Berchtold CHROMOPHARE E 778 Service Manual
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Berchtold CHROMOPHARE E 778 Service Manual

Led surgical lights, single and combination lights
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Inhaltsverzeichnis
2010-07-30
Service manual
LED surgical lights, single and combination lights
®
CHROMOPHARE
E 778, E 668, E 558
Read the instructions before beginning any work.

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Summary of Contents for Berchtold CHROMOPHARE E 778

  • Page 1 Inhaltsverzeichnis 2010-07-30 Service manual LED surgical lights, single and combination lights ® CHROMOPHARE E 778, E 668, E 558 Read the instructions before beginning any work.
  • Page 2 © BERCHTOLD GmbH & Co. KG Technical Service Ludwigstaler Straße 25 78532 Tuttlingen – Germany Ph.: +49 (0) 7461 181-217 Fax: +49 (0) 7461 181-311 E-Mail: Info@BERCHTOLD.biz Internet: www.BERCHTOLD.biz...

  • Page 3: Table Of Contents

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General General................7 About this operating manual.........7 Definition of symbols used ..........8 Limited liability..............10 Copyright protection............11 Consumables ..............11 Warranty provisions............12 Customer service ............12 CE mark ...............12 Safety.................
  • Page 4 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General ® 5.1.1 CHROMOPHARE E 778........ 36 ® 5.1.2 CHROMOPHARE E 668........ 40 ® 5.1.3 CHROMOPHARE E 558........ 44 Cardanics..............48 5.2.1 Classic cardanic (AC, carcanic control) ..49 5.2.2 Classic cardanic (AC, wall control)....
  • Page 5 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General 12.1 Diagrams ..............74 12.2 Adjusting the brakes.............75 12.3 Adjusting the height stop and counterweight .....78 13 Maintenance and inspection..........81 13.1 Safety ..............81 13.2 Cleaning, disinfection and sterilization ......82 13.3 Maintenance schedule ..........88 13.4 Maintenance ...............89 13.4.1...
  • Page 6 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General 15.4.2 Guidelines and manufacturer's declaration – Electromagnetic interference immunity........ 111 16 Index.................113...

  • Page 7: General

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General 1 General 1.1 About this operating manual This operating manual provides important instructions on how to handle the device. For safe operation, observe all safety and operating instructions.

  • Page 8: Definition Of Symbols Used

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General 1.2 Definition of symbols used Symbols are used to indicate warnings in this manual. A signal Warnings word that reflects the extent of the danger precedes each warning.
  • Page 9 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General Special safety notices To draw attention to particular dangers, the following symbol is used in combination with safety notices: DANGER! Risk of death from electrical current! Indicates life-threatening situations resulting from electrical current.

  • Page 10: Limited Liability

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 General 1.3 Limited liability All specifications and notices in this manual were compiled using applicable standards and regulations, the current state of technology and our many years of experience and knowledge. The manufacturer assumes no liability for damages resulting from Non-compliance with the operating instructions.

  • Page 11: Copyright Protection

    Improper application is punishable by law. Making photocopies of any type or form, including excerpts hereof, as well as using and/or sharing the content of this manual requires written consent from BERCHTOLD. Violators will be liable for damages. Further claims remain reserved. 1.5 Consumables WARNING! Risk of injury if incorrect consumables used.

  • Page 12: Warranty Provisions

    Internet ( back of manual). 1.7 Customer service For technical questions, contact the BERCHTOLD Technical Customer Service. To find out who your contact is, call, fax, e-mail or contact us via the Website at any time ( back of manual).

  • Page 13: Safety

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2 Safety This section provides an overview of all important safety information for optimal protection of personnel and safe and trouble-free operation. Non-compliance with the operating and safety instructions in this manual can result in considerable danger.

  • Page 14: Personnel Requirements

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2.2 Personnel requirements WARNING! Risk of injury if operated by insufficiently trained personnel! Incorrect handling can result in serious bodily injury and property damage. Therefore: –...
  • Page 15 E 778, E 668, E 558 Safety Installation personnel Only employees of BERCHTOLD or its authorized agents may install and perform the initial start-up of the product. Due to the heavy weight and high torque involved, only appropriately trained and experienced technicians may install surgical lighting.

