SPIDER ILD01 G Operation Manual
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SPIDER ILD01 G Operation Manual

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Operation manual
Spider ILD01 G (SN 2474 - )
original Operation manual
revised
03-01-04-2019
..................................................................
ILD01
Product serial number:
...................................................
FS541VB /
Engine type/serial number:
DVOŘÁK – svahové sekačky, s.r.o., Pohled 277, 582 21 Pohled, Czech Republic
info@spider-cz.com; www.spider-cz.com

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Summary of Contents for SPIDER ILD01 G

  • Page 1 Operation manual Spider ILD01 G (SN 2474 - ) original Operation manual revised 03-01-04-2019 ………………………………………………………… ILD01 Product serial number: …………………………………………… FS541VB / Engine type/serial number: DVOŘÁK – svahové sekačky, s.r.o., Pohled 277, 582 21 Pohled, Czech Republic info@spider-cz.com; www.spider-cz.com...

  • Page 2: Table Of Contents

    Operation manual - Spider ILD01G 1 CONTENTS 1 CONTENTS ................................. 2 2 INTRODUCTIONS ............................... 4 2.1 IMPORTANT ..............................4 2.2 MACHINE USAGE ............................5 2.3 RESTRICTIONS ............................6 2.4 PRODUCT IDENTIFICATION ........................6 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ..............7 3 SAFETY INSTRUCTIONS ..........................
  • Page 3 Operation manual - Spider ILD01G 11.15 MOWING BLADE ........................... 41 11.16 CHANGING THE WHEEL ........................42 11.17 TYRE PRESSURE..........................42 11.18 MOWING HEIGHT ADJUSTMENT MECHANISM ................. 42 11.19 LUBRICATION ............................43 11.20 CLEANING THE MACHINE ........................44 11.21 TORQUE CHART ........................... 44 11.22 OIL VISCOSITY ............................

  • Page 4: Introductions

    Operation manual - Spider ILD01G 2 INTRODUCTION 2.1 IMPORTANT This is a precision machine and the service obtained from it depends on the way it is operated and maintained. This OPERATION MANUAL should be regarded as part of the machine and should always be present at the machine and available to the operator.

  • Page 5: Machine Usage

    Cutting up and down a slope with use of the integrated stabilizing winch: Maximum slope is 55° The Spider is a mulching mower designed for mowing of well-maintained, but also unkempt or only occasionally mowed areas. The mower is operated by one person using radio control.

  • Page 6: Restrictions

    Operation manual - Spider ILD01G 2.3 RESTRICTIONS • The mower may not be used for other purpose than for which it was designed and which is described in chapter 2.2. • The mower may not be used on surfaces littered by glass, loose stones, pieces of iron and other foreign objects that can either be thrown by the blades during mowing or damage the mower.

  • Page 7: Guidelines For The Disposal Of Scrap Products

    Operation manual - Spider ILD01G 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS When it has been identified that a turf care Other worn out items should be separated into product has no further functional value and material groups for recycling and disposal...

  • Page 8: Safety Instructions

    Operation manual - Spider ILD01G mower blade, step aside far enough to be protected against object accidentally thrown 3 SAFETY INSTRUCTIONS from the mower and to be able to stop the mower in case of an emergency. Do not This safety symbol indicates important enter the path of the mower.
  • Page 9 Operation manual - Spider ILD01G • While using the mower follow all safety cooling surfaces several times while regulations given in this manual and respect working in dusty conditions to avoid over- local regulations and provisions concerning heating during operation. If necessary,...
  • Page 10 Operation manual - Spider ILD01G station, which gives you a perfect view of • Turn off the mowing mechanism, shut off the the whole working area and of the machine. • engine and remove the key from the ignition While working, change your working...

  • Page 11: Specification

    Operation manual - Spider ILD01G 4 SPECIFICATIONS 4.1 SPECIFICATIONS TECHNICAL DESCRIPTION The mower is a self-propelled machine with four-wheel drive, controlled by the transmitter (remote radio controller) signal. Its unique wheel-steering technology ensures a high manoeuvrability both on level ground and on slopes.

  • Page 12: Conformity Certificates

    Operation manual - Spider ILD01G 4.3 CONFORMITY CERTIFICATES EC DECLARATION OF CONFORMITY We manufacturer DVOŘÁK - svahové sekačky s.r.o. Pohled 277, 582 21 Pohled, Czech Republic VAT ID: CZ26013797 declare that the product name: Slope applicable rotary mower model: SPIDER ILD 01 G...

