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GSI Group CHE-10-VNC Owner's Manual

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CE Compliant Downwind
Centrifugal Heater Installation
and Operation
Model #: ____________
Serial #: ____________
Owner's Manual - Original Instructions
PNEG-1901CE
Date: 08-07-13
PNEG-1901CE

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Summary of Contents for GSI Group CHE-10-VNC

  • Page 1 CE Compliant Downwind Centrifugal Heater Installation and Operation Model #: ____________ Serial #: ____________ Owner’s Manual - Original Instructions PNEG-1901CE Date: 08-07-13 PNEG-1901CE...
  • Page 2 CE Declaration of Incorporation EC MACHINERY DIRECTIVE 2006/42/EC 1004 East Illinois Street, Assumption, IL, 62510, USA +1 217 226 4429 The GSI Group declares that the machine, parts or equipment Downstream Heaters Models CHE-10-VNC CHE-25-VNC CHE-10-VNH CHE-25-VNH CHE-15-VNC CHE-30-VNC CHE-15-VNH...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ..........................4 Safety Instructions ..........................5 Correct Use ............................7 Electrical Safety ............................ 8 Flammable Fuel Safety ......................... 9 Possible Hazards Inside Grain Bins ....................10 Precautions to Reduce Risk of Fire ..................... 11 Chapter 2 Safety Decals ............................12 Rating Plate ............................

  • Page 4: Chapter 1 Safety

    1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 5: Safety Instructions

    1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 6 1. Safety Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate Eye Protection to the job. Remove all jewelry. Gloves Tie long hair up and back. Wear safety glasses at all times to protect eyes from debris. Steel-Toed Boots Wear gloves to protect your hands from sharp edges on plastic or steel parts.

  • Page 7: Correct Use

    1. Safety Correct Use The heater shall be used ONLY. 1. When coupled to a drying fan, delivering air flow in the range stated in Heater Dimension Table on Page 17 or on the heater rating plate. 2. When connected directly to a transition duct, delivering the air into the ventilation system of a grain bin/store/dryer.

  • Page 8: Electrical Safety

    1. Safety Electrical Safety Equipment shall include: 1. Fuse protected main power supply. a. The electrical supply should include earth leakage protection, eg Residual Current Device (RCD) or Residual Current Circuit Breaker (RCCB), to provide automatic disconnection in the event of a fault.

  • Page 9: Flammable Fuel Safety

    1. Safety 6. The electrical supply must include a properly designed protective earth system (PE), with connection to all exposed conductive parts. 7. All motors shall be connected to protective earth at the terminal provided. 8. The control system shall include. a.

  • Page 10: Possible Hazards Inside Grain Bins

    1. Safety Possible Hazards Inside Grain Bins The inside of a grain bin, no matter what size, is a dangerous location. Grain bins should be kept locked shut at all times. NEVER allow a child or untrained, inexperienced person to enter a grain bin. Hazards present at any time may include: Mass flow of grain when filling or emptying which could draw you in and cause suffocation/burial.

  • Page 11: Precautions To Reduce Risk Of Fire

    1. Safety Precautions to Reduce Risk of Fire Combustion equipment presents a risk of fire. To reduce this, follow this procedure at least every 20 working days. Protective equipment required for this task shall be determined by risk assessment. 1. Do not smoke or use naked flames. 2.

  • Page 12: Chapter 2 Safety Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 13 Automātiskā Mašīnas Automatinis Machinery machines automatiques Maquinaria automática macchine automatiche automatiska maskiner Otomatik Makina Máquinas automáticas Aparate Automaattinen Machinery GSI Group 217-226-4421 DC-2165 DC-2165 Automatic Machinery Automatické stroje a zařízení Automatikus Machinery автоматични машини automatische machines Автоматические машины автоматичні машини...
  • Page 14 Omettre cette installation peut Failure to do so may damage endommager l’équipement et equipment and cause fire. provoquer un feu. DC-1702 DC-1702 (On lid) GSI Group 217-226-4421 DC-2163 DC-2163 (Inside control) GSI Group 217-226-4421 DC-2213 DC-2213 (On lid) Hi-Limit Reset Button Limite Elevée - Bouton...
  • Page 15 2. Safety Decals GSI Group 217-226-4421 DC-2215 DC-2215 GSI Group 217-226-4421 DC-2215 (also at eaves hatch) Figure 2D PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 16: Rating Plate

    2. Safety Decals Rating Plate CE Rating plate must be fitted as shown: The GSI Group LLC DOWN WIND HEATER 1004 E Illinois St. Assumption. IL USA +1 217 226 4429 SN # 123456789 Model Modelo VHE-18-VNC Natural Gas 38.6 MJ/m...

