SPIDER 2SGS EFI Operation Manual

SPIDER 2SGS EFI Operation Manual

Remote control slope mower
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R O T A R Y S L O P E M O W E R
OPERATION MANUAL
2SGS EFI (SN 00001 - )
Operation manual
Revision
01-01-02-2021
Product serial number: .........................................................
Engine type: .........................................................
Engine serial number: .........................................................
DVOŘÁK – svahové sekačky s.r.o., Pohled 277, 582 21 Pohled, Česká republika
+420 564 036 099, info@spider-cz.com, www.spider-cz.com

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  • Page 1 R O T A R Y S L O P E M O W E R OPERATION MANUAL 2SGS EFI (SN 00001 - ) Operation manual Revision 01-01-02-2021 Product serial number: ………………………………………………… Engine type: ………………………………………………… Engine serial number: ………………………………………………… DVOŘÁK – svahové sekačky s.r.o., Pohled 277, 582 21 Pohled, Česká republika...
  • Page 2: Table Of Contents

    Operation Manual – Spider 2SGS EFI 1 CONTENTS 1 CONTENT ................................2 2 INTRODUCTION ..............................4 2.1 IMPORTANT ..............................4 2.2 MACHINE USAGE ............................5 2.3 PROHIBITED USE ............................6 2.4 PRODUCT IDENTIFICATION ........................7 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS..............8 3 SAFETY INSTRUCTIONS ..........................
  • Page 3 Operation Manual – Spider 2SGS EFI 10.8 HEIGHT OF CUT ADJUSTMENT ......................30 10.9 ENGAGING THE WINCH ......................... 30 10.10 DRIVING THE MACHINE ........................31 10.11 DRIVING SPEED OF THE MOWER ...................... 32 10.12 DRIVING ON SLOPES ........................... 32 10.13 STOPPING THE MACHINE ON A SLOPE .................... 32 10.14 SKID STEERING ............................
  • Page 4: Introduction

    Operation Manual – Spider 2SGS EFI 2 INTRODUCTION 2.1 IMPORTANT This is a precision machine and the service obtained from it depends on the way it is operated and maintained. This OPERATION MANUAL should be regarded as part of the machine and should always be present at the machine and available to the operator.
  • Page 5: Machine Usage

    Maximum slope is 60° stabilizing winch: The Spider is a mulching mower designed for mowing of well-maintained, but also unkept or only occasionally mowed areas. The mower is operated by one person using radio control. The mower may only be operated by authorized persons over 18 years of age both mentally and physically fit, who are familiar with this Safety, Operator’s and Maintenance Manual and all applicable regulations...
  • Page 6: Prohibited Use

    Operation Manual – Spider 2SGS EFI 2.3 PROHIBITED USE • The mower may not be used for other purpose than for which it was designed, and which is described in chapter 2.2. • The mower may not be used on surfaces littered by glass, loose stones, pieces of iron and other foreign objects that can either be thrown by the blades during mowing or damage the mower.
  • Page 7: Product Identification

    Operation Manual – Spider 2SGS EFI 2.4 PRODUCT IDENTIFICATION On the internal engine you can also find a factory label placed there by the engine manufacturer. Engine factory label location Mower factory label location 7 / 55 rev. 01-01-02-2021...
  • Page 8: Guidelines For The Disposal Of Scrap Products

    Operation Manual – Spider 2SGS EFI 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS • Other worn-out items should be separated into When it has been identified that a turf care product material groups for recycling and disposal has no further functional value and requires consistent with available facilities.
  • Page 9: Safety Instructions

    Operation Manual – Spider 2SGS EFI 3 SAFETY INSTRUCTIONS • able to stop the mower in case of an emergency. This safety symbol indicates important Do not enter the path of the mower. safety messages in this manual. When •...
  • Page 10 Operation Manual – Spider 2SGS EFI its cooling surfaces several times while working. The dust layer must not exceed 1 mm. local regulations and provisions concerning • Refuel only when the machine is off – before noise-emissions, especially when using operating, if possible –...
  • Page 11 Operation Manual – Spider 2SGS EFI • • The machine unusually intensively vibrates, and The working position should be far enough you need to find the cause (maximum 50 m / 165 ft.) to prevent the operator from getting hit by objects that may be •...
  • Page 12: Specification

