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Summary of Contents for Ytc TMP-3000
- Page 1 SMART POSITIONER PRODUCT MANUAL TMP-3000 VERSION 1.03...
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Page 2: Table Of Contents
2.10 Dimensions................................13 Installation ............................14 Safety ..................................14 Tools required for Installation ........................14 TMP-3000 Installation ............................14 3.3.1 TMP-3000 Installation Example ........................ 14 3.3.2 Installing ................................15 3.3.3 Warning ................................17 Pneumatic Connections ........................18 Safety ..................................18 Supply Pressure Condition .......................... - Page 3 SMART POSITIONER TMP-3000 PRODUCT MANUAL 6.4.2 Auto 2 Calibration Mode (AUTO2) ......................22 Manual Mode (MANUAL) ..........................23 Parameter Mode (PARAM) ..........................23 6.6.1 Dead-Zone (dEAdZONE)..........................24 6.6.2 PT1, PT2 Values ..............................24 6.6.3 ESR1, ESR2 Values ............................24 6.6.4 PR1, PR2 Values ...............................
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Page 4: Introduction
SMART POSITIONER TMP-3000 PRODUCT MANUAL Introduction General Information for the users Thank you very much for purchasing our products. Our products are manufactured, inspected and delivered in uniform quality with strict regulations at the factory. To use this product correctly and efficiently, please read this manual carefully before installing and using the product. -
Page 5: Product Description
Product Description General The TMP-3000 Smart Positioner not only precisely controls the valve opening according to the current signal of 4 ~ 20mA DC input from the controller or the central control room, but also performs the auto calibration by the computation action of the built-in high performance microprocessor and PD control. - Page 6 SMART POSITIONER TMP-3000 PRODUCT MANUAL it is easy to judge whether or not there is an abnormality of valve. Ingress protection of IP67. ➢ The product's enclosure is made of a material with excellent chemical resistance and ➢ moisture resistance, so it can be used stably for a long time even in a corrosive atmosphere.
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Page 7: Label Types And Contents
SMART POSITIONER TMP-3000 PRODUCT MANUAL Label types and contents Fig. L-1 : TMP-3000 Label • MODEL : The basic model name of the product is indicated. • EXPLOSION PROOF : Indicates certified explosion proof grade. • INGRESS PROTECTION : Indicates IP protection level. -
Page 8: Product Code
SMART POSITIONER TMP-3000 PRODUCT MANUAL Product Code TMP-3000 Single Acting (Single) Pneumatic Output Double Acting (Double) Explosion Protection Non-Explosion Conduit – M16*1.5P - G1/8 Pneumatic Connection 20LPM Flow Capacity 50LPM None Options Internal Position Transmitter Fail Freeze Fail Option Fail Safe... -
Page 9: Product Specification
SMART POSITIONER TMP-3000 PRODUCT MANUAL Product Specification Model TMP-3000 Acting Type Single / double Power supply 24V DC ±10% Input Signal 0~20mA / 4~20mA / 0~5V / 0~10V Power Consumption <4W Output Signal 4~20mA (DC 9~28V) Fail Option : Power / Air... -
Page 10: Certificate And Approvals
SMART POSITIONER TMP-3000 PRODUCT MANUAL Certificate and Approvals Electromagnetic Compatibility (EMC) ➢ - EMC directive 2014/30/EC from April 2016 - EC Directive for CE conformity marking Ver. 1.03... -
Page 11: Parts And Assembly (Exploded View)
SMART POSITIONER TMP-3000 PRODUCT MANUAL Parts and Assembly (Exploded View) Fig. 2-1: TMP-3000 Exploded View 1. Base Cover 6. Solenoid Valve 2. PCB Cover 7. Manifold 3. Main PCB 8. Filter 4. Potentiometer 9. Base Body 5. Feedback Shaft Ver. 1.03... -
Page 12: Exterior Parts And Description
Fig. 2-2: TMP-3000 Exterior Parts and Description (Base Cover Removed) Filter Cleaning TMP-3000 has a built-in filter that filters foreign substances from the outside. During maintenance, please observe the followings to clean the filter. All input signals to valves, actuators, and other peripherals, pneumatics, etc. must be ➢... -
Page 13: Dimensions
SMART POSITIONER TMP-3000 PRODUCT MANUAL 2.10 Dimensions Fig. 2-4: TMP-3000 Dimensions Ver. 1.03... -
Page 14: Installation
➢ TMP-3000 Installation The TMP-3000 is used for linear motion valves. It is used for the angle valve in which the actuator stem is moved up and down linearly by using the spring return type diaphragm actuator or by using the piston actuator. -
Page 15: Installing
1. Check actuator stroke (max 40mm) and screw size (M26X1.5P) on actuator. Please check if it is possible to assemble with the feedback shaft provided. The screw at the bottom of the feedback shaft is M6 with 8mm depth. Fig. 3-2: TMP-3000 Feedback Shaft Ver. 1.03... - Page 16 PRODUCT MANUAL 2. Assemble the Actuator adapter on top of the actuator. Fig. 3-3: TMP-3000 Feedback Shaft Assembly 3. Using a flat head screwdriver, tighten the M6x1.0P male thread of the actuator to the female thread of the coupling at the top end of the feedback shaft.