  • Page 17: Chapter 3 Specifications

    3. Specifications Figure 3A Heater Dimensions (mm) CHE-10*** CHE-15*** CHE-20*** CHE-25*** CHE-30*** CHE-40*** PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 18 3. Specifications Specification for Propane LP Vapor Models Calorific Value = 93.9 MJ/m Fan Model CHE-10-VN* CHE-15-VN* CHE-20-VN* CHE-25-VN* CHE-30-VN* CHE-40-VN* Minimum Operating Pressure (mBar) Maximum Operating Pressure (mBar) Minimum Supply Line (") Medium Temp Orifice (mm) 10.1 11.1 Medium Temp kW Rating at 469.0 591.0 739.0...

  • Page 19: Chapter 4 Installation

    4. Installation Orifice Selection Figure 4A Burner Orifice Locations Ref # Description Reducer Bushing with Presuure Gauge Primary Orifice Burner Orifice Selection Heat Output Fuel (See Tables CHE-10 CHE-15 CHE-20 CHE-25 CHE-30 CHE-40 on Page 18.) High 7.0 mm 7.8 mm 8.7 mm 9.6 mm 10.1 mm...

  • Page 20: Orifice Installation

    4. Installation Orifice Installation Figure 4B Figure 4C PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 21 4. Installation Figure 4D Figure 4E Figure 4F PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 22 4. Installation Figure 4G Figure 4H Figure 4I Check for leaks. PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 23: Fit Heater To Bin

    4. Installation Fit Heater to Bin Figure 4J Single Heater Installation NOTE: Orientation of fan relative to unload must be as shown. See table on Page PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 24 4. Installation Figure 4K Master and Slave Heater Installation NOTE: Orientation of fans relative to unload must be as shown. Recommended Installation Components Unload Auger Transition Duct TR-7048 TR-6207 TR-6958 Heater CHE-10 CHE-15 CHE-20 CHE-25 CHE-30 CHE-40 Centrifugal Fan CF30-10-*G CF30-15-*G CF33-20-*G CF33-25-*G CF36-30-*G CF36-40-*G HF-7513 Plenum Thermostat/High-Limit PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 25: Fit Transition High-Limit Hf-7200 (120 °C)

    4. Installation Figure 4L Fit Transition High-Limit HF-7200 (120 °C) Risk of fire. Transition high-limit must be fitted. WARNING Figure 4M Transition High-Limit PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 26 4. Installation Figure 4N Cut 22 mm Ø Hole Figure 4O Fit High-Limit on Duct (Use Fitting Kit HF-7860) Part # Description S-280 Self-Drilling Screw #10-16 x 5/8" PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 27: Fit Plenum Thermostat/High-Limit

    4. Installation Fit Plenum Thermostat/High-Limit Risk of fire. Temperature control thermostat high-limit must be fitted. WARNING Figure 4P Cut 22 mm Ø Hole Figure 4Q Fit Plenum Thermostat/High-Limit Part # Description S-280 Self-Drilling Screw #10-16 x 5/8" PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 28: Electrical Installation

    4. Installation Electrical Installation Figure 4R Fit Plenum Thermostat/High-Limit Power to VHE heaters must be 220-240 VAC interlock power supply with fan starter. Make connections to: 1. Plenum thermostat/high-limit (terminals 1 and 2). 2. High/low cycle thermostat if used (terminals 9 and 10). 3.

