1. Manuals
  2. Brands
  3. GSI Group Manuals
  4. Industrial Equipment
  5. X Series Sweep
  6. Operator's manual

GSI Group X Series Sweep Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
12" and 16" "X" Series Sweep
Operator's Manual
PNEG-1858
Date: 11-27-12
PNEG-1858

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the X Series Sweep and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for GSI Group X Series Sweep

Summary of Contents for GSI Group X Series Sweep

  • Page 1 12" and 16" “X” Series Sweep Operator’s Manual PNEG-1858 Date: 11-27-12 PNEG-1858...
  • Page 2 Model Number of My Sweep: __________________________________ Date Delivered: __________________________________ Date Installed: __________________________________ NOTE: The manufacturer reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve and modify products at any time without obligation to make changes, improvements and modifications on equipment sold previously.

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ..........................4 Safety Instructions ..........................5 Operator Qualifications ......................... 9 Chapter 2 Safety Decals ............................10 Chapter 3 Product Overview ..........................14 Sweep Criteria Recommendations ...................... 14 Product Information ..........................16 General Information ..........................16 Capacities and Specifications ......................

  • Page 4: Chapter 1 Safety

    1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 5: Safety Instructions

    1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 6 1. Safety Operate Motor Properly In an emergency, shut down the power source. Turn OFF and lock out all power sources before performing any maintenance. Do not operate electric motor equipped units until motors are properly grounded. Disconnect power on electrical driven units before resetting motor overloads.
  • Page 7 1. Safety Wear Protective Clothing Wear close-fitting clothing and safety equipment appropriate Eye Protection to the job. Remove all jewelry. Gloves Tie long hair up and back. Wear safety glasses at all times to protect eyes from debris. Steel-Toed Boots Wear gloves to protect your hands from sharp edges on plastic or steel parts.
  • Page 8 1. Safety Operate Unload Equipment Properly • Untrained operators subject themselves and others to SERIOUS INJURY or DEATH. NEVER allow untrained personnel to operate this equipment. Operate Unload • NEVER work alone. Equipment Safely • Keep children and other unqualified personnel out of the working area at ALL times.

  • Page 9: Operator Qualifications

    1. Safety Operator Qualifications A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who works with or around augers must have good common sense in order to be qualified. These persons must also know and meet all other qualifications, such as: i.

  • Page 10: Chapter 2 Safety Decals

    2. Safety Decals The images below show the location of the decals and safety signs which should appear on the “X” Series Sweep. (Refer to Page 10-13 for Decals.) Figure 2A Safety Decal General Location Placement Ref # Description Location Rotating Auger Front of top flange High Voltage...
  • Page 11 2. Safety Decals DANGER DANGER DANGER DANGER ROTATING AUGER! • DISCONNECT AND LOCKOUT POWER BEFORE SERVICING, ADJUSTING OR CLEANING. • KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY FROM ROTATING AUGER AND MOVING PARTS AT ALL TIMES. • NEVER REMOVE OR MODIFY GUARDS OR SHIELDS.
  • Page 12 2. Safety Decals WARNING SHEAR POINT Keep feet clear of sprocket. Moving parts can cut and crush. DC-2192 CAUTION TRIP HAZARD Track mounted to floor. Use caution when approaching sweep to avoid tripping. DC-2190 Figure 2C Ref # Part # Description DC-2192 Safety Decal, Shear Point...
  • Page 13 2. Safety Decals A. DANGER Signs No. DC-1395, DC-2191 and DC-2193 were supplied with your bin unloading equipment. The safety signs should be applied to the side of the bin near the bin opening, so they can be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are already there.

  • Page 14: Chapter 3 Product Overview

    3. Product Overview Sweep Criteria Recommendations Congratulations! Your selection of the GSI “X” Series Sweep is a wise investment. It will give you years of dependable service. The main function of the “X” Series Sweep is to clean out the remaining grain, from the bin, after all gravity unloading has finished.
  • Page 15 3. Product Overview Issues Recommendations The head section is the largest piece of a standard “X” Series Sweep. The dimensions for a 16" head section are 23-1/2" x 55-1/4". If the bin wall is not too thick, Bin Opening Size this unit should fit through a 23-1/2"...

