base, Trendelenburg column, or when internal components may collide.

  • Page 28: Removable Back And Leg Sections

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS when a load is applied. Attempt to pull the section away from the table to make sure that it is retained. If WARNING — When releasing the not, push evenly until the locks engage.

  • Page 29: Footswitch (Optional)

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS The back cylinders are in parallel. The leg cylinders are in series and have an additional compensation valve which allows the left and right cylinders to remain synchronized. synchronize the leg cylinders. Turn the table Table Up/ OFF at the power switch.

  • Page 31: Principles Of Operation Hydraulic System

    Main lift cylinders (3) • Trendelenburg cylinder • CAUTION – The hydraulic system Tilt cylinder • on the OPERON D 850 surgical Back cylinders (2 in parallel) • CAUTION table contains micro-hydraulic Leg cylinders (2 in series) •...

  • Page 32: Floor Lock Manifold

    OPERON D 850 SURGICAL TABLE OPERATING INSTRUCTIONS Floor Lock Manifold 1. Power is applied to pressure switch P2 to tell the controller the status of the feet. One Manifold controls the floor lock system. Located in the left foot section of the base, the 2.

  • Page 33: Manifold Valve Description

    OPERON D 850 SURGICAL TABLE PRINCIPLES OF OPERATIONS Figure 3-5 Floor Lock System Operation Valves are field replaceable, but they do not MANIFOLD VALVE DESCRIPTION contain any field replaceable parts. Field The drawing below illustrates the valve slice replacement valve...

  • Page 34: Manifold Valve Operation

    OPERON D 850 SURGICAL TABLE PRINCIPLES OF OPERATION Solenoid Coil Neutral Position ca. 140 Energized Position Item Function P Pressure Line T Tank or Return Line A, B Outputs Ports to Cylinders 1 Flow Control Adjustment Screws 2 Solenoid Coils Electrical Connection 3 Hydraulic Connection (M10) 4 Mounting Holes (0.21”/Ø...

  • Page 35: Column Hydraulics

    OPERON D 850 SURGICAL TABLE PRINCIPLES OF OPERATION 6. The variable flow control valve on the poppet valves: pressure is required only to move return line can control the flow or the legs to the locked position. cylinder speed. There are 3 lift cylinders: One in the lower stage •...

  • Page 36: Figure 3-7 Column Hydraulics

    OPERON D 850 SURGICAL TABLE PRINCIPLES OF OPERATION HYDRAULIC MANIFOLD Figure 3-7 Column Hydraulics Rev. 1 700000120...

  • Page 37: Details Of Operation

    OPERON D 850 SURGICAL TABLE DETAILS OF OPERATION DETAILS OF OPERATION HEIGHT UP AND DOWN Figure 4-1 Lift Column/Cylinders Hydraulically, the three lift stages are driven in parallel but will move in series due to the increase in pressure associated with lifting each successive stage.

  • Page 38: Figure 4-3 Hose Routing To Upper Frame

    OPERON D 850 SURGICAL TABLE DETAILS OF OPERATION They feed through side openings within the table top. The back cylinders are in parallel. The leg cylinders are in series and have an additional compensation valve which allows the left and right cylinders to remain synchronized.

  • Page 39: Hollow Plugs And Seals

    OPERON D 850 SURGICAL TABLE DETAILS OF OPERATION Ports Figure 4-5 Back and Leg Cylinders Right Kidney Cylinder Figure 4-6 Left and Right Kidney Cylinder Hollow plugs also come in 2 lengths: single HOLLOW PLUGS AND SEALS length and double length. The double length...