  • Page 13: Certificate Of Stability

    Operation manual - Spider ILD01G 4.4 CERTIFICATE OF STABILITY 13 / 54 rev. 03-01-04-2019...
  • Page 14 Operation manual - Spider ILD01G 14 / 54 rev. 03-01-04-2019...

  • Page 15: Decals

    Operation manual - Spider ILD01G 5 DECALS 5.1 SAFETY DECALS Attention! This machine may be dangerous. Incorrect and negligent use may result in damage, serious injuries or death. This chapter is devoted to the safety symbols (pictograms) used on the product, their placement and meaning.
  • Page 16 Operation manual - Spider ILD01G Lifting jack Keep safe Attention, Attention Maximum permissible slope with regards support point distance from rotating parts moving parts to machine application and climatic the machine conditions. when it is moving 16 / 54 rev. 03-01-04-2019...

  • Page 17: Instruction Decals

    Operation manual - Spider ILD01G 5.2 INSTRUCTION DECALS Direction of wheels must Switch mowing Push down the lever of the driving speed be correct (along hydraulic device. Cutting height must support leg to lift two wheels controller to turtle mode,...

  • Page 18: Recommended Methods Of Operation

    Operation manual - Spider ILD01G 5.3 RECOMMENDED METHODS OF OPERATION This chart shows basic information about recommended methods of cutting grass in various types of terrain. It also describes the correct procedure of anchoring the hydrostatic stabilizing winch. However current terrain and climatic conditions may require different methods of operation than those shown in this chart.
  • Page 19 Operation manual - Spider ILD01G Instructions for turning on and off the hydrostatic winch Rotate the machine so that the Turn the wheels so that they are Turn off the blades Reduce the engine RPM to winch is facing up the hill toward...

  • Page 20: Controls

    Operation manual - Spider ILD01G 6 CONTROLS 6.1 REMOTE RADIO CONTROLLER Battery 1 Main Switch / EMERGENCY STOP button 9 Joystick for steering left / right 10 Skid steering switch – for ILD01 inactive 2 Driving speed controller H/L 3 Engine stop switch 11 Remote controller power display 12 Operator’s preparedness confirmation / Horn...

  • Page 21: Displays

    Operation manual - Spider ILD01G 7 DISPLAYS 7.1 RADIO CONTROL DISPLAYS Indicator (11) flashes - Radio Control power on indicator Radio control emits a high pitch tone - Radio Control battery low voltage warning 7.2 MOWER DISPLAY 1. Power indicator 2.

  • Page 22: Safety Systems

    Operation manual - Spider ILD01G 8 SAFETY SYSTEMS 8.1 MOWER SAFETY SYSTEMS The product is controlled by a remote radio controller. This means that the operator is not close to the mower at all times and cannot use controls on the mower. For the safety of the operator and other persons the following...

  • Page 23: Preparing The Machine

    Operation manual - Spider ILD01G 9. PREPARING THE MACHINE 9.1 MACHINE DELIVERY TO A DEALER OR RETAILER • SIDER mower From the manufacturer the machine is • Mower ignition key (X2) delivered filled with engine oil and hydraulic oil but without gasoline in the •...

  • Page 24: Hydraulic Pump By-Pass

    Operation manual - Spider ILD01G 9.2 HYDRAULIC PUMP BY-PASS The By-pass is used to disable the hydraulic drive and to engage the oil bypass for manual handling (engine not running) of the machine on flat surfaces. The by-pass should only be used when the hydraulic drive is not functional.

  • Page 25: Checking Hydraulic Drive Oil Level

    When finished, refit the cap back on the oil tank. 9.5 PREPARING THE BATTERY SPIDER ILD01 mower uses a gel battery model 6E12, 12 V, 18 Ah Do not fill the battery with electrolyte! The machine construction uses a dry type of battery. If recharging, use a maximum electric current of 1,4 A.

  • Page 26: Fuel Tank

    Operation manual - Spider ILD01G 9.6 FUEL TANK The plastic fuel tank is placed on top of the mower deck, on one side of the mower. The tank has a screw- on cap A. Before refuelling always stop the engine. Do not smoke or approach open flames or sources of sparks when manipulating with gasoline.