  • Page 16: Product Information

    3. Product Overview Product Information This “X” Series Sweep is a single pass sweep. Consult the manufacturer of the storage tank regarding the requirements or restrictions of the sweeping process. CAUTION The manufacturer may require a multiple pass sweep. 1. The “X” Series Sweep includes the following components: Control Panel Two (2) Motors Motor Covers...
  • Page 17 3. Product Overview 3. It is important to check both the quantity of parts and their descriptions with the packing list enclosed within each package. All claims for freight damage or shortage must be made by the consignee within ten (10) days of the date of the occurrence. The consignee should accept the shipment after noting the damage or loss on the bill of lading.

  • Page 18: Capacities And Specifications

    3. Product Overview Capacities and Specifications Electrical controls and wiring should be installed by a qualified electrician. The motor disconnect switches and conductor cables should comply with the National WARNING Electrical Code and any local codes. 1. Use below Table to determine the horsepower required.
  • Page 19 3. Product Overview NOTE: The horsepower recommendations are for augering reasonably dry grain. High moisture grain (greater than 15%) will require greater power for maximum capacity. NOTE: Sweep carrier wheels require plates or track over aeration flooring for travel. Carrier wheel track is not supplied with the sweep unit.
  • Page 20 3. Product Overview Torque values to be used when tightening the bolts on the “X” Series Sweep It takes more force to tighten a 3/4''-10 bolt than to tighten a 1/2''-13 bolt because of its larger diameter. It also takes more force to tighten a grade 8 bolt than it does to tighten a grade 5 bolt because of the greater material strength.

  • Page 21: Chapter 4 Start-Up

    4. Start-Up Perform Pre-Start Checks To ensure that the drive is not unexpectedly started, turn OFF and lock out the power source before proceeding. DANGER Failure to perform any or all of these pre-start checks may cause damage to the equipment and/or cause SERIOUS INJURY or DEATH to those in the work area.

  • Page 22: Chapter 5 Operation

    5. Operation Operating the Sweep Auger Keep out of the bin while the bin sweep auger is in operation. The rapidly moving sweep auger can cause SERIOUS INJURY or DEATH. DANGER NOTE: The auger capacity can fluctuate greatly under varying conditions. Moisture content, different commodities, amount of foreign matter and speeds all play a part in the performance of the auger.

  • Page 23: Operating In Manual Mode

    5. Operation Operating in Manual Mode NOTE: Manual mode is generally only used during setup and at the beginning of the unload cycle. At the beginning of the cycle, it may be necessary to jog the auger motor ON and OFF to break up any grain packed around the auger.
  • Page 24 5. Operation Manual Start 1. Under “MANUAL MODE” locate the “AUGER” ON/OFF button, depress the “GREEN” button to start the sweep auger. (See Figure 5B and Figure 5C.) Figure 5B Figure 5C PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 25 5. Operation 2. Under “MANUAL MODE” locate the “DRIVE” switch and turn the momentary drive switch to “FWD” to move the sweep forward or “REV” to move the sweep backwards. (See Figure 5D.) Figure 5D NOTE: Once the switch is released it will automatically toggle to the idle position. (See Figure 5E.) Figure 5E PNEG-1858 12"...
  • Page 26 5. Operation Manual Stop 1. Under “MANUAL MODE” locate the “AUGER” ON/OFF button, depress the “RED” button to stop the sweep auger. (See Figure 5F and Figure 5G.) NOTE: DO NOT stop the auger under full load. Figure 5F NOTE: If shutting down the sweep during break timer or between shifts, it is recommended to reverse the sweep away from the grain pile so the grain does not avalanche onto the sweep.

  • Page 27: Operating In Auto Mode

    5. Operation Operating in Auto Mode Auto Start 1. Turn ON the bin unload system before starting the sweep auger. 2. On the main control panel adjust the “MODE SELECT” switch to “AUTO MODE” and locate the ON/OFF button, depress the “GREEN” button to start the sweep auger. 3.
  • Page 28 5. Operation Auto Stop 1. On the main control panel locate “AUTO MODE” and depress the “RED” button to stop the sweep auger. (See Figure 5J and Figure 5K.) NOTE: DO NOT stop the auger under full load. Figure 5J Figure 5K PNEG-1858 12"...

  • Page 29: Cleanout Mode

    5. Operation NOTE: If shutting down the sweep during break timer or between shifts, it is recommended to reverse the sweep away from the grain pile so the grain does not avalanche onto the sweep. Reversing of the sweep can be done using the “Drive” momentary switch in “MANUAL” mode. (See Figure 5L.) Figure 5L Cleanout Mode...
  • Page 30 5. Operation Stop Cleanout 1. On the main control panel locate “AUTO MODE” and depress the “RED” button to stop the sweep auger. (See Figure 5N and Figure 5O.) Figure 5N Figure 5O NOTE: DO NOT stop the auger under full load. PNEG-1858 12"...

