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Summary of Contents for GSI Group PNEG-1421
- Page 1 PNEG-1421 Direct Gear Drive Bin Sweep Auger (with Roller Wells) Assembly & Operation Manual DATE: 6-15-06 PNEG-1421...
- Page 2 DGD Sweep DGD Sweep DGD Sweep GPS61503 GPS81503 GPS61803 GPS81803 GPS62103 GPS82103 GPS62403 GPS82403 GPS10242 GPS62703 GPS82703 GPS10272 GPS63003 GPS83003 GPS10302 GPS63303 GPS83303 GPS10332 GPS63603 GPS83603 GPS10362 GPS83903 GPS10392 GPS84203 GPS10422 GPS84803 GPS10482 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 3: Table Of Contents
Operation ......................29-30 Engaging the Clutch for Bin Sweep ............... 31 Final Cleanout ....................... 32 Shutdown ......................33 Maintaining the Auger .................... 24 Troubleshooting ....................35-36 Parts ....................... 37-49 Warranty ..................Inside Back Cover PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 4: Introduction
Transport Firm. performance beyond the factory specifications, the warranty will become void. THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 5: Safety Guidelines
CAUTION used without the safety alert symbol indicates a poten- tially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention to. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 6: Safety Instructions
NEVER drive, stand or walk under the equipment. Use caution not to hit the auger when positioning the load. ALWAYS lockout ALL power to the equipment when finished unloading a bin. PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 7 Disconnect power on electrical driven units before resetting motor overloads. Do not repetitively stop and start the drive in order to free a plugged condition. Jogging the drive in this type of condition can damage the equipment. PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 8 Steel Toe Remove all jewelry. Boots Tuck in any loose or dangling shoe strings. Long hair should be tied up and back. Respirator Hard Hat PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 9: Operator Qualifications
A person who has not read this manual and understands all operating and safety instructions, is not qualified to operate the machine. Date Em ployees Nam e (printed) Em ployees Signature PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 10: Safety 1St Program
If you need any of the above listed safety items or have safety questions, please contact: The GSI Group PO Box 20 1004 E. Illinois Street Assumption, IL 62510 Ph: 217-226-4421 PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 11: Decals
FAILURE TO HEED WILL RESULT IN SERIOUS INJURY OR DEATH! DC-1266 DC-1266 KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION RAPIDLY TRAVELING SWEEP AUGER FAILURE TO HEED WILL RESULT IN SERIOUS INJURY OR DEATH DC-1384 DC-1384 PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 12 If the Safety Sign cannot be easily read for any reason or has been painted over, replace it immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor, or ordered from the factory. PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 13: Power Sweeps In Bins With Concrete Floors
2.750” (10” Wells) 12.25” (6” & 8” Wells) 10.75” (10” Wells) 29.775” (6” & 8” Wells) 30.750” (10” Wells) 25” SIDE VIEW 13-1/2” FIG.1 - CONCRETE TRENCH LAYOUT FOR 6", 8", & 10" POWER SWEEPS PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 14: Power Sweeps In Bins With Raised Metal Floors
Place suitable supports under the center well to hold it in position. Fig. 2-A 6" & 8" (15.24 cm 20.32 cm) Center and Intermediate Well(s) Bin Floor Cut-Outs. Fig. 2-B 10" (25.40 cm) Center and Intermediate Well(s) Bin Floor Cut-Outs. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 15: Intermediate Well Installation
16' 11" 16' 4-15/16" 39.563" 56.813" 18' 11" 17' 10-7/8" 42.563" 59.813" 19' 11" 19' 4-3/4" 47.063" 64.313" 21' 5" 20' 10-11/16" 39" 56.25" 23' 5" 23' 10-1/2" 46.2" 63.45" 26' 5" Fig. 3 PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 16: Unload Tube Installation