  • Page 27: Operation

    Operation manual - Spider ILD01G 10 OPERATION 10.1 TRANSPORTING THE MOWER The mower should be transported to the mowing area on a trailer or other suitable transport vehicle. Transporting the mower on thoroughfares on its own wheels is prohibited When loading/unloading a trailer, make sure that the edge - formed by the floor of the trailer and the ramps – is not an obstacle for the mower.

  • Page 28: Shutting Off The Engine

    Operation manual - Spider ILD01G 10.3 SHUTTING OFF THE ENGINE • Before shutting off the engine, always disengage the mowing mechanism drive on the remote radio controller. • Do not shut the engine off immediately after mowing, let it run for a short while with the minimum engine speed in order to let it cool down.

  • Page 29: Engaging The Mowing Blades

    Operation manual - Spider ILD01G 10.5 ENGAGING THE MOWING BLADES The mowing blades can only be engaged when the engine is running. Set the maximum mowing height with switch (7). Increase engine speed by regulator 14. Push the button for blades engagement (5)

  • Page 30: Mulching Cover (Optional Attachment)

    Operation manual - Spider ILD01G 10.9 MULCHING COVER (OPTIONAL ATTACHMENT) Spider ILD01 can be fitted with a mulching cover, which improves the mulching quality on well-maintained lawns. With the mulching cover it is possible to mow grass, which is at the most 50% higher than the selected height of cut (i.e.

  • Page 31: Driving The Machine

    Operation manual - Spider ILD01G 10.11 DRIVING SPEED OF THE MOWER 10.10 DRIVING THE MACHINE Always choose a suitable driving speed, which The machine movement is controlled by joystick enables an acceptable mowing quality. When (8) (forward and reverse) (see the symbol under...

  • Page 32: Driving On Slopes

    Operation manual - Spider ILD01G or starting to roll over. The method of cutting from the top of the hill to the bottom should 10.12 DRIVING ON SLOPES only be used exceptionally when the operator Driving on slopes is very demanding for the is in detail acquainted with the terrain.

  • Page 33: Pivot Support For Ild01

    10.14 PIVOT SUPPORT FOR ILD01 Spider ILD01 cannot rotate around its vertical axis as Spider ILD02 with its skid steering, therefore it can be equipped with an additional supporting leg. The Supporting leg is mounted on the bumper on the side of the hydraulic tank and filling neck of the hydraulic tank.

  • Page 34: Maintenance And Lubrication

    Operation manual - Spider ILD01G 11 MAINTENANCE AND LUBRICATION 11.1 MAINTENANCE CHART – MOWER Machine Maintenance Plan Period according to the state of the operating hours (OH) counter Daily before Every Every Every operating 50 OH 200 OH 400 OH...

  • Page 35: Maintenance Chart - Engine

    Operation manual - Spider ILD01G 11.2 MAINTENANCE CHART - ENGINE Engine maintenance chart: Kawasaki FS541V Maintenance Period according to the operating hours counter * = Perform more often in dusty conditions After first Every Every Every Every K =Performed by authorized Kawasaki...

  • Page 36: Cleaning The Fuel Tank

    Operation manual - Spider ILD01G Breather filter 11.4 CLEANING THE FUEL TANK While using the mower impurities may settle in the fuel tank. These impurities may cause a blockage while using the mower. The fuel tank may only be emptied by siphoning the gasoline from the tank, especially if it is full.
  • Page 37 Operation manual - Spider ILD01G For Control Units S/N 96 001 xxxxx there is a possibility of neutral position adjustment by so called Teach mode allowing trimming of neutral position on Remote controller Set all proportional channels to zero position.

  • Page 38: Drive V-Belts

    Operation manual - Spider ILD01G 11.8 DRIVE V-BELTS Check the wear and tension of the V-belts and the tensioning devices. Hydraulic pump drive Located under the cutter deck inside cover A. The V-belt is tensioned automatically by a spring and a tension pulley.

  • Page 39: Final Gear Drive To Wheels

    Operation manual - Spider ILD01G 11.10 FINAL GEAR DRIVE TO WHEELS If you do not possess necessary equipment and skills, have this work performed authorized service/dealer. Remove the cover of the final gear drive. The cover is attached by bolts onto the sides. Adjust the chain tensioner C so the chain is properly tensioned.
  • Page 40 Operation manual - Spider ILD01G 11.14 FUSES The fuse box is placed in the space next to the battery. Inside the fuse box you can find fuses for 5A ..control panel 30A ..battery charging 40A ..parallel protection of the main circuit, steering servomotor When changing fuses follow the electric current value for which the fuses are designed.