  • Page 31: Warning Messages

    5. Operation Warning Messages The following are possible pop-up warnings and should NOT be ignored. Correct any pop-up warning before operation continues. (See Figures 5P-5W.) Figure 5P Auger Over Current Figure 5T Disable Figure 5Q Auger Starter Fault Figure 5U Obstacle Figure 5R Auger Thermal Figure 5V VFD Fault Figure 5W Process Complete...

  • Page 32: Chapter 6 Shut Down

    6. Shut Down Normal Shut Down 1. Before shutting down the unit, be sure the sumps and unload are empty. 2. Depress the “RED” button under AUTO MODE/MANUAL MODE to stop the sweep auger. NEVER start the equipment under load. Doing so may cause damage. This type of NOTICE damage is considered a misuse of the equipment.

  • Page 33: Chapter 7 Maintenance

    7. Maintenance Maintain the Auger ALWAYS shut down and disconnect the power supply before adjusting, servicing or cleaning the equipment. WARNING 1. Use caution when repairing or replacing equipment parts. 2. Make sure ALL decals are legible and securely attached to the auger. If necessary, replace them FREE OF CHARGE by contacting GSI at: P.O.

  • Page 34: Lubrication

    7. Maintenance Lubrication A. Lubrication - Electric Motors Electric motors supplied for use on “X” Series Sweeps are properly lubricated at the time of manufacture. It is not necessary to lubricate them at the time of installation unless the motor has been in storage for one year or longer.
  • Page 35 7. Maintenance E. Lubrication - Reducers (Gearboxes) Reducers supplied for use on “X” Series Sweeps are shipped with lubricant (dry). Double check to make sure correct amount of lubricant is present and reducer has not leaked. Over lubrication may cause premature failure of the reducer. The amount of lubricant must be carefully controlled. F.
  • Page 36 7. Maintenance I. Type of Lubrication The type and quantity of lubrication required for each type and size of reducer is listed in below tables. Lubrication - Gearboxes Quantity and Type of Lubricant per Box Size Dodge Quantis MSM Reducer Volume Box Size Quarts...
  • Page 37 7. Maintenance J. Lubrication - Casters The casters supplied for use on “X” Series Sweeps are shipped from the factory lubricated. From time to time a small amount of the proper lubricant must be added. Over lubrication may cause premature failure of the components. K.
  • Page 38 7. Maintenance M. Type of Lubrication The type of lubrication required, for each component, is listed. (See Chart Below). Lubrication - Casters and Misc. Equipment Type of Lubricant Equipment Lubrication Specification Nylon Flight Bearings None Required None Required Casters Shell Oil Company Alvania #2 (or equivalent) Too much oil will cause overheating and too little will result in gear failure.

  • Page 39: Chapter 8 Control Panel Diagrams

    8. Control Panel Diagrams Control Panel Schematic 380V and 480V PNEG-1858 12" and 16" “X” Series Sweep...

  • Page 40: Control Panel Schematic 600V

    8. Control Panel Diagrams Control Panel Schematic 600V PNEG-1858 12" and 16" “X” Series Sweep...

  • Page 41: Chapter 9 Troubleshooting

    9. Troubleshooting Problem Possible Cause Solution 1. Overloads may be tripped. 1. Reset the overloads. 2. Set overload to 10% over the value 2. Adjustable overloads not set correctly. listed on motor nameplate for full 1. Sweep does not run load amps.

  • Page 42: Faqs

    9. Troubleshooting FAQs Who do I contact for parts or service? Contact your dealer. If your unit was purchased direct from GSI, contact your inside sales person. What is/where do I find the model number of my sweep? The model number of your sweep can be found on your quote or invoice. How complete is the “X”...
  • Page 43 9. Troubleshooting How large of an opening do I need for a standard flow (15000 BPH) center sump? The minimum recommended sump opening is 42" x 42". If installing a GSI supplied sump shell with collector ring, the opening must be 42-1/2" x 42-1/2" x 30" deep for either the 12"...
  • Page 44 9. Troubleshooting Do I need to clean out around the track drive prior to starting it up? No, enough material should have been removed during gravity unload. Where do I park the sweep before I fill the bin with grain? There is a section in the manual called “Storage Preparation on Page 32”.
  • Page 45 9. Troubleshooting How do I set my overloads? The overload for the auger motor is adjustable and is not set at the factory. The overload inside the control panel has a small, dial with numbers on it. Record the full load running amp value listed on the nameplate attached to the auger motor.
  • Page 46 9. Troubleshooting What do I do if I encounter any operational problems? Disconnect and lock out the power before servicing the equipment, entering the bin or resetting the motor overloads. Look through the troubleshooting section to identify any problems. There does not seem to be any power to my sweep. What do I do? The thermal protection lead must be connected before the sweep will operate.
  • Page 47 9. Troubleshooting My sweep is not operating as well as it did the last time I used it. What do I do? If the type of material or the density (moisture) of the material changes, the controller set points may need to be adjusted for maximum output.
  • Page 48 NOTES PNEG-1858 12" and 16" “X” Series Sweep...