  • Page 16: Intended Use

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2.3 Intended use The device is designed and constructed exclusively for the use as described herein. ® CHROMOPHARE surgical lights are medical lights for use in hospital treatment rooms.
  • Page 17 – Use the device only as intended. – Strictly adhere to all specifications in this operating manual. – Only BERCHTOLD personnel or technicians expressly authorized by BERCHTOLD may install, modify or repair the devices. The following uses are prohibited, in particular: –...

  • Page 18: Reliability

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2.4 Reliability ® As single lights, CHROMOPHARE surgical lights provide a high degree of reliability because the individual LED modules are controlled separately from one another and the LED modules as well as their emitters have a long service life.

  • Page 19: Personal Protective Equipment

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2.5 Personal protective equipment To minimize health risks, personal protective equipment must be worn while working. Always wear the required protective equipment for the given task.
  • Page 20 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety Electrical current DANGER! Risk of death from electrical current! Touching live electrical components is life threatening. Damage to insulation or individual components can cause fatal injury. Therefore: –...

  • Page 21: Environmental Protection

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Safety 2.7 Environmental protection CAUTION! Environmental hazard from incorrect handling! Incorrect handling of environmentally hazardous substances, especially incorrect disposal, can result in significant damage to the environment. Therefore: –...

  • Page 22: Technical Data

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data 3 Technical Data 3.1 General information ® The cardanic suspension of CHROMOPHARE surgical lights is available on a number of models. Classic cardanic (A.C.) for normal ceiling heights. Shortened classic cardanic (sA.C.) for medium-high to low ceiling heights.
  • Page 23 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data ® CHROMOPHARE E 668 Specifications Value Unit Weight incl. transformer 60 kg Max. torque 495 Nm Light head diameter 64 cm Light emission surface area 2352 cm Max.

  • Page 24: Connection Loads

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data 3.2 Connection loads ® CHROMOPHARE E 778 Specifications Value Unit Transformer primary voltage 100/120/127 V (AC) 220/230/240 V (AC) Power consumption at mains 300 VA (AC) during mains operation Power consumption at mains with...
  • Page 25 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data ® CHROMOPHARE E 558 Specifications Value Unit Transformer primary voltage 100/120/127 V (AC) 220/230/240 V (AC) Power consumption at mains 220 VA (AC) during mains operation Power consumption at mains with 140 VA (at...

  • Page 26: Operating Conditions

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data 3.3 Operating conditions All models Specifications Value Unit Ambient temperature 10…40 °C Relative humidity, 30…75 % non-condensing Barometric pressure 700…1060 hPa 3.4 Performance The technical lighting data provided in the following tables has a tolerance of ±...
  • Page 27 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data ® CHROMOPHARE E 778 Specifications Value Unit Color temperature levels 3600 (only with Color Select option) 4000 4500 5000 Standard color temperature level 4500 K (without Color Select option) Intensity Ec at 1 m...
  • Page 28 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data ® CHROMOPHARE E 668 Specifications Value Unit 3600 Color temperature levels (only with Color Select option) 4000 4500 5000 Standard color temperature level 4500 K (without Color Select option) 160 klx...
  • Page 29 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data ® CHROMOPHARE E 558 Specifications Value Unit Color temperature levels 3600 (only with Color Select option) 4000 4500 5000 Standard color temperature level 4500 K (without Color Select option) Intensity Ec at 1 m...

  • Page 30: Emissions

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Technical Data 3.5 Emissions A full explanation on compliance with EMC guidelines can be found in the appendix. 3.6 Model plate The model plate is located next to the suspension installation point on the housing of the light head.