B. From inside the bin, insert the angle ring end of the unload tube through the hole in the bin sidewall. Before installing tube, remove flight from inside of tube. Approx. 11" Fig. 4-B (8" Tube) Approx. 9" Fig. 4-C (6" Tube) PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 17 Whizz nuts, makign sure the intermediate wells are aligned to the center wells. Center Well Unload Tube Tube Fig. 4-E Control Rod Whizz Nuts 5/16" x 1-1/2" Bolts Connecting Band Fig. 4-F PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 18: Bin Flange Instructions
5/16" x 3/4" bin wall bolts and Whizz nuts. Clutch Lock Collar Whizz Nut 5/16" x 3/4" Lower Bin Flange Carriage Bolt Fig. 5-B Whizz Nut 5/16" x 3/4" Bolt Upper Bin Flange Lower Bin Flange Fig. 5-C PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 19: Center Well Slide Gate Assembly
This slot should be used to close the gates. (Gates 1/2 Open) Safety Hole #3 Snap-On (Gates Fully open) 5/8" Center Well 5/8" Control Rod Intermediate 2-1/2" Control Rod Bin Flange Fig. 7-A (6" Systems) PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 20: Rack & Pinion Instructions (8" & 10" Systems)
(See Figure 7-D) Fig. 7-C (8" & 10" Systems) Intermediate Well Bolt Center Well Control Rod Intermediate Well Control Lower Half Band 5/16" x 1-1/2" Bolts Fig. 7-D (8" & 10" Systems) PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 21: Clutch Control Instructions
Collar Fig. 8-B (8" & 10" Systems) Clutch Collar 5/16" x 1-3/4" Long Clutch Bolts Collar Support Clutch Bracket Collar Clutch Clutch Control Pipe Control Lock Collar Bolt Pipe Fig. 8-C Fig. 8-D PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 22: Unload Tube Flight Instructions
Fig. 9-A seen that it has seated they will know the proper position the flight is in on the discharge end when it has seated properly. (See Figure 9-A) Clutch Shaft Flight Fig. 9-B PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 23: Sweep Flight Instructions
(4) 3/8" x 3/4" Flange Bolts. (See Figure 10-C) Top Gearbox Output Shaft U-Joint 5/16" x 2" Roll Pin Fig. 10-B Pivot Bracket 3/8" x 3/4" Flange Bolts Fig. 10-C PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 24 Secure the flighting with bolts (See Note for (See NOTE) and stover nuts. (See Figure 10-G) bolt size.) Sweep Fig. 10-G 2. Keep repeating steps E – G for additional sections Flighting of flighting. PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 25 (4) 5/16" x 3/4" bolts, flat wash- ers, and Whizz nuts. (See Figure 10-J) Flat Washer Lock Nuts Fig. 10-I 5/16" x 3/4" Carriage Bolt Shield Whizz Nuts Flat Washer Shield Splice Bracket Fig. 10-J PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 26: Sweep Wheel Instructions
3/8" x 1-3/4" HHCS bolts, flat washers, and lock nuts. Use spacers as necessary to connect the wheel angle bracket to the back shield. (See Figure 11) 3/8" 3/8" Fig. 11 PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 27: Power Recommendations
6. Reset and motor starting controls must be located so that the operator has full view of the entire operation. 7. Make certain electric motors are grounded. 8. Shut off power to adjust, service or clean. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 28: Before Filling The Bin
Make certain ONLY trained operators are in the work area before operating or moving the machine. Two (2) people must always be in a position where the operation of the equipment can be monitored. PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 29 Control Lever (In the Closed Position) Intermediate Well Control Last Pivot Slot Center Well Safety Snap Pin Control Rod Center Well Control Rod Intermediate Well Safety Snap Pin Control Rod Fig. 15-C Fig. 15-D PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 30: Operation
6. Gradually open the gates until the desired flow of grain is reached. You shouldn’t have to open the gate more than 2" to 4". The reaming grain should look like Figure 15 – B on page 29. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 31: Engaging The Clutch For Bin Sweep
E. Restore power and start the Power Sweep motor. The sweep auger will start along with the unload auger. The sweep auger will remain on the floor and clear most of the grain in one pass. A second pass will clean out addi- tional grain, before final clean out. Fig. 16 PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 32: Final Cleanout
Stay clear of the under floor unloader at the bin wells. The under floor unloader is exposed at these locations in the bin floor. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 33: Shutdown