  • Page 49: Chapter 10 Parts List

    10. Parts List 1. Main Auger Components - (See Pages 50-53.) 2. Auger Drive Components - (See Pages 54-55.) 3. Track Drive Components - (See Pages 56-57.) 4. Flight Components - (See Pages 58-61.) 5. Wheel and Caster Components - (See Pages 62-63.) 6.

  • Page 50: Main Auger Components

    10. Parts List Main Auger Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 51 10. Parts List Main Auger Components Parts List Ref # Part # Description PDS-333 “X” Series Sweep Head Section Assembly - 12" PDS-336 “X” Series Sweep Head Section Assembly - 16" PDS-617 “X” Series Sweep Head/Tail Section Assembly - 12" PDS-603 “X”...
  • Page 52 10. Parts List Main Auger Components (Continued) PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 53 10. Parts List Main Auger Components Parts List (Continued) Ref # Part # Description PDS-331 S2 Sweep Extension Flight 12" x 34" GC06468 S2 Sweep Extension Flight 12" x 46" GC06622 S2 Sweep Extension Flight 12" x 58" GC06623 S2 Sweep Extension Flight 12" x 70" GC06624 S2 Sweep Extension Flight 12"...

  • Page 54: Auger Drive Components

    10. Parts List Auger Drive Components Wheel and Caster Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 55 10. Parts List Auger Drive Components Parts List Qty per Ref # Part # Description Assembly MTR-0127 Motor HE, 10/15 HP 1470/1765R 190/380/230/460V 3 PH 50/60 Hz XPFC MTR-0128 Motor HE, 15/20 HP 1465/1765R 190/380/230/460V 3 PH 50/60 Hz XPFC MTR-0129 Motor HE, 20/25 HP 1470/1780R 190/380/230/460V 3 PH 50/60 Hz XPFC MTR-0130...

  • Page 56: Track Drive Components

    10. Parts List Track Drive Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 57 10. Parts List Track Drive Components Parts List Qty per Ref # Part # Description Assembly MTR-0156 Motor, 1/2 HP 1735R 230/460V 3 PH 60 Hz 56C XPFC MTR-0163 Motor, 1/2 HP 1735R 575V 3 PH 60 Hz 56C XPFC PDS-237 Gearbox, 1579:1, 56C, 2-3/8"...

  • Page 58: Flight Components

    10. Parts List Flight Components 12" Flight Connection Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 59 10. Parts List 12" Flight Connection Components Parts List Qty per Ref # Part # Description Connection PDS-306-RD “X” Series Sweep Hanger Weldment - 12" GC03956 Shaft Coupling 2" O.D. x 11-1/2" PDS-329 “X” Series Sweep End Shaft - 12" GC07701 Bearing, Nylon 2"...
  • Page 60 10. Parts List 16" Flight Connection Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 61 10. Parts List 16" Flight Connection Components Parts List Qty per Ref # Part # Description Connection PDS-307-RD “X” Series Sweep Hanger Weldment - 16" GC03559 Shaft, Coupling 3" Diameter x 13" PDS-330 “X” Series Sweep End Shaft - 16" GC07702 Bearing, Nylon 3"...

  • Page 62: Wheel And Caster Components

    10. Parts List Wheel and Caster Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 63 10. Parts List Wheel and Caster Components Parts List Qty per Ref # Part # Description Assembly PDS-281-RD “X” Series Front Wheel Strut Weldment - 12" PDS-319-RD “X” Series Front Wheel Strut Weldment - 16" PDS-054 Front Support Wheel PDS-341 “X”...

  • Page 64: 12" And 16'' Plow Components

    10. Parts List 12" and 16'' Plow Components PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 65 10. Parts List 12" and 16'' Plow Components Parts List Qty per Ref # Part # Description Assembly PDS-449 “X” Series Sweep Plow Assembly - 12" PDS-450 “X” Series Sweep Plow Assembly - 16" PDS-356-RD “X” Series Sweep Plow Mount PDS-233 “X”...