  • Page 31: Design And Function

    4 Design and function 4.1 Overview 4.1.1 Single lights, classic cardanic (A.C.) / shortened classic cardanic (sA.C.) Fig. 2 CHROMOPHARE E 778. E 668 and E 558 single light components, classic cardanic / shortened classic cardanic (without height adjustment tube) Soffit...

  • Page 32: Single Lights, Flat Cardanic (N.c.)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Design and function 4.1.2 Single lights, flat cardanic (N.C.)  Fig. 3 CHROMOPHARE E 778, E 668 and E 558 single light components, flat cardanic (without height adjustment tube) Soffit Light frame Ceiling tube ∅...

  • Page 33: Light Combination, Classic Cardanic (A.c.) / Shortened Classic Cardanic (Sa.c.)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Design and function 4.1.3 Light combination, classic cardanic (A.C.) / shortened classic cardanic (sA.C.)  Fig. 4 CHROMOPHARE E 778 with E 778 light combination components, classic cardanic / shortened classic cardanic Soffit Control panel Light frame...

  • Page 34: Light Combination, Flat Cardanic (N.c.)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Design and function 4.1.4 Light combination, flat cardanic (N.C.)  Fig. 5 CHROMOPHARE E 778 with E 778 light combination components, flat cardanic Soffit Lamp housing hood Ceiling tube ∅...
  • Page 35 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Design and function - NOTES -...

  • Page 36: Sub-Assembly

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly 5 Sub-assembly 5.1 Light head ® 5.1.1 CHROMOPHARE E 778 ® Fig. 7 Light head CHROMOPHARE E 778...
  • Page 37 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80036 Lower glass holder 1 pcs 80444 Frame 1 pcs 80037 Lower glass 1 pcs 80020 Focus mechanism 1 pcs 80413 Lower glass seal...
  • Page 38 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly ® Fig. 8 Light head CHROMOPHARE E 778...
  • Page 39 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80046 Distribution board 1 pcs 80419 Rail 2 pcs 79203 Plastic plug 1 pcs 80017 Lamp housing hood 10 pcs 80322 LED module, hexagon...

  • Page 40: Chromophare ® E 668

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly ® 5.1.2 CHROMOPHARE E 668 ® Fig. 9 Light head CHROMOPHARE E 668...
  • Page 41 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80036 Lower glass holder 1 pcs 80444 Frame 1 pcs 80037 Lower glass 1 pcs 80020 Focus mechanism 1 pcs 80413 Lower glass seal...
  • Page 42 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly ® Fig. 10 Light head CHROMOPHARE E 668...
  • Page 43 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80046 Distribution board 1 pcs 80489 Rail 2 pcs 79203 Plastic plug 1 pcs 80485 Lamp housing hood 8 pcs 81087 LED module, hexagon...

  • Page 44: Chromophare ® E 558

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly ® 5.1.3 CHROMOPHARE E 558 ® Fig. 11 Light head CHROMOPHARE E 558...
  • Page 45 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80468 Lower glass holder 1 pcs 80447 Frame 1 pcs 80455 Lower glass 1 pcs 80020 Focus mechanism 1 pcs 80453 Lower glass seal...
  • Page 46 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly ® Fig. 12 Light head CHROMOPHARE E 558...
  • Page 47 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly Position Quantity Part No. Description 1 pcs 80046 Distribution board 1 pcs 80449 Rail 2 pcs 79203 Plastic plug 1 pcs 80445 Lamp housing hood 6 pcs 81087 LED module, hexagon...

  • Page 48: Cardanics

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly 5.2 Cardanics ® The cardanic suspension of CHROMOPHARE surgical lights is available on a number of models. Classic cardanic (A.C.) for normal ceiling heights. Shortened classic cardanic (sA.C.) for medium-high to low ceiling heights.

  • Page 49: Classic Cardanic (Ac, Carcanic Control)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly 5.2.1 Classic cardanic (AC, carcanic control) Fig. 13 AC cardanic with cardanic control Part No. Description 80051 Cardanic E 778 AC (incl. harness) 80462 Cardanic E 778 sAC (incl.