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Page 17: Warning
SMART POSITIONER TMP-3000 PRODUCT MANUAL 4. Insert the TMP-3000 main body into the assembled actuator adapter, rotate it in the desired direction and tighten both wrench bolts. (The head of the wrench bolt is 3mm.) Fig. 3-5: TMP-3000 Fixing the Body 3.3.3... -
Page 18: Pneumatic Connections
SMART POSITIONER TMP-3000 PRODUCT MANUAL Pneumatic Connections Safety Be careful to select pneumatic compressors and pneumatic systems so that moisture, ➢ oil, foreign substances, etc. are not mixed in the pneumatic pressure used in the positioner. Prevent the entry of moisture, oil and foreign substances by attaching a separate ➢... -
Page 19: Piping Connection Of The Positioner And Actuator
SMART POSITIONER TMP-3000 PRODUCT MANUAL Piping Connection of the Positioner and Actuator Single Acting Actuator 4.4.1 Our positioner is set to use only OUT1 port for single acting type. Therefore, when using a single acting spring return type actuator, connect the OUT1 port to the actuator's pneumatic port. -
Page 20: Power Connection
If PTM option is available, supply 9 ~ 28V DC power separately. ➢ The maximum voltage must not exceed 30V. Do not install cables near noise-generating equipment such as high-capacity ➢ transformers or motors. Terminal Connections Fig. 5-1: TMP-3000’s Terminal Ver. 1.03... -
Page 21: Auto Calibration And How To Operate
SMART POSITIONER TMP-3000 PRODUCT MANUAL Auto Calibration and How to Operate Warning This operation will move the valve and actuator so that the valve must be disconnected from the entire system before auto-calibration to ensure that the entire process is not affected. -
Page 22: Auto Calibration Mode (Auto Cal)
SMART POSITIONER TMP-3000 PRODUCT MANUAL To return to the original RUN PV mode, press the <ECS> button. Auto Calibration Mode (AUTO CAL) The auto-calibration function makes it easy to carry out the calibration. It takes about 2 ~ 3 minutes to complete Auto-Calibration, and the time required may vary depending on the size of the actuator. -
Page 23: Manual Mode (Manual)
SMART POSITIONER TMP-3000 PRODUCT MANUAL A few <ENTER> <ENTER> seconds later Press <UP> or <DOWN> button if the above is not displayed. Manual Mode (MANUAL) Manual mode is used to manually raise or lower the valve stem. In the manual mode, the... -
Page 24: Dead-Zone (Deadzone)
SMART POSITIONER TMP-3000 PRODUCT MANUAL Below are the list of features which could be set from Parameter mode. 1) Dead-Zone (dEAdZONE) 2) PT value (PT1, PT2) 3) ESR value (ESR1, ESR2) 4) PR value (PR1, PR2) 5) PERIOD TIME (PERIOd_) Dead-Zone (dEAdZONE) 6.6.1... -
Page 25: Pr1, Pr2 Values
SMART POSITIONER TMP-3000 PRODUCT MANUAL speed of finding the target value is fast and overshooting may occur. On the other hand, if the value is large, the speed of finding the target value is slowed down, but the occurrence of overshooting can be suppressed. -
Page 26: Input Signal Selection (Sel In)