  • Page 66: Center Pivot And Collector Ring Components (Prior To 2013)

    10. Parts List Center Pivot and Collector Ring Components (Prior to 2013) PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 67 10. Parts List Center Pivot and Collector Ring Components (Prior to 2013) Parts List Qty per Ref # Part # Description Assembly GC11410 Sump Weldment Assembly - 42 x 30 x 31 - S2 HC 34K GC11328 Sump Weldment Assembly - 42 x 30 x 36 - S2 HC 50K PDS-311 “X”...

  • Page 68: Center Pivot And Collector Ring Components (Current)

    10. Parts List Center Pivot and Collector Ring Components (Current) PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 69 10. Parts List Center Pivot and Collector Ring Components (Current) Parts List Qty per Ref # Part # Description Assembly PDS-578-RD “X” Series Sump Weldment Assembly 50K PDS-580 “X” Series Sweep Cross Brace - 12" 50K PDS-632 “X” Series Sweep Cross Brace - 16" 50K PDS-359-RD “X”...

  • Page 70: Electrical Connection Components

    10. Parts List Electrical Connection Components Junction Box Components Junction Box Components Parts List Qty per Ref # Part # Description Assembly GC07521 Box, Junction Explosion Proof GC07744 Nipple, Conduit 1" x 4-3/4" S-8513 Bushing, Conduit Reducer 1-3/4" S-8568 Bolt, U-Bolt 3/8"-16 x 1-3/8" IW x 3-7/16" IL x 2-3/8" TL S-968 Flange Nut 3/8"-16 ZN Grade 5 PNEG-1858 12"...

  • Page 71: Control Panel Components

    10. Parts List Control Panel Components Control Panel Components Parts List Ref # Part # Description PDS-539 Controller, Color 5.7" with Expansion Module C-8716 Switch, Green/Red GC20182 Switch, 3 Position Momentary PDS-532 Switch, 3 Position Maintain PDS-542 40 mm Emergency Stop Mushroom N.O./N.C. PNEG-1858 12"...

  • Page 72: Control Panel Assembly - 380V 3 Phase

    10. Parts List Control Panel Assembly - 380V 3 Phase PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 73 10. Parts List Control Panel Assembly - 380V 3 Phase Parts List PDS-478A-P PDS-478B-P PDS-478C-P PDS-478D-P PDS-489A-P Ref # Part # Description 3K BPH 15 HP 20 HP 25 HP 30 HP 15 HP AS-0730 Ground Bar Kit Power Supply, 24V DC 5A, PDS-536 575V 3 PH AS-0736 Current Transducer...

  • Page 74: Control Panel Assembly - 480V 3 Phase

    10. Parts List Control Panel Assembly - 480V 3 Phase PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 75 10. Parts List Control Panel Assembly - 480V 3 Phase Parts List PDS-365A-P PDS-365B-P PDS-365C-P PDS-365D-P PDS-365E-P PDS-487A-P Ref # Part # Description 3K BPH 15 HP 20 HP 25 HP 30 HP 40 HP 15 HP AS-0730 Ground Bar Kit Power Supply, 24V DC 5A, PDS-536 575V 3 PH...

  • Page 76: Control Panel Assembly - 600V 3 Phase

    10. Parts List Control Panel Assembly - 600V 3 Phase PNEG-1858 12" and 16" “X” Series Sweep...
  • Page 77 10. Parts List Control Panel Assembly - 600V 3 Phase Parts List PDS-477A-P PDS-477B-P PDS-477C-P PDS-477D-P PDS-477E-P PDS-488A-P Ref # Part # Description 3K BPH 15 HP 20 HP 25 HP 30 HP 40 HP 15 HP AS-0730 Ground Bar Kit Power Supply, 24V DC 5A, 575V PDS-536 3 PH...

  • Page 78: Components

    10. Parts List Components Components Parts List Ref # Part # Description GK80047 Quick Start Guide Complete Assembly GK80046 Manual Canister Assembly GK80045 Canister Bracket S-277 5/16"-18 x 1-1/4" HH Bin Bolt with Washer YDP Grade 5 S-7382 Nylock Nut 5/16"-18 ZN Grade 5 PNEG-1858 “X”...

  • Page 79: Chapter 11 Warranty

    GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
  • Page 80 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com CN-301395 Copyright © 2012 by GSI Group CN-301671 Printed in the USA CN-301916...

Table of Contents