  • Page 50: Classic Cardanic (Ac, Wall Control)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly 5.2.2 Classic cardanic (AC, wall control) Fig. 14 AC cardanic with wall control Part No. Description 80463 Cardanic E 778 AC (incl. harness) 80464 Cardanic E 778 sAC (incl.

  • Page 51: Flat Cardanic (Nc)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Sub-assembly 5.2.3 Flat cardanic (NC) Fig. 15 NC cardanic Part No. Description 80460 Cardanic E 778 NC (incl. harness) 83056 Cardanic E 668 NC (incl. harness) 80477 Cardanic E 558 NC (incl.

  • Page 52: Connectors

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connectors 6 Connectors 6.1 Pin configuration Fig. 16 Pin configuration overview...

  • Page 53: Sliding Contacts

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connectors 6.1.1 Sliding contacts Fig. 17 Contact block Part No. Description 78851 Contact block Fig. 18 Sliding ring Part No. Description 78849 Sliding ring...

  • Page 54: Spring Arm

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Spring arm 7 Spring arm 7.1 Spring arm classic cardanic (AC) Fig. 19 Spring arm classic cardanic...
  • Page 55 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Spring arm Position Quantity Part No. Description 45398 Head screw 64126 Pivot screw 84010 Brake screw 76026 Plug (included in part no. 80672) 76001 Safety segment 74191 Safety shaft (included in part no.

  • Page 56: Spring Arm Flat Cardanic (Nc, Cardanic Control)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Spring arm 7.2 Spring arm flat cardanic (NC, cardanic control) Fig. 20 Spring arm flat cardanic with cardanic control Position Quantity Part No. Description 78979 counter sunk head screw 64126 Pivot screw...

  • Page 57: Spring Arm Flat Cardanic (Nc, Wall Control)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Spring arm 7.3 Spring arm flat cardanic (NC, wall control) Fig. 21 Spring arm flat cardanic with wall control Position Quantity Part No. Description 78979 counter sunk head screw 64126 Pivot screw...

  • Page 58: Swivel Arm

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Swivel arm 8 Swivel arm Position Part No. Description 79695 Central column for single lights 79696 Central column for double lights Screw DIN 966 - M 3 X 16-A2 78862 Cover blue Ø...

  • Page 59: Keyboard

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Keyboard 9 Keyboard ® 9.1 CHROMOPHARE E 778, E 668, E 558 Part No. Description 79668 Key board foil with GuideLite Fig. 22: Keyboard with GuideLite Part No.
  • Page 60 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Keyboard Part No. Description 81185 Key board foil with GuideLite , Color Select and ® ChromoVision Fig. 27: Keyboard with GuideLite , Color ® Select and ChromoVision...

  • Page 61: Wallbox

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Wallbox 10 Wallbox 10.1 Flush mounted Part No. Description 81152 Single LED with Communication Interface 81153 Single LED w/o Communication Interface 81158 Double LED with Communication Interface 81159 Double LED w/o Communication Interface 81164...

  • Page 62: Flush Mounted In Tableau

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Wallbox 10.3 Flush mounted in tableau Part No. Description 81154 Single LED with Communication Interface 81155 Single LED w/o Communication Interface 81160 Double LED with Communication Interface 81161 Double LED w/o Communication Interface 81166...

  • Page 63: Connecting The Electricity

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 11 Connecting the electricity NOTE! Electrical installation must comply with the IEC 60364-710 European standard and the current local standards. Power switches and fuses must be installed by the customer (for fuse values appendix) or the fuses and fuse holder delivered must be used.

  • Page 64: Electrical Connection On The Ceiling Tube

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 11.1 Electrical connection on the ceiling tube DC power supply Use only when emergency power relays are available on site. DC terminals (up to 36 mm cable cross-section) Equipotential bonding terminals (up to 10 mm cable cross-...
  • Page 65 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 230 V AC power supply Use only when 230 V emergency power relays are available on site. 230 V mains terminals Transformer and filtering board have been mounted to ceiling tube.
  • Page 66 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 230 V AC power supply with emergency power relays Input voltages: Supply voltage (L1/N) 24-28 volt DC emergency power supply Output voltage at plug in ceiling tube: 24-28 volt DC under load (for the surgical light) Terminal Connection...