    Operation Manual – Spider 2SGS EFI 4 SPECIFICATION 4.1 SPECIFICATION TECHNICAL DESCRIPTION The mower is a self-propelled machine with four-wheel drive, controlled by a transmitter (remote radio controller) signal. Its unique wheel-steering technology ensures a high maneuverability both on level ground and on slopes.
  • Page 13: Conformity Certificates

    Výrobek (stroj) – typ / Product (Machine) – Type: Remote controlled mower SPIDER 2SGS EFI Výrobní číslo / Serial number: Dálkově řízená sekačka SPIDER ILD02 EFI je určená pro Popis / Description: sečení a mulčování travnatých porostů na běžném i svažitém terénu.
  • Page 14: Certificate Of Stability

    Operation Manual – Spider 2SGS EFI 4.4. CERTIFICATE OF STABILITY 14 / 55 rev. 01-01-02-2021...
  • Page 15 Operation Manual – Spider 2SGS EFI 15 / 55 rev. 01-01-02-2021...
  • Page 16: Safety Decals

    Operation Manual – Spider 2SGS EFI 5 SAFETY DECALS Attention! This machine may be dangerous. Incorrect and negligent use may result in damage, serious injuries or death. This chapter is devoted to the safety symbols (pictograms) used on the product, their placement and meaning.
  • Page 17 Operation Manual – Spider 2SGS EFI 17,18 1,9,13,10,2 1,2,4,5,7,8 1,16 9,13,10,18 17 / 55 rev. 01-01-02-2021...
  • Page 18: Recommended Methods Of Operation

    Operation Manual – Spider 2SGS EFI 5.1 RECOMMENDED METHODS OF OPERATION This chart shows basic information about recommended methods of cutting grass in various types of terrain. It also describes the correct procedure of anchoring the hydrostatic stabilizing winch. However current terrain and climatic conditions may require different methods of operation than those shown in this chart.
  • Page 19 Operation Manual – Spider 2SGS EFI Instructions for turning on and off the hydrostatic winch Rotate the machine so that the Turn the wheels so that they are Reduce the engine RPM to winch is facing up the hill toward...
  • Page 20: Controls

    Operation Manual – Spider 2SGS EFI 6 CONTROLS 6.1 REMOTE RADIO CONTROLLER NBB 1 Main Switch / EMERGENCY STOP button 2 Driving speed controller H/L 3 Engine stop switch 4 Engine starter switch 5 Mowing blades ON switch 6 Mowing blades OFF switch...
  • Page 21: Mower Controls

    Operation Manual – Spider 2SGS EFI 6.2 MOWER CONTROLS There is only one control for operating the mower. Lockable EMERGENCY STOP button / Ignition switch 21 / 55 rev. 01-01-02-2021...
  • Page 22: Displays

    Operation Manual – Spider 2SGS EFI 7 DISPLAYS 7.1 NBB RADIO CONTROLLED DISPLAYS Indicator (11) flashes – RC power ON indicator Radio control emits a high pitch tone - RC battery low voltage warning 7.2 MOWER DISPLAYS 5. Beacon 1. Power indicator 2.
  • Page 23: Safety Systems

    Operation Manual – Spider 2SGS EFI 8 SAFETY SYSTEMS 8.1 MOWER SAFETY SYSTEMS The product is controlled by a remote radio controller. This means that the operator is not close to the mower at all times and cannot use controls on the mower. For the safety of the operator and other persons the following...
  • Page 24: Preparing The Machine

    Operation Manual – Spider 2SGS EFI 9. PREPARING THE MACHINE 9.1 MACHINE DELIVERY TO A DEALER OR RETAILER From the manufacturer the machine is • Before driving down from the pallet raise the mowing mechanism to the upper position (this can be...
  • Page 25: Hydraulic Pump By-Pass

    Operation Manual – Spider 2SGS EFI 9.2 HYDRAULIC PUMP BY-PASS The By-pass is used to disable the hydraulic drive and to engage the oil bypass for manual handling (engine not running) of the machine on flat surfaces. The by-pass should only be used when the hydraulic drive is not functional.
  • Page 26: Checking Hydraulic Drive Oil Level

    6743 or HLP 68, CLP 68 according to DIN 51502) finished, refit the cap back on the oil tank 9.5 PREPARING THE BATTERY SPIDER 2SGS EFI uses a gel battery model 6E12, 12V, 18Ah Do not fill the battery with electrolyte. The machine construction uses a dry type of battery.
  • Page 27: Fuel Tank