  • Page 29: Ce Heater Control Schematic

    4. Installation CE Heater Control Schematic Figure 4S CE Heater Control Schematic PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 30: Ce Heater Control Connections

    4. Installation CE Heater Control Connections Figure 4T CE Heater Control Connections PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 31: Modulating Valve Installation (Optional)

    4. Installation Modulating Valve Installation (Optional) Figure 4U Figure 4V PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 32 4. Installation Figure 4W Figure 4X PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 33 4. Installation Figure 4Y Figure 4Z Check for leaks. PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 34: Connect Fuel Supply

    4. Installation Connect Fuel Supply Figure 4AA CE Vapor Fuel Train (High-Low) Ref # Description Fuel Connection (Manual Isolation Valve) Strainer Over-Pressure Safety Valve Pressure Regulator Double Safety Solenoid Valve High/Low Cycle Valve Pressure Gauge Test Valve Refer to LPG supply and natural gas Tables on Page 18 for flow and pressure settings.

  • Page 35: Chapter 5 Commissioning Heater

    5. Commissioning Heater Set Over-Pressure Safety Valve Arming plunger Pull sharply to arm valve. Adjustment Remove cap and adjust spring to change actuation pressure. Figure 5A Over Pressure Safety Valve Setting procedure for 500 mBar max pressure. Figure 5B PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 36 5. Commissioning Heater Figure 5C Figure 5D Figure 5E PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 37 5. Commissioning Heater Figure 5F Figure 5G Figure 5H Check for leaks. PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 38: Set Burner High-Fire Pressure

    5. Commissioning Heater Set Burner High-Fire Pressure Figure 5I Figure 5J Figure 5K PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 39 5. Commissioning Heater Figure 5L See Tables on Page 18. Figure 5M Figure 5N Check for leaks. PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 40: Set Air Switch

    5. Commissioning Heater Set Air Switch Figure 5O 1. Locate air switch inside control box. 2. Remove cover. 3. Rotate dial to lowest setting. 4. Replace cover. Light Burner 1. Replace all covers. 2. Set thermostat/temperature control to 50°C. 3. Start fan. 4.
  • Page 41 5. Commissioning Heater 6. If control is as Figure 5Q, press and hold reset for 3 seconds. Fire Control Fault Limits Airflow Push to Reset Airflow Fault READ OWNERS MANUAL BEFORE OPERATING. Figure 5Q Burner Lock Out Control Status 7. After 15 seconds burner should attempt to light. NOTE: It may take more than one attempt to light initially, as air is purged out of the lines.

  • Page 42: Set Low-Fire Pressure

    5. Commissioning Heater Set Low-Fire Pressure 1. Light burner. 2. Adjust low-fire setting to maximum. (See Figure 5S.) Figure 5S 3. Remove power plug on cycle valve. (See Figure 5T.) Figure 5T PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 43 5. Commissioning Heater 4. Reduce low-fire flame, so that flame is stable and does not ‘pop’. (See Figure 5U.) Figure 5U 5. Lock cycle valve adjuster. (See Figure 5V.) Figure 5V PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 44: Commissioning Check List

    5. Commissioning Heater 6. Replace valve power connection. (See Figure 5W.) Figure 5W 7. Reduce control temperature to < 40°C. 8. Check heater cycles and controls temperature. Commissioning Check List Complete commissioning list below. Function Component Set Point Pass/Fail/NA Check Fuel Supply Shut Off Valve Check Main Fuel Supply Pressure Set/Test Main Gas Regulator Pressure Set/Test Over Pressure Shut Off (OPSO) Pressure...

  • Page 45: Chapter 6 Troubleshooting

    6. Troubleshooting Symptom Control Status Remedy No power to control. Check: • Control fuse. Fire • Power supply. Control Fault Limits • Fan starter interlock. Heater will not light. Airflow Push to Reset Airflow Fault READ OWNERS MANUAL BEFORE OPERATING. Burner control locked out.
  • Page 46 6. Troubleshooting Symptom Control Status Remedy Flame not sensed. Flame rod fault: • Check connections. Fire Control Fault • Clean flame rod with wire wool. Limits • Adjust flame rod to be fully engulfed in flame. Burner lights and Airflow goes out after 4 Push to Reset seconds.
  • Page 47 6. Troubleshooting Symptom Control Status Remedy Excessive temperature. • Check gas pressure. (See Set Burner Fire High-Fire Pressure Section on Page 40.) Control Fault • Convert to low heat configuration. Limits (See Orifice selection section on Page 19 Orifice Installation Section on Page 20.) Airflow...
  • Page 48 NOTES PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 49: Chapter 7 Parts List