  • Page 67: Electrical Connections On The Mounting Plate

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 11.2 Electrical connections on the mounting plate Mounting plate Use only when emergency power relays are available on site. Input voltages: max. 28 volt DC or max. 26 volt AC Output voltage: 24–28 volt DC to the surgical light A drop in voltage on the line to the surgical light can be...
  • Page 68 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 26 V AC and max. 28 V DC power supply Use only when emergency power relays are available on site. Input voltages: max.

  • Page 69: Electrical Connections For Chromovision Camera System Hd And 1 C

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity     11.2.1 Electrical connections for ChromoVision camera system HD and 1 C Connections on ceiling flange Use only when emergency power relays are available on site. See circuit diagram (request a copy from technical service, inside of back cover).

  • Page 70: Electrical Connections For Chromovision Eco Camera System

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity     11.2.2 Electrical connections for ChromoVision ECO camera system Connections on ceiling flange Use only when emergency power relays are available on site. See circuit diagram (request a copy from technical service, inside back cover).

  • Page 71: Electrical Connections With Wall Control Box

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 11.2.3 Electrical connections with wall control box Connections on ceiling tube ® Ceiling tube of the CHROMOPHARE surgical light. Position Circuit Boards 230 V connection CAN distribution board: Connection for wall control box (wall box)

  • Page 72: Connecting The Camera Distribution Board

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity 11.3 Connecting the camera distribution board     11.3.1 ChromoVision camera system HD and 1 C Connection/ Connection Position CAN BUS 12-pin connection (for camera cable) 2x Y/C video connection Terminal strip (see table for connections)

  • Page 73: Chromovision Eco Camera System

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Connecting the electricity     11.3.2 ChromoVision ECO camera system Connection/ Connection Position Y/C socket, video Fig. 40: ECO connector...

  • Page 74: Mechanical Adjustments

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments 12 Mechanical adjustments 12.1 Diagrams Fig. 41 Adjustment points, classic cardanic Fig. 42 Adjustment points, flat cardanic Abbreviation Adjustment element Brake screw Spring tension adjustment Height limit...

  • Page 75: Adjusting The Brakes

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments 12.2 Adjusting the brakes NOTE! The following steps apply to spring arms mounted to a height adjustment tube as well as spring arms mounted directly to the swivel arm.
  • Page 76 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments Spring arm brakes Loosen screw (1). Remove the cover (2). Use brake screw B2 to adjust the braking action to the rotation of the spring arm: Turn counterclockwise to decrease the braking action.
  • Page 77 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments Cardan joint brakes (flat cardanic) Use the brake screw (B3) to adjust the braking action of the cardan joint: Turn counterclockwise to decrease the braking action. Turn counterclockwise to reduce the braking action.

  • Page 78: Adjusting The Height Stop And Counterweight

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments 12.3 Adjusting the height stop and counterweight Spring arm height stop (classic cardanic) NOTE! For a low ceiling, you can adjust the spring arm height down to a horizontal position.
  • Page 79 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments Spring arm height stop (flat cardanic) Special tools Steel pin, ∅ 4 mm Remove the mounting screw (1). Pull off the cover in the direction of the arrow. Fig.
  • Page 80 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Mechanical adjustments Spring arm counterweight Remove the end cap (1) with a small screw driver. The counterweight adjusting screw, F (2), is located under the end cap.

  • Page 81: Maintenance And Inspection

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection 13 Maintenance and inspection 13.1 Safety Unless otherwise indicated, the maintenance tasks described Personnel here are performed by the operator. Some maintenance work may be done only by specially trained technicians or the manufacturer;...