    Operation Manual – Spider 2SGS EFI 9.6 FUEL TANK The fuel tank is placed on the frame on one side of the mower. The tank has a screw-on cap A. Before refueling always stop the engine. Do not smoke or approach open flames or sources of sparks when manipulating with gasoline.
  • Page 28: Operation

    Operation Manual – Spider 2SGS EFI 10 OPERATION 10.1 TRANSPORTING THE MOWER The mower should be transported to the mowing area on a trailer or other suitable transport vehicle. Transporting the mower on thoroughfares on its own wheels is prohibited When loading/unloading a trailer, make sure that the edge - formed by the floor of the trailer and the ramps –...
  • Page 29: Engine Limp Mode

    Operation Manual – Spider 2SGS EFI 10.3 ENGINE LIMP MODE are disengaged and the beacon flashes orange. Engine KAWASAKI FS730V EFI has its own control After the engine limp mode is activated, stop unit which evaluates engine limp modes. working with the mower immediately and contact If the control unit diagnoses error in the engine, the an authorized service center.
  • Page 30: Engaging The Blades

    Operation Manual – Spider 2SGS EFI 10.6 ENGAGING THE BLADES The mowing blades can only be engaged when the engine is running. Set the maximum mowing height with controller (7). First increase the engine speed by regulator (14), then push the button for blades engagement (5) –...
  • Page 31: Driving The Machine

    Operation Manual – Spider 2SGS EFI 10.10 DRIVING THE MACHINE 10.11 DRIVING SPEED OF THE The machine movement is controlled by MOWER joystick (8) (forward and reverse) (see the symbol under the joystick on the remote Always choose a suitable driving speed,...
  • Page 32: Driving Speed Of The Mower

    Operation Manual – Spider 2SGS EFI are lifted, the mower tilted, in an unstable position 10.12 DRIVING ON SLOPES or starting to roll over. Driving on slopes is very demanding for the Before operating on slopes, make sure that no operator, as they constantly have to evaluate one is below the mower or the working area.
  • Page 33: Maintenance And Lubrication

    Operation Manual – Spider 2SGS EFI 11 MAINTENANCE AND LUBRICATION MAINTENANCE CHART - MOWER 11.1 Machine Maintenance X = Operator Period according to the state of the Daily before Every Every Every *No later than 2 operating hours (OH) counter...
  • Page 34: Maintenance Chart - Engine

    Operation Manual – Spider 2SGS EFI 11.2 MAINTENANCE CHART - ENGINE Engine maintenance chart : Kawasaki FS730V-EFI Maintenance Period according to the operating hours counter * = Perform more often in dusty conditions Every After first Every Every Every Every...
  • Page 35: Engine Maintenance

    Operation Manual – Spider 2SGS EFI 11.3 ENGINE MAINTENANCE The following activities are considered to be workshop maintenance and should be carried out by trained personnel. Before beginning any maintenance activity on the mower, turn off the engine, push the emergency button and remove the key from the button.
  • Page 36: Maintenance Of Hydraulic Drive

    Operation Manual – Spider 2SGS EFI 11.5 CLEANING THE FUEL TANK While using the mower impurities may settle in the fuel tank. These impurities may cause a blockage while using the mower. The fuel tank may only be emptied by siphoning the gasoline from the tank, especially if it is full.
  • Page 37 Operation Manual – Spider 2SGS EFI For Control Units S/N 96 001 xxxxx there is a possibility of neutral position adjustment by so called Teach mode allowing trimming of neutral position on Remote controller Set all proportional channels to zero position.
  • Page 38: Drive Belts

    Operation Manual – Spider 2SGS EFI 11.9 DRIVE V-BELTS Check the wear and tension of the V-belts and the tensioning devices. Hydraulic pump drive Located under the cutter deck inside cover (A). The V-belt is tensioned by a belt pulley. To tighten the belt, dismount the belt...
  • Page 39: Final Gear Drive To The Wheels

    Operation Manual – Spider 2SGS EFI FINAL GEAR DRIVE TO WHEELS 11.11 If you do not possess necessary equipment and skills, have this work performed by an authorized service/dealer. Remove the cover of the final gear drive. The cover is attached by bolts onto the sides.
  • Page 40: Steering Chain

    Operation Manual – Spider 2SGS EFI 11.14 STEERING CHAIN Check the wear and tension of the chain and the tensioning devices. The chain can by tightened by rotating the steering motor bracket after loosening two attachments bolts (see the figure).
  • Page 41: Mowing Blades

