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Summary of Contents for FREEWAY TA180
- Page 1 TA180 Transfer Aid Service Manual Doc No.995062 Revision of document: A Rev Date: 26.04.2021...
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Page 2: Table Of Contents
Contents 1.0 – Introduction ........................... 3 2.0 – Safety Precautions ......................... 3 3.0 – Servicing ............................4 4.0 – Tools, Equipment and Lubricants Required for Servicing .............. 5 5.0 – Decommissioning ........................... 6 6.0 – Spare Parts List ..........................7 7.0 –... -
Page 3: Introduction
This Manual will explain how to carry out interim servicing and parts replacement on the Freeway TA180 Transfer Aid safely and effectively. This document is divided into sections to help a Service Engineer find the correct information. Each section will show in a step by step fashion the correct way to disassemble and assemble the Transfer Aid. -
Page 4: Servicing
3.0 – Servicing To be completed by Approved Service Engineer Maintenance should be completed by an approved service engineer every 6 months to ensure the products required standard is maintained. The service history of the product should be documented each service. When Servicing the Transfer Aid, ensure to fill out the Service Log which is located in the back of the User Manual. -
Page 5: Tools, Equipment And Lubricants Required For Servicing
Ensure the product is able to rotate freely with ease. 4.0 – Tools, Equipment and Lubricants Required for Servicing When carrying out work on the Freeway TA180 Transfer Aid you will require the following: Tools Required 15mm Spanner 17mm Spanner 17mm Ratchet Spanner 2.5mm Allen Key... -
Page 6: Decommissioning
5.0 – Decommissioning When the Transfer Aid has completed its life cycle and can no longer perform to its intended use safely, the Transfer Aid must be decommissioned by an approved Service Engineer. The following specifies the importance of correct disposal procedure including local laws and being environmentally friendly. -
Page 7: Spare Parts List
Part Code Description 107260 Foot Tray Assembly 107908 Manual Leg Rod Assembly 107955 Finger Trap Guard Assembly 107960 Freeway TA180 Main Frame Assembly 107961 LH Leg Assembly 107962 RH Leg Assembly 107963 Knee Pad Assembly 107964 Freeway TA180 Crossbar Assembly... -
Page 8: Servicing - Removal And Replacement
Transfer Aid. The step by step process is to be followed in sequence to perform a successful service on the Product. Unless stated otherwise, all images refer to a Freeway TA180. 7.1 – Crossbar This section will instruct the correct procedure on how to remove and replace the TA180 Crossbar. Removal Step 1 –... - Page 9 Refitting / Replacement Step 3 – Refitting is a reversal of the removal process noting the following points: A) When aligning the Crossbar, ensure to align the white saddle washers correctly as shown. B) Position the Crossbar to ensure correct orientation of the Crossbar, with the Labels facing horizontally.
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Page 10: Seat Pad
7.2 – Seat Pad In this section it will explain the correct procedure on removing and refitting the Seat Pad. Removal Step 1 – Remove the Finger Trap Guard using a 2.5mm Allen Key on the two screws shown. Step 2 – Using a small Hammer and a Parallel Pin Punch, remove the small retaining pin which secures the Nut in place. - Page 11 Step 4 – In the following order the parts can be removed – Small Washer, Large Washer, Seat Pad and Large Washer. Refitting / Replacement Step 5 - Refitting is a reversal of the removal process noting the following points: A) Ensure that the step 4 is followed with the parts attached in the correct order.
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Page 12: Knee Pad
7.3 – Knee Pad In this section it will explain the correct procedure on removing and reinstalling the Knee Pad for servicing procedures or replacement. Removal Step 1 – Remove the Bolts and washers on both sides using a 6mm Allen Key. Step 2 –... -
Page 13: Foot Tray
B) When fitting the Bolt, ensure the washers are in order as shown below – Bolt, washer, nylon washer, knee pad, nylon washer. C) (Where applicable) – Align the Knee Pad holder as shown in the image in step 3. D) Apply Loctite 243 to both Bolts that secure the Knee Pad 7.4 –... -
Page 14: Front Castor
Refitting / Replacement Step 3 - Refitting is a reversal of the removal process. 7.5 – Front Castor In this section it will explain the correct procedure on removing and reinstalling the Front Castors for servicing procedures or replacement. The below instructions are relevant to both to both Front Castors. -
Page 15: Rear Castors
Refitting / Replacement Step 5- Refitting is a reversal of the removal process noting the following points: A) Ensure that the bolt is fully secured once tightened while ensuring the Castor is able to spin freely. B) Ensure the Washer is fitted on the underside of the Castor. 7.6 –... -
Page 16: Manual Leg Rods
Refitting / Replacement Step 5 - Refitting is a reversal of the removal process noting the following point: A) Ensure that the bolt is fully secured once tightened while ensuring the Castor is able to spin freely. B) Ensure the Washer is fitted on the underside of the Castor. 7.7 –... -
Page 17: Manual Leg Opener
Refitting / Replacement Step 5 - Refitting is a reversal of the removal process noting the following points. A) Ensure the Bolts are tight and that the Rods are secure, Check functionality of the Rods by using the Manual Leg Opener. Ensure the Legs fully open and close smoothly. - Page 18 Step 7 – Ensure the shoulder washer on the inner side of the leaver plate is not lost and remains inserted into the Leaver Plate. Step 8 – To remove the Leg Pivot Plate, remove the bolt fixing it in place using an 8mm Allen Key.
- Page 19 Step 10 – Remove the Leg Pivot Plate along with the White Washer underneath. Refitting / Replacement Step 11 - Refitting is a reversal of the removal process noting the following points. A) Align the Pivot Plate as shown, with the longer end facing towards the rear castors. B) Ensure the short end fits between the two circled stops on the framework.
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Page 20: Leg
D) When attaching the Leaver Plate, ensure the shoulder washer is fitted. E) All three Bolts require an adequate amount of Loctite 243 applied before fitting. 7.8 – Leg Within this section it will explain the correct procedure on removing and reinstalling the Legs for servicing procedures or replacement. - Page 21 Step 6 – Remove the Leg from the Base. Refitting / Replacement Step 7 - Refitting is a reversal of the removal process noting the following points. A) Ensure the Leg is attached the correct orientation, with the castor facing the ground. B) Apply Loctite 243 to the removed screw when refitting.
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Page 22: Frame
7.9 – Frame Within this section it will explain the correct procedure on removing and reinstalling the Legs for servicing procedures or replacement. The below information is relevant to both legs on the product. Removal Step 1 – Remove the Crossbar from the Product. (Refer to section 8.1) Step 2 –... - Page 23 While every effort has been made to ensure the accuracy of information contained in this assembly and installation manual, no liability can be accepted by Freeway for any errors or omissions. Freeway operates a policy of continuous improvement. Specifications and other data are subject to change without notice.
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