  • Page 82: Cleaning, Disinfection And Sterilization

    Only chemicals which have been tested in terms of material compatibility and released by BERCHTOLD shall be used. Special care is necessary for the choice of the chemical product as well as their concentration.
  • Page 83 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection Recommended cleaners and NOTE! disinfectants Current recommendations: Surface disinfectants and detergents for manual preparation. Disinfectants and detergents for automatic preparation can be viewed on the internet and are also back side of cover ).
  • Page 84 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection CAUTION! Improper use of disinfection products can lead to product damage! Not following or adhering to the information and instructions in this chapter can result in product damage! It also voids any implied warranty claims! Therefore:...
  • Page 85 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection – Due to possible damage to the materials, no solutions are suitable that are based on halogen-splitting bonds, strong organic acids and oxygen-splitting bonds, solvents, fuel or other.
  • Page 86 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection Handle sleeves, Disinfect the handle sleeves as follows: manual disinfection Alcohol, QAV or aldehyde-based disinfectant. After cleaning, make sure to completely rinse the sleeve with water to remove any residue.
  • Page 87 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection Handle sleeves, sterilizing Clean and disinfect handle sleeves in the usual way before sterilization. The handle sleeves are placed in a suitable sterilization packaging (one-time sterilization packaging, e.g.

  • Page 88: Maintenance Schedule

    13.3 Maintenance schedule The following sections describe the maintenance work required for optimal and trouble-free operation. If you have any questions on maintenance tasks and intervals, contact BERCHTOLD ( service address on inside back cover ). Interval Maintenance task Who should perform...

  • Page 89: Maintenance

    Each day, before using the CHROMOPHARE lights, perform the function tests described at the beginning of the Operation section. 13.4.2 LED modul replacement Performed by BERCHTOLD or a company authorized by BERCHTOLD. CAUTION! Property damage due to unauthorized replacement of LED modules!
  • Page 90 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection NOTE! CAN-Bus end of line resistance: The end of line resistance allows an interface free communication between the CAN-Bus components. The resistor (DIP switch 2) on the first and the last module within a light head must be switched on.
  • Page 91 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection Remove the four screws shown by the arrows. Fig. 56 Remove screws Disconnected the power supply on the junction board. Fig. 57 Disconnect power supply The LED module is finished with three hexagonal socket screws (see red, fat arrowos) and a grub screw (see yellow, narrow arrow) remove the hexagonal socket...
  • Page 92 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection Pull out the LED module and disconnect the two plugs on the LED control boards (see arrows). Fig. 59 Screw for adjusting spring tension Connect the new LED module and put everything back together.

  • Page 93: Replacing (On-Site) Fuses

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Maintenance and inspection 13.4.3 Replacing (on-site) fuses To be performed only by a skilled electrician. DANGER! Risk of death from electrical current! Touching live electrical components is life threatening.

  • Page 94: Service Menu

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Service Menu 14 Service Menu The Service menu is implemented as a part of the keypad Basic information software and is activated via the Service button. The individual LEDs of the brightness display help to distinguish between the various menu items.
  • Page 95 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Service Menu By pressing the Standby button, menu item 3 is confirmed. Thus the address appointed via the DIP-switches on the keypad PCB will be send to all connected modules. NOTE! The light head which is about to be addressed Fig.

  • Page 96: Appendix

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix 15 Appendix 15.1 Consumables Item Part No. Handle sleeve, standard (1 piece) CZ 4990604  CZ 4990704 Handle sleeve for ChromoVision HD, 1 C and ECO (1 piece) Handle sleeve, small protection collar (1 piece) CZ 4990904...
  • Page 97 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix - NOTES -...

  • Page 98: Diagrams

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix 15.2 Diagrams     15.2.1 CHROMOPHARE E 778  Fig. 63 Diagram CHROMOPHARE E 778...
  • Page 99 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix  Fig. 64 Diagram CHROMOPHARE E 778...

