Ytc YT-1000L Series User Manual

Ytc YT-1000L Series User Manual

Electro-pneumatic positioners
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Electro-Pneumatic Positioner
Ordering Symbols: YT-1000L
Model
Acting Type
YT-1000 L
Single Acting
S
Double Acting
D
=
The Electro-Pneumatic Positioner YT-1000L is used for operation of pneumatic linear valve actuators by means of
electrical controller or control system with an analog output signal of DC 4 to 20 mA or split Ranges.
z
There is no resonance at 5~200Hz.
z
The change of RA/DA Action is convenient, it is able to apply to single or double acting actuator.
z
It is possible to prevent the hunting with orifice to the small size actuator.
z
It is economical due to less air consumption.
It is able to control the 1/2 split range with simple operation without replacement of parts.
z
YT-1000L (Linear Type)
Explosion Proof
Lever Type
ExdmIIBT5
10
m
1
ExdmIICT5
30
c
2
ExiaIIBT6
60
i
3
Non-Explosion
100
n
4
Orifice Type
40 mm
1
~
1
70 mm
2
~
2
100 mm
None
~
3
150 mm
~
Specifications
Item.Type
Input Signal
Impedance
Supply Pressure
Stroke
Air Connection
Gauge Connection
Conduit
Explosion Proof
Protection
Ambient Temp
Linearity
Hysteresis
Sensitivity
Repeatability
Air Consumption
Flow Capacity
Material
Weight
Connection Type
Ambient Temp
PT
-20
1
S
NPT
-20
2
H
-40
L
Single
4-20mA DC
250±15 Ohm
1.4~7kgf/
(20~100psi)
10~150mm
PT (NPT) 1/4
PT (NPT) 1/8
PF 1/2 (G1/2)
Ex dm IIB T5
Ex dm IIC T5
Ex ia IIB T6
IP66
-20 ~70 (OperatingTemp.)
-20 ~60 (Explosion Temp.)
±1% F.S.
±1% F.S.
±0.2% F.S.
±0.5% F.S.
3LPM (Sup=1.4kgf/ , 20psi)
80LPM(Sup=1.4kgf/ , 20psi)
Aluminum Diecasting
2.7kg(6.1Ib)
60
~
120
~
70
~
Double
±2% F.S.
±0.5% F.S.

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Summary of Contents for Ytc YT-1000L Series

  • Page 1 Electro-Pneumatic Positioner YT-1000L (Linear Type) Ordering Symbols: YT-1000L Model Acting Type Explosion Proof Lever Type Orifice Type Connection Type Ambient Temp YT-1000 L Single Acting ExdmIIBT5 40 mm Double Acting ExdmIICT5 70 mm ExiaIIBT6 100 mm None Non-Explosion 150 mm Specifications Item.Type Single...
  • Page 2 Electro-pneumatic Positioners YT-1000L Series USER'S MANUAL Ver 1.01...
  • Page 3: Table Of Contents

    Electro-Pneumatic Positioners YT-1000L Series Table of Contents Introduction Manufacturer Warranty Product Description Main Features and Functions Operation Logic Label Description Suffix Symbol Specification Parts and Assembly Dimension YT-1000L: Explosion-Proof Type YT-1000L: Intrinsically Safe Type Installation Safety Waring Tools for Installation...
  • Page 4: Introduction

    YT-1000L Series Introduction Thank you for choosing YTC product. Each product is fully inspected after the production to offer you the highest quality. In order to fully utilize the product, we strongly recommend users to read this manual carefully and understood.
  • Page 5: Product Description

    Electro-Pneumatic Positioners YT-1000L Series Product Description Main Features and Functions It is designed for high durability and performance in high vibration environment. Durability has proven after testing of 1 million times, at least. Response time is very short and accurate.
  • Page 6: Label Description

    Indicates ambient temperature for normal operation. Supply Pressure: Indicates the range of supply pressure. Serial Number: Indicates unique serial number. Suffix Symbol YT-1000L series follows suffix symbols as follows. YT-1000L �� �� �� �� �� �� ════════════════════════════════ �� Motion Type Linear Double ════════════════════════════════...
  • Page 7: Specification