3. Be sure the unload tube is empty. 4. Shutdown the auger. 5. Make sure all fasteners are tight. DO NOT enter the grain bin unless all power driven equipment has been shutdown. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 34: Maintaining The Auger
E. Mount controls for any electric motors at a safe distance from the machine and in a location accessible in case of an emergency. F. Make sure ALL electrical wiring is not damaged, and that it meets proper wiring codes. G. Make sure ALL components are in good working condition before use. PNEG-1421 Direct Gear Drive Bin Sweep Auger... -
Page 35: Troubleshooting
D. The auger may be jammed with D1. Remove any foreign material in the foreign material. auger. E. The discharge end may be E1. Unplug any plugs at the discharge plugged. end of the auger. PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 36 C1. Moisture and/or insects can cause the grain to harden or “cake-up”. Disconnect and lockout the power to the auger before going into the bin to correct this problem or to address any other problem. PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 37: Parts
PART LISTS PARTS SECTION PNEG-1421 Direct Gear Drive Bin Sweep Auger... - Page 38 S-3611 5/16"-18 Flange Whizz Nut Zinc S-8806 5/8"-11 Nylock Lock Nut Zinc Grade 5 S-1937 5/16" Flat Washer Zinc S-9067 3/8"16 x 3/4" Flange Bolt Zinc Grade 5 S-7382 5/16" Nylock Lock Nut Zinc Grade 5 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 39 PART LISTS Center Well Parts PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 40 5/16" x 3/4" - 18 HHTB Bolt Zinc Grade 5 S-3611 5/16"-18 Flange Whizz Nut Zinc S-1196 5/16" x 1" - 18 HHCS Bolt Grade 5 S-2741 5/16" x 1 1/2" - 18 HHCS Bolt Grade 5 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 41 10"X33'BIN 12"WELL GK6924 10" X 228.75" 33'BIN GK7042 10"X36'BIN 12"WELL GK6925 10" X 246.75" 36'BIN GK7043 10"X39'BIN 12"WELL GK6926 10" X 264.75" 39'BIN GK7044 10"X42'BIN 12"WELL GK6927 10" X 288.75" 42'BIN GK7045 10"X48'BIN 12"WELL GK6928 10" X 324.75" 48'BIN GK7046 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 42 5/16"-18 Flange Whizz Nut Zinc S-2741 5/16"-18 x 1 1/2" HHCS Bolt Zinc Grade 8 S-6076 5/16"-18 x 3/4" Carriage Bolt Zinc Grade 2 S-275 5/16-18x3/4 HHBIN Bolt Grade 5 6" Bin Flange PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 43 GC11124 .840" OD x 21' GK1776 .840" OD x 21' GK1776 .840" OD x 8' 6" GK1719 1" OD x 21' GC11125 .840" OD x 2' 6" GC09075 .840" OD x 21' GK1776 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 44 5/16"-18 x 1 3/4" HHCS Bolt Zinc Grade 5 S-396 5/16" - 18 Hex Nut Grade 2 Zinc S-9067 3/8" - 16 x 3/4" Hex Bolt S-248 3/8" Flat Washer GK7260 3/4" Wrench Assembly 6" Well Gate Control PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 45 PART LISTS 8" Rack & Pinion 10" Rack & Pinion PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 46 3/8"-16 x 3" Carriage Bolt Zinc Grade S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade S-1937 5/16" Flat Washer Zinc S-3611 5/16"-18 Flange Whizz Nut Zinc S-2086 3/8"-16 x 1 1/2" HHCS Bolt Zinc Grade PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 47 3/8"-16 x 3" Carriage Bolt Zinc Grade 5 S-4275 5/16"-18 x 3/4" HHTB Bolt Zinc Grade 5 S-1937 5/16" Flat Washer Zinc S-3611 5/16"-18 Flange Whizz Nut Zinc S-2086 3/8"-16 x 1 1/2" HHCS Bolt Zinc Grade 8 PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 48 S-7329 5/16" x 2 " - 18 HHCS Bolt Grade 2 Zinc S-7382 5/16" - 18 Nylock Nut Grade 5 Zinc GK4205 1"ID x 1-1/4"OD x 4.3/8" Bushing, 6" GK4206 1"ID x 1-1/2"OD x 4.3/8" Bushing 8"/10" PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 49 PART LISTS Reduction Wheel Parts PNEG-1421 Direct Gear Drive Bin Sweep Auger...
- Page 50 NOTES PNEG-1421 Direct Gear Drive Bin Sweep Auger...
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Page 51: Warranty
The GSI Group, Inc. Warranty THE GSI GROUP, INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. - Page 52 Authorities having jurisdiction should be consulted before installation occurs. The GSI Group 1004 East Illinois Street Assumption, IL 62510 Ph: (217) 226-4421 Copyright © 2005 The GSI Group Printed in the USA...
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