GSI Group PNEG-1088 Installation Manual

105 externally stiffened 2 ring door

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105' Externally Stiffened
2 Ring Door
Installation Manual
PNEG-1088
Date: 05-30-12
PNEG-1088

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Summary of Contents for GSI Group PNEG-1088

  • Page 1 105' Externally Stiffened 2 Ring Door Installation Manual PNEG-1088 Date: 05-30-12 PNEG-1088...
  • Page 2 PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 3: Table Of Contents

    Proper Storage of Grain Bin/Silo Materials Prior to Construction ............10 Chapter 3 Safety Decals ............................11 Roof Damage Warning and Disclaimer ....................11 Chapter 4 Important Note ............................14 Chapter 5 Assembly Instructions ........................15 Chapter 6 Assembly Drawings ...........................17 Chapter 7 Warranty ..............................29 PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 5: Chapter 2 Safety

    CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 6: General Safety Statement

    Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 7: Safety Instructions

    Keep hands, feet, and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built-up grease, oil, and debris. and Work Area PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 8 A respirator may be needed to prevent breathing potentially toxic fumes and dust. Wear a hard hat to help protect your head. Hard Hat Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 9: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 10: Proper Storage Of Grain Bin/Silo Materials Prior To Construction

    Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury. If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 11: Chapter 3 Safety Decals

    Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. DC-969 PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 12 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 13 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 14: Chapter 4 Important Note

    Consult with GSI concerning retrofitting into any existing GSI manufactured tank to determine compatibility of the door package with the existing sidewall and stiffener configuration. This door should not be installed in any tank not manufactured by GSI. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 15: Chapter 5 Assembly Instructions

    22 rings (58'-10"/17.94 meter) eave height and shorter 3/8" x 2" long bolts will be used to connect the sidewall to the jamb plate. A special hardware bolt package will be incorporated into the tank for this case. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 16 If the decals are damaged or missing, please contact GSI for replacement. 12. Caulk as necessary at the top and bottom juncture of the door frame and the sidewall and foundation. PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 17: Chapter 6 Assembly Drawings

    6. Assembly Drawings Figure 6A PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 18 6. Assembly Drawings Figure 6B PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 19 6. Assembly Drawings Figure 6C PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 20 6. Assembly Drawings Figure 6D PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 21 6. Assembly Drawings Figure 6E PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 22 6. Assembly Drawings Figure 6F PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 23 6. Assembly Drawings Figure 6G PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 24 6. Assembly Drawings Figure 6H PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 25 6. Assembly Drawings Figure 6I PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 26 6. Assembly Drawings Figure 6J PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 27 6. Assembly Drawings Figure 6K PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 28 NOTES PNEG-1088 105' Externally Stiffened 2 Ring Door...
  • Page 29: Chapter 7 Warranty

    GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
  • Page 30 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2012 by GSI Group Printed in the USA CN-205772...

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