  • Page 40: Using Hollow Plugs And Washers To Secure Hydraulic Lines

    OPERON D 850 SURGICAL TABLE DETAILS OF OPERATION 8mm Hollow Plugs 10mm Hollow Plugs Double Single Single Double 10mm Washer with Seal 8mm Washer with Seals (PN 304485) (PN 304137) (Inner Black Ring is Sealing Material) (Inner Black Ring is Sealing Material)

  • Page 41: Service Hydraulic Fluid

    The electrical system is made up of 7 parts: 1. CPU & Control wiring HYDRAULIC FLUID 2. Position Sensors and Switches The OPERON D 850 Surgical Table hydraulic system uses BP Energol HLP-HM 32 (or ARAL 3. Power Supply System VITAM DE 32) hydraulic fluid (see Drawing 4.

  • Page 42: Slide & Height Sensor

    OPERON D 850 SURGICAL TABLE SERVICE There are 11 sensors and switches in the table: slide). A reading of 1.5 VDC is nominal when the table top is centered over the column. 1. Slide Sensor 2. Leg Position Sensors (2 ea) Auxiliary Pendant Switch 3.

  • Page 43: Trend/Tilt Sensor

    OPERON D 850 SURGICAL TABLE SERVICE The kidney switch is mounted on a bracket on the left side of the table (opposite the leg and back sensors). The kidney switch provides a signal to the CPU to determine the position of the kidney elevator.

  • Page 44: Batteries

    OPERON D 850 SURGICAL TABLE SERVICE Two 12V, 28Amp-hour sealed lead acid batteries provide the main power source for the Input Voltage Range 100/127V or table. The batteries are wired in series to 220/240V, 50/60Hz provide 24V of power to the DC circuits.

  • Page 45: Power Input System

    OPERON D 850 SURGICAL TABLE SERVICE The table can be used immediately, but the AC mains power supply must remain connected Positive until the batteries are fully charged. A full battery charge is indicated by the lighting of the green LED on the hand pendant...

  • Page 46: Control Pendants

    OPERON D 850 SURGICAL TABLE SERVICE Power Input Center Wakened state. This will reduce electrical current drain on the batteries, slightly extending the battery charge cycle. The lowest backlight timer setting is 1 second. Pressing ON while a function is running will stop the function.

  • Page 47: Auxiliary Hand Pendant

    OPERON D 850 SURGICAL TABLE SERVICE Auxiliary Hand Pendant MECHANICAL SLIDE SYSTEM The auxiliary hand pendant is a backup pendant The slide system uses a 24VDC motor to drive a for use in case of a primary hand pendant timing belt which, in turn, activates a slide screw problem, or a power problem that disables the to slide the table top from head to foot.

  • Page 48: Using The Service Program

    Alternatively, you can pendant active) service select the OPERON D 850 program file from the program to establish an interface with start menu, and press enter. the CPU. NOTE: — To interface with the MCU, the “Connect to Device” button must NOTE be selected.

  • Page 49: Figure 6-3 Service Program Main Menu Screen

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Fully functional image of the control pendant Figure 6-3 Service Program Main Menu Screen 700000120 Rev. 1...

  • Page 50: Figure 6-4 Service Program Main Menu Screen Menu Options

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Connects to the table Unlock the communication interface Com interface options Valve testing screen Cycle testing screen Delete stored errors (not recommended) Set default functional parameters Upload to MCU Download from MCU...

  • Page 51: The Hand Pendant Graphic

    OPERON B850 SURGICAL TABLE USING THE SERVICE PROGRAM wiring rather than a problem with the THE SERVICE PROGRAM MENUS table control system. The following text and graphics describe the options available to the customer or field NOTE: — hand pendant technician on the menu bar.

  • Page 52: Figure 6-6 Windows File Open Selection Screen

    OPERON B850 SURGICAL TABLE USING THE SERVICE PROGRAM Print Device Settings NOTE: — In order to select the menu Selecting this option displays the standard choices with the Ctrl+ initial letter, NOTE the menu bar must be active. The windows print screen from which you can menu bar is active if the top of the bar choose the printer you wish to use.

  • Page 53: Device Settings Screen

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Device Settings Selecting this option displays the Device Settings Screen. Clicking the Device Settings button causes the Settings Forms to appear. Figure 6-10 Export Report Screen Zoom Selecting this option displays the standard windows zoom menu.