SMART POSITIONER TMP-3000 PRODUCT MANUAL Input Signal Selection (SEL IN) 6.7.1 The input signal should be 0 ~ 20/4 ~ 20mA or 0 ~ 5 / 10V and the input signal must be selected after wiring according to the desired input signal. Input signal range according to input signal setting value is as follows. -
Page 27: Normal/Reverse Feedback Signal (Tr Norm / Revs)
SMART POSITIONER TMP-3000 PRODUCT MANUAL <UP>/<DOWN> <DOWN> <ENTER> <ENTER> Zero Point Adjust Set Feedback signal @ 4mA <ESC> <DOWN> <ENTER> End Point Adjust <UP>/<DOWN> <ESC> <ENTER> Feedback Signal @ 20mA Normal/Reverse Feedback Signal (TR NORM / REVS) 6.7.4... -
Page 28: Acting Adjustment (Act Ra / Da)
SMART POSITIONER TMP-3000 PRODUCT MANUAL Acting Adjustment (ACT RA / dA) 6.8.1 The operating direction of the valve can be changed to Direct Action (D / A) or Reverse Action (R / A). <ENTER> <DOWN> <ENTER> 6 sec. 4 times ... - Page 29 SMART POSITIONER TMP-3000 PRODUCT MANUAL 1) 5 point setting <ENTER> <ENTER> <ENTER> Press <UP> or <DOWN> button if the above is not displayed. <UP>/<DOWN> <UP>/<DOWN> <UP>/<DOWN> <ENTER> <ENTER> <ENTER> or <ENTER> or <ENTER> or <ENTER> ...
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Page 30: Tight Shut Open (Tshut Op)
SMART POSITIONER TMP-3000 PRODUCT MANUAL Tight Shut Open (TSHUT OP) 6.8.4 If the current input signal is higher than the specified TSHUT UP (Tight shut open) value, the regulator set pressure will be input to the actuator as it is and the valve will be fully open with the larger actuator force. -
Page 31: Custom End Setting Mode (Cst End)
SMART POSITIONER TMP-3000 PRODUCT MANUAL 6.8.7 Custom End Setting Mode (CST ENd) CST ENd is the value of analog input signal corresponding to the end point of Set Value for Split Range Control and is the percentage value of analog input signal (4 ~ 20mA, 0 ~ 20mA, 0 ~ 5V, 0 ~ 10V) which can be set by the user. -
Page 32: Info Mode (Info)
SMART POSITIONER TMP-3000 PRODUCT MANUAL INFO Mode (INFO) INFO mode provides various information of the positioner. <ENTER> <DOWN> <ENTER> 6 sec. 5 times <UP>/<DOWN> After confirming the adjustment information <ESC> Display Menu Descriptions TMP-3000 Positioner Model Name... -
Page 33: Error And Warning Code
SMART POSITIONER TMP-3000 PRODUCT MANUAL Error and Warning Code If there is something wrong with the product, you can check the error and warning code in VIEW mode. Error Code (Error code) This is displayed when the positioner cannot be controlled or malfunctions or accuracy may be improved when it occurs. -
Page 34: Lcd Operating Order
SMART POSITIONER TMP-3000 PRODUCT MANUAL LCD Operating Order Ver. 1.03... - Page 35 SMART POSITIONER TMP-3000 PRODUCT MANUAL Manufacturer: Young Tech Co.,Ltd Address : 81, Hwanggeum-ro 89 beon-gil, Yangchon-eup, Gimpo-si, Gyeonggi-do, South Korea Postal Code : 10048 Telephone : 031-986-8545 FAX : 070-4170-4927 E-mail : ytc.sales@rotork.com Website : http://www.ytc.co.kr Issued : 2018-08-28 Copyright © Young Tech Co., Ltd. All Rights Reserved.
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