    1: For 1/2 Split Control, it can be applied by adjusting zero and span. 2: For inquiry regarding strokes under 10mm or above 150mm, please contact YTC. 3: YT-1000L has different types of explosion proof certificates. Please make sure to check explosion proof grade.
  • Page 8: Parts And Assembly

    Electro-Pneumatic Positioners YT-1000L Series Parts and Assembly - 7 -...
  • Page 9: Dimension

    Electro-Pneumatic Positioners YT-1000L Series Dimensions < Explosion-proof type YT-1000L> < Intrinsically safe type YT-1000L> - 8 -...
  • Page 10: Installation

    <Figure 2> Please refer to backside of the product for size of bolts. The standard size of bolt is M8 X 1.25P, and other bolt sizes are available. Please contact YTC sales department. <Figure 2> - 9 -...
  • Page 11 Electro-Pneumatic Positioners YT-1000L Series (3) Attach YT-1000L (with bracket) to the actuator yoke - DO NOT TIGHTEN COMPLETELY. (4) Connect YT-1000L feedback lever to the actuator clamp. The gap on the YT-1000L feedback lever is 6.5mm. The connection bar thickness should be less than 6.3mm.
  • Page 12 Electro-Pneumatic Positioners YT-1000L Series (7) If connection bar does not point at 50% point, then adjust bracket or feedback link bar position. Failure to position at 50% would lower the linearity of the positioner. <Figure 6> <Figure 6> (8) Check valve stroke.
  • Page 13: Piping Connection

    Electro-Pneumatic Positioners YT-1000L Series Piping Connection Note To avoid entering moisture, oil, or dust into the product, please carefully make selection of supply pressure compressor. It is recommended to attach air filter regulator before supply port of YT-1000. Supply Pressure Condition ①...
  • Page 14: Power Connection

    Electro-Pneumatic Positioners YT-1000L Series <Figure 11: Connection difference between action> Power Connection - Explosion-Proof Type Connection - Connection Port (1) Connection port size is PF1/2 or G1/2. (2) Make sure that the fastener bolts is tightly fastened. (3) Make sure to seal tightly on the connection port, and there is no leak.
  • Page 15: Connection - Power

    Electro-Pneumatic Positioners YT-1000L Series 3) Insert the terminal connection into terminal box and lock completely. 4) Insert washer and rubber packing, and fasten the cable gland completely. 5) Fasten the clamp, then Union Grouping and Union Cover. <Figure 14> <Figure 14>...
  • Page 16: Adjustment

    Electro-Pneumatic Positioners YT-1000L Series Adjustment Adjustment - Zero Point ① Set supply signal at 4mA or 20mA and rotate adjuster clockwise or counter-clockwise to adjust actuator's initial point. When setting initial point, the specification of valve and system must be taken account. Please refer to <Figure 17>...
  • Page 17: Adjustment - Orifice

    ② Remove the o-ring from OUT1 and OUT2 port and insert appropriate orifice. After inserting orifice, place back the o-ring. Make sure there is no substance entering into port. <Figure 21> ③ If hunting persists after inserting the orifice, please contact YTC or its appropriate agent. <Figure 21>...
  • Page 18: Troubleshooting

    (2) Check for a gap or damages between the nozzle and the flapper. If damaged, please send the product to YTC for repair. ▶ The pressure is exhausted only by A/M Switch. (1) Check if the positioner's nozzle has been blocked. Also, check if the pressure is supplied to the positioner and the pressure is being exhausted through the nozzle.
  • Page 19 ▶ Hysteresis is too low. (1) In case of double acting actuator, check if seat adjustment has been properly performed. Please contact YTC for any further inquiries regarding the seat adjustment. (2) Backlash can occur when the feedback lever and lever spring are loosen. To avoid backlashing, please adjust the lever spring.
  • Page 20 Address : #662-8 Pungmu-Dong, Gimpo-City, Kyunggi-Do, South Korea Telephone: +82-31-986-8545 Fax: +82-31-986-2683 Website: http://www.ytc.kr User Manual and other information on the documents are subjected to change without any notice. Printed Date: June, 2007 Please visit website for most updated information.

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