    7. Parts List 1. Housing Parts (CHE-10 - CHE-15) - (See Page 50.) 2. Housing Parts (CHE-20 - CHE-30) - (See Page 51.) 3. Housing Parts (CHE-40) - (See Pages 52-53.) 4. CE Pipe Train Downwind - High-Low (HF-8185) - (See Pages 54-55.) 5.

  • Page 50: Housing Parts (Che-10 - Che-15)

    7. Parts List Housing Parts (CHE-10 - CHE-15) Ref # Part # Description HF-7653 DW Housing Bottom: 10-15 HF-7654 DW Housing Side: R.H. 10-15 HF-7652 DW Housing Top: 10-15 HF-7655 DW Housing Side: L.H. 10-15 HF-7854 Access Panel DW Heater - Blank HF-7287 Access Panel Bracket - Downwind Heaters HF-7379...

  • Page 51: Housing Parts (Che-20 - Che-30)

    7. Parts List Housing Parts (CHE-20 - CHE-30) Ref # Part # Description HF-7781 DW Housing Bottom: 20-30 HF-7783 DW Housing Side: R.H. 20-30/40 HF-7780 DW Housing Top: 20-30 HF-7784 DW Housing Side: L.H. 20-30/40 HF-7854 Access Panel DW Heater - Blank HF-7287 Access Panel Bracket - Downwind Heaters HF-7379...

  • Page 52: Housing Parts (Che-40)

    7. Parts List Housing Parts (CHE-40) PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 53 7. Parts List Housing Parts (CHE-40) Parts List Ref # Part # Description HF-7803 DW Housing Bottom: 40 HF-7783 DW Housing Side: R.H. 20-30/40 HF-7802 DW Housing Top: 40 HF-7784 DW Housing Side: L.H. 20-30/40 HF-7854 Access Panel DW Heater - Blank HF-7287 Access Panel Bracket - Downwind Heaters HF-7379...

  • Page 54: Ce Pipe Train Downwind - High-Low (Hf-8185)

    7. Parts List CE Pipe Train Downwind - High-Low (HF-8185) PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 55 7. Parts List CE Pipe Train Downwind - High-Low (HF-8185) Parts List Ref # Part # Description TFC-0020 Regulator, LP, 3/4" NPT, 30 PSI HH-7101 Nipple, 3/4" x 6" SCH 40 Black THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black THH-4125 Nipple, 3/4"...

  • Page 56: Ce Vapor Pipe Train Downwind Heater (Hf-7888)

    7. Parts List CE Vapor Pipe Train Downwind Heater (HF-7888) PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 57 7. Parts List CE Vapor Pipe Train Downwind Heater (HF-7888) Parts List Ref # Part # Description TFC-0020 Regulator, LP, 3/4" NPT, 30 PSI HH-7101 Nipple, 3/4" x 6" SCH 40 Black THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black THH-4125 Nipple, 3/4"...

  • Page 58: Contorl Box Sub-Assembly: Ce Heater (Hf-8367)

    7. Parts List Contorl Box Sub-Assembly: CE Heater (HF-8367) PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...
  • Page 59 7. Parts List Contorl Box Sub-Assembly: CE Heater (HF-8367) Parts List Ref # Part # Description HF-8366 Control Enclosure, CE Heater C-8706 HF-8365 Backing Plate, CE Heater C-8706 HF-8129 Switch, 2 Pos Selector Assembly: Lighted Clear with Yellow 250 VAC LED HF-8161 Switch, P.B.
  • Page 60 NOTES PNEG-1901CE CE Compliant Downwind Centrifugal Heater Installation and Operation...

  • Page 61: Chapter 8 Warranty

    GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
  • Page 62 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2013 by GSI Group Printed in the USA CN-300674...

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