Related Manuals for MULTIQUIP ST-2010 Series
Summary of Contents for MULTIQUIP ST-2010 Series
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Page 1: Here's How To Get Help
OPERATION AND PARTS MANUAL Submersible Pumps Model ST-2010 Series www.discount-equipment.com Revision #1 (12/15/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. -
Page 2: Table Of Contents
One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,... -
Page 3: Table Of Contents
Performance Curves ..........22 Control Box Wiring Diagram ......23-24 Motor Wiring Diagram ..........25 Explanation Of Codes In Remarks Column ....26 Suggested Spare Parts ...........27 ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 3... -
Page 4: Safety Message Alert Symbols
This submersible pump, other property, or the surrounding referenced in conjunction with Safety Message Alert Symbols. NOTE environment could be damaged if you do not follow instructions. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 5... -
Page 5: Rules For Safe Operation
ALWAYS disconnect the electrical power from the pump before performing maintenance on the pump. PAGE 6 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) - Page 6 ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■ Keep the machinery in proper running condition. ■ Fix damage to the machine immediately and always replace broken parts. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 7...
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Page 7: Dimensions
3.54 in. (90 mm.) 4.52 in. (115 mm.) 4.37 in. (111 mm.) 7.08 in. (180 mm.) ST-2010, ST-2010A, ST-2010B, ST2010CUL Figure 1. ST-2010 Series Dimensions PAGE 8 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 8: Specifications (Pump/Control Box)
- e l - e l ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 9... -
Page 9: General Information
PAGE 10 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 10: Components
(Shell 32 or equivalent) to the oil cavity. This oil protects the mechanical seal. Oil cavity should be full enough to cover seal spring. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 11... -
Page 11: Float Switches
. n i . n i . n i . n i . n i . n i . n i . n i PAGE 12 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 12: Float Switch (Piggy-Back)
Single or dual control float switches (Figure 6) can be used for the unattended operation of the submersible pump. When using the piggy-back power configuration (plug), the ST-2010 series pumps DO NOT require the use of a control box. In this configuration (piggy-back), the SW-1 (single float switch) or SW-2 (dual float switch) are required. -
Page 13: Float Switch (Control Box)
SW-1WOP float switch (2) can be used (no plug, bare wires). Figures 7, 8, and 9 show wiring layouts of the different control boxes. See pages 24 and 25 for control box wiring diagrams. Figure 7. CB3 Control Box and Dual Float Switch Application Diagram PAGE 14 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) - Page 14 — ST-2010 SERIES SUBMERSIBLE PUMPS FLOAT SWITCH (CONTROL BOX) Figure 8. CB6 Control Box and Dual Float Switch Application Diagram ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 15...
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Page 15: Operation
Figure 11. Power Cord (Wet Hands) PAGE 16 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 16: Control Box Installation
Determine the length of the float switch wires, then secure float switch wires to pump discharge hose. See Figure 5 and Table 3 to determine the pumping range. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 17... - Page 17 Each wire is color coded. The colors are WHITE, BLACK and GREEN. 6. To stop the pump from pumping, place the operation switch in the OFF position. PAGE 18 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05)
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Page 18: Clean-Up
5. Remove the pump from the water. Wipe off any mud or debris that might have attached itself to the pump. 6. Store pump in a clean dry place away from dirt and debris. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 19... -
Page 19: Maintenance
EVERY 300 HOURS. CHANGE EVERY 6 MONTHS OR AS NEEDED. DISCOLORATION OF OIL (MILKY)INDICATES A LEAKING PUMP WATER SEAL. Figure 12. Checking Hydraulic Oil PAGE 20 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 20: Troubleshooting
. r e e v i r e t . l a r e t l i O l l i . y l ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 21... -
Page 21: Performance Curves
95 GPM (360 LPM) ST-2010, ST-2010A, ST-2010B, ST-2010CUL MAX HEAD 55FT. (16.7 METERS) PUMPING CAPACITY 95 GPM (360 LPM) Figure 13. ST2010 Series Performance Curves PAGE 22 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 22: Control Box Wiring Diagram
BLACK OPERATION SWITCH CHASSIS GND. AUTO WHITE BLACK BLACK MANUAL BLACK WHITE BLACK WHITE BLACK BLACK START FLOAT SWITCH (HIGH) STOP FLOAT SWITCH (LOW) ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 23... - Page 23 ST-2010 SERIES SUBMERSIBLE PUMPS — CONTROL BOX WIRING DIAGRAM PAGE 24 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05)
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Page 24: Motor Wiring Diagram
ST2010-TCUL ELECTRIC MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD MAIN COIL BLACK (LINE) AUX. COIL WHITE (NEUTRAL) GREEN (GROUND) CAPACITOR CAPACITOR CENTRIFUGAL SWITCH ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 25... -
Page 25: Explanation Of Codes In Remarks Column
, belong to the same assembly or kit. If more than one of the same reference number is listed, the last NOTE one listed indicates newest (or latest) part available. PAGE 26 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) -
Page 26: Suggested Spare Parts
1 .... 0202010T003 ....IMPELLER Part number on this Suggested Spare Parts List may super cede/ NOTE replace the P/N shown in the text pages of this book. ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 27... -
Page 27: St-2010Tcul Pump Assembly
ST-2010TCUL — SUBMERSIBLE TRASH PUMP ASSY. ST-2010TCUL SUBMERSIBLE TRASH PUMP ASSY. PAGE 28 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) - Page 28 0202010T157 PACKING 0202010T158 BOLT 0202005T160 SLEEVE 0202005T224 PLUG 0202010T236 S-TIP 0202010T4551 CONDENSER STARTING 0202010T4552 CONDENSER RUNNING 0202010T446 AUTO-CUT (PROTECTOR) 0202010T447 CENTRIFUGAL SWITCH 0202005T531 BOLT ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 29...
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Page 29: St-2010, A, B, Cul Pump Assembly
ST-2010, A, B, CUL — SUBMERSIBLE PUMP ASSY. ST-2010, ST-2010A,ST-2010B, ST-2010CUL SUBMERSIBLE PUMP ASSY. 214-1 214-2 PAGE 30 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) - Page 30 OUTER PIPE ....... 1 ....ST-2010 ONLY 0202010A174 OUTER PIPE ....... 1 ....ST-2010A ONLY 0202010UL174 OUTER PIPE ....... 1 ....ST-2010B, ST-2010CUL ONLY ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 31...
- Page 31 ST-2010, A, B, CUL — SUBMERSIBLE PUMP ASSY. ST-2010, ST-2010A,ST-2010B, ST-2010CUL SUBMERSIBLE PUMP ASSY. 214-1 214-2 PAGE 32 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05)
- Page 32 ROPE ........... 1 ....ST-2010 ONLY 0201503A563 SPLIT PIN ........2 ....ST2010A, ST-2010B, ST-2010CUL ONLY 030208200 SPRING WASHER ....... 4 ....ST-2010B,ST2010CUL ONLY ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 33...
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Page 33: St-2010 Series Motor Assembly
ST-2010 SERIES — ELECTRIC MOTOR ASSY. ST2010TCUL ELECTRIC MOTOR ASSY. PAGE 34 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) - Page 34 A PACKING 0202010T606 MOTOR A BEARING 0202010S607 MOTOR B BEARING 0202010T608 WAVE WASHER 0202010T822 BRACKET RING 0202010T119 MOTOR ASSEMBLY ....1 ....INCLUDES ITEMS W/ ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #1 (12/15/05) — PAGE 35...
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Page 35: Terms And Conditions Of Sale - Parts
One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,...