  • Page 54: Figure 6-14 Errors Information Screen

    OPERON B850 SURGICAL TABLE USING THE SERVICE PROGRAM database as a part of the table’s history. This list • Kidney (V) can be sorted by Localization (code for where • Slide (V) the error occurred), type of error and date/time •...

  • Page 55: Figure 6-18 Valves Information Screen

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Valves the 24VP box and the Lock_Y71 and Lock_Y72 boxes. Then input the Selecting this option displays the Valves power percent (Power Width information screen. By clicking the “i” icon, the...

  • Page 56: Figure 6-21 Com Unlock Screen

    Clicking the Open File button presents a Figure 6-21 COM Unlock Screen standard Windows Open File screen. This is a purchased feature; please see your • Clicking the Save File Settings button BERCHTOLD Corporation Sales/Service presents a standard Windows File Save Representative. screen. •...

  • Page 57: Figure 6-22 High Power Settings Screen

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM 2. Low power may be set between 20 and 100% of the motor’s full power. 3. Sensors 4. Comfort Movements Max. Time (sec) • This is the maximum amount of time (in 5.

  • Page 58: Figure 6-23 Sensor Setting Screen

    OPERON B850 SURGICAL TABLE USING THE SERVICE PROGRAM All of the settings parameters are identical to the in the Zero offset window (i.e. if Status High Power settings. reads 1.5°, enter -1.5°). 4. Slide and height have large offsets due to Sensor Tab length cable...

  • Page 59: Figure 6-24 Comfort Movements Screen

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Comfort Movements Tab The Comfort Movements tab lets you select how the table moves in response to the Level, Flex, Reflex, Chair and Urology buttons on the hand pendant. The amount of movement for each articulation is preset in one degree increments from 1°...

  • Page 60: Software Commands With Primary Pendant

    OPERON B850 SURGICAL TABLE USING THE SERVICE PROGRAM Name Default Limit 10% (LED changes from 21.4V Steady Red to Flashing Red) Limit 30% (LED changes from 22.7V Flashing Red to Yellow) Limit 90% (LED changes from 23.5V Yellow to Green) Sleep timer 90 minutes TABLE 6-2...

  • Page 61: Cpu Error Codes

    OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM 3. Hold the Level and On/Off buttons 4. When the service light on the on the hand pendant simultaneously. pendant flashes multiple times, the Turn the table on at the breaker pendant buttons can be released.
  • Page 62 OPERON D 850 SURGICAL TABLE USING THE SERVICE PROGRAM Error Code Type Description Solution 19 : MCU 1 : 7,5VP fault 1 - Shortcut in 7,5VP circuit Replace the CPU 2 - Damaged U2 or Q3. Impossible to run Replace the CPU...
  • Page 63 OPERON D 850 SURGICAL TABLE SERVICE Error Code Type Description Solution (Motor 8 : Overload 1 - Problem with wiring Check wiring name) 2 - Shortcut in driving circuit Check wiring replace the CPU 3 - Problem in sensing circuit...
  • Page 65 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 66 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 67 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 68 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 69 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 70 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 71 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 72 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 73 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1...
  • Page 74 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-10...
  • Page 75 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-11...
  • Page 76 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-12...
  • Page 77 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-13...
  • Page 78 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-14...
  • Page 79 OPERON D 850 SURGICAL TABLE DRAWINGS 700000120 Rev. 1 7-15...
  • Page 81 SERVICE AND PARTS MANUAL PUBLICATION HISTORY This publication describes the equipment as of the date of issue listed below. BERCHTOLD Corporation reserves the right to make changes in the design or specifications at any time without notice. If you find...
  • Page 82 SAFE • INNOVATIVE • BERCHTOLD BERCHTOLD Corporation 1950 Hanahan Road Charleston, SC 29406 Phone: 843-569-6100 Phone: 800-243-5135 Fax: 843-569-6133 Manual No. 700000120 Rev. 01...

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