  • Page 41: Mowing Blade

    Operation manual - Spider ILD01G Changing the mowing blade 11.15 MOWING BLADE Raise the mowing device to the transport Check the state of cutting blades in regular intervals. position. Stop the engine, switch off the RC and push the emergency button on the body of the mower.

  • Page 42: Changing The Wheel

    Operation manual - Spider ILD01G 11.16 CHANGING THE WHEEL • Change the wheels on a level, firm surface • Turn the wheel so that the tightening nut are accessible from the outside • Stop the engine, remove the key from the ignition •...

  • Page 43: Lubrication

    Operation manual - Spider ILD01G 11.19 LUBRICATION Use adequate amount of lubricant on parts, which are to be lubricated. Excessive lubricant tends to drop down and pollute both the machine and the environment. Insufficient amount requires frequent lubrications. Chain Spray Lubricant:...

  • Page 44: Cleaning The Machine

    Operation manual - Spider ILD01G 11.20 CLEANING THE MACHINE Cleaning the whole machine by a power washer or similar is not recommended. Water under pressure may penetrate inside electrical parts, carburettor, air filter and cause malfunction. Wipe other parts with tissue or brush.

  • Page 45: Technical Plate

    11.24 TOOLS Spider ILD01 is equipped with a basic set of tools, which allow regular maintenance and basic servicing. The tools are based under the side cover upon to the Fuel tank (see figure below). The tool roll is also equipped with a pocked for the business card of your local authorized service/dealer.

  • Page 46: Battery Maintenance

    Operation manual - Spider ILD01G 11.25 BATTERY MAINTENANCE The battery should be examined for cleanliness at regular intervals. Read the Safety page. Keep cell terminals and connectors free of dust and corrosion. Terminal corrosion may affect the performance of the battery and could present a safety hazard. Should corrosion be observed, disconnect the battery, unbolt and remove the connectors, and remove the corrosion by brushing the terminals and connectors with a dilute solution of baking soda and water (sodium bicarbonate).

  • Page 47: Troubleshooting

    Operation manual - Spider ILD01G 12 TROUBLESHOOTING Engine faults and their probable solution Fault Probable cause Solution Check the connection and signal, empty No connection with the remote battery RC Broken starter relay Test/measure/replace the starter relay Charge/change battery, check fuses and...
  • Page 48 Operation manual - Spider ILD01G Mowing unit faults Fault Probable cause Solution Clutch engages and immediately Electromagnetic clutch is Replace electromagnetic disengages (control LED turns on broken clutch Mowing unit but immediately turns off again) can't be Clutch connector is...
  • Page 49 Operation manual - Spider ILD01G Problems with the elevation Fault Probable cause Solution Slow height changes when changing One of the elevation servomotors is Check which of the servo cutting height broken motors is broken and replace Elevation module is broken...

  • Page 50: Maintenance After Season

    Operation manual - Spider ILD01G 13 MAINTENANCE AFTER SEASON When the season is over or if the machine is not going to be used for longer than 1 month, it is advisable to prepare it for storage. If fuel stays in a tank longer than 1 month without moving, it may create sticky sediment that can unfavourably affect the carburettor and the whole fuel system and cause engine malfunction.
  • Page 51 Operation manual - Spider ILD01G Summary of after season maintenance checking/change of engine oil exchange of oil filter checking/change of hydraulic oil exchange of hydraulic filter checking and clearing of engine air filters checking / replacing the spark plugs check engine valve clearance...

  • Page 52: Warranty Conditions

    Warranty service must be performed by a Distributor/Dealer or service centre authorised by Spider to sell and/or service the type of equipment involved, which will use only new or remanufactured parts or components furnished by Spider.
  • Page 53 The selling Distributor/Dealer has no authority to make any warranty, representation, condition or promise on behalf of Spider, or to modify the terms or limitations of this warranty in any way and makes no warranty on any other item unless it delivers to the purchaser a separate written certificate specifically warranting the item.

  • Page 54: Service Records

    Operation manual - Spider ILD01G 15 SERVICE RECORDS SPIDER ILD01 Warranty Inspection after 200 Operating Hours Date: ____________ Inspection description: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Defects found: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Parts changed: Part number Part description Service shop signature: Customer signature: ____________________...

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