    Operation Manual – Spider 2SGS EFI • If the mowing mechanism vibrates when engaged, do not continue operating the mower, turn it off and contact your local dealer. 11.16 MOWING BLADES • To tighten bolts, use torque listed in the chart at Check the state of cutting blades in regular intervals the end of this chapter (see 11.22)
  • Page 42: Changing The Wheel

    Operation Manual – Spider 2SGS EFI 11.17 CHANGING THE WHEEL • Change the wheels on a level, firm surface • Turn the wheel so that the tightening nuts are accessible from the outside • Stop the engine, remove the key from the ignition •...
  • Page 43: Lubrication

    Operation Manual – Spider 2SGS EFI 11.20 LUBRICATION Use adequate amount of lubricant on parts, which are to be lubricated. Excessive lubricant tends to drop down and pollute both the machine and the environment. Insufficient amount requires frequent lubrications. Lubricating grease:...
  • Page 44: Visconsity Of Engine Oils

    Operation Manual – Spider 2SGS EFI 11.23 VISCOSITY OF ENGINE OILS Oil requirements may vary based on season or different climates. The following table shows the values according to SAE. SAE oil types according to external temperatures Recommended oil type: SAE 10W –...
  • Page 45: Technical Plate

    11.25 TOOLS Spider 2SGS EFI is equipped with a basic set of tools, which allow regular maintenance and basic servicing. The tools are based under the side cover next to the fuse box (see figure below). The tool roll is also equipped with a pocked for the business card of your local authorized service/dealer.
  • Page 46: Auxiliary Brake

    Operation Manual – Spider 2SGS EFI 11.26 AUXILIARY DRIVE BRAKE The machine is equipped with an auxiliary drive brake, which brakes the wheels in situations, when the pressure in the hydraulic circuit drops (engine shut down, air in the hydraulic circuit, result of using the “Emergency stop”...
  • Page 47: Battery Maintenance

    Operation Manual – Spider 2SGS EFI 11.27 BATTERY MAINTENANCE The battery should be examined for cleanliness at regular intervals. Read the Safety page. Keep cell terminals and connectors free of dust and corrosion. Terminal corrosion may affect the performance of the battery and could present a safety hazard.
  • Page 48: Troubleshooting

    Operation Manual – Spider 2SGS EFI 12 TROUBLESHOOTING Engine faults and their probable solution Fault Probable cause Solution Check connection No connection with the remote signal, empty battery RC Test/measure/replace the starter Broken starter relay relay Charge/change battery, check Exhausted battery...
  • Page 49 Operation Manual – Spider 2SGS EFI Polluted air filter Clean/replace the air filter don’t Cylinders have enough Works on both cylinders compression Engine doesn't Bad fuel Replace fuel, natural 95 only have enough Loosened rocker arm, detached Reassemble and re-set valve...
  • Page 50 Operation Manual – Spider 2SGS EFI Turning faults Fault Probable cause Solution Bad contact between the carbon and Clean the commutator and check the commutator turning carbon blocks servomotor (servo reacts to tapping) Disengaged power cable Engage power cable Broken steering servomotor...
  • Page 51 Operation Manual – Spider 2SGS EFI Problems with skid steering Fault Probable cause Solution To large gap between Inductive Set distance to 2mm, LED diode Relay in the sensor and inductive segment on the sensor has to Light up elevation module...
  • Page 52: Maintenance After Season

    Operation Manual – Spider 2SGS EFI 13 MAINTENANCE AFTER SEASON When the season is over or if the machine is not going to be used for longer than 1 month, it is advisable to prepare it for storage. If fuel stays in a tank longer than 1 month without moving, it may create sticky sediment that can unfavourably affect the the whole fuel system and cause engine malfunction.
  • Page 53 Operation Manual – Spider 2SGS EFI Summary of after season maintenance checking/change of engine oil exchange of oil filter checking/change of hydraulic oil exchange of hydraulic filter checking and clearing of engine air filters checking / replacing the spark plugs...
  • Page 54: Warranty Conditions

    Spider is obliged after investigation, to make a decision on this request as whether to acknowledge the warranty or not.
  • Page 55 11. The selling Distributor/Dealer has no authority to make any warranty, representation, condition or promise on behalf of Spider, or to modify the terms or limitations of this warranty in any way and makes no warranty on any other item unless it delivers to the purchaser a separate written certificate specifically warranting the item.

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