  • Page 100: Chromopharee 778 With Chromovision Hd And 1 C (Ntsc)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.2 CHROMOPHARE E 778 with ChromoVision HD and 1 C (NTSC)   Fig. 65 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C (NTSC)
  • Page 101 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix   Fig. 66 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C (NTSC)

  • Page 102: Chromopharee 778 With Chromovision Hd And 1 C (Pal)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.3 CHROMOPHARE E 778 with ChromoVision HD and 1 C (PAL)   Fig. 67 Diagram CHROMOPHARE E 778 with ChromoVision HD and 1 C (PAL)
  • Page 103 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix   Fig. 68 Diagram CHROMOPHARE E 778 with ChromoVision 1 C (PAL)

  • Page 104: Chromopharee 668

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix     15.2.4 CHROMOPHARE E 668  Fig. 69 Diagram CHROMOPHARE E 668...

  • Page 105: Chromopharee 668 With Chromovision Hd And 1 C (Ntsc)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.5 CHROMOPHARE E 668 with ChromoVision HD and 1 C (NTSC)   Fig. 70 Diagram CHROMOPHARE E 668 with ChromoVision HD and 1 C (NTSC)

  • Page 106: Chromopharee 668 With Chromovision Hd And 1 C (Pal)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.6 CHROMOPHARE E 668 with ChromoVision HD and 1 C (PAL)   Fig. 71 Diagram CHROMOPHARE E 668 with ChromoVision HD and 1 C (PAL)

  • Page 107: Chromopharee 558

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix     15.2.7 CHROMOPHARE E 558  Fig. 72 Diagram CHROMOPHARE E 558...

  • Page 108: Chromopharee 558 With Chromovision Hd And 1 C (Ntsc)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.8 CHROMOPHARE E 558 with ChromoVision HD and 1 C (NTSC)   Fig. 73 Diagram CHROMOPHARE E 558 with ChromoVision HD and 1 C (NTSC)

  • Page 109: Chromopharee 558 With Chromovision Hd And 1 C (Pal)

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix         15.2.9 CHROMOPHARE E 558 with ChromoVision HD and 1 C (PAL)   Fig. 74 Diagram CHROMOPHARE E 558 with ChromoVision HD and 1 C (PAL)

  • Page 110: Fuses, Terminal Voltages

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix 15.3 Fuses, terminal voltages 15.3.1 Fuses The following fuses must be supplied by the owner (all fuses: inactive): Lighting 220 – 240 V 100 – 127 V L, F1 L, F1 E 778 , E 668,...

  • Page 111: Information On Electromagnetic Compatibility (Emc)111

    ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix 15.4 Information on electromagnetic compatibility (EMC) Electrical medical devices such as this are subject to special EMC precautions and must be installed and put into operation in accordance with the instructions in the operating manual. ...
  • Page 112 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Appendix Immunity tests IEC 60601 test/ Electromagnetic environment – Guidelines compliance level Voltage dips, short < 5% U The mains power quality should correspond to that interruptions and for ½...
  • Page 113 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Index 16 Index Handle sleeve .............86 AC voltage supply ..........65 Installation dimensions........110 Camera distribution board .........72 Installation personnel ..........15 CE mark ..............12 Intended use............16 Cleaning .............82 Connection loads..........24 Labeling ..............21 Consumables ..........11, 96...
  • Page 114 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Index Symbols Safety ..............13 in the instructions ..........8 Skilled electrician..........15 Specialists............14 Technical Data........... 22 Spring arm counterweight........80 Terminal voltages ..........110 Spring arm height stop.........
  • Page 115 ® LED surgical lights, single and combination lights CHROMOPHARE E 778, E 668, E 558 Index...
  • Page 116 Seit mehr als 80 Jahren gehört BERCHTOLD zu den weltweit führen- den Entwicklern und Herstellern hochwertiger chirurgischer For more than 85 years, BERCHTOLD has been one of the world's leading Ausrüstungen. Als Spezialist für die OP-Ausstattung bieten wir Best-in- developers and manufacturers of high-quality surgical equipment. As a Class Produkte, langjährige Erfahrung in Planung und...

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