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Agrimate AM-RTD-5D User Manual

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AGRIMATE ROTARY TILLER
AM-RTD-5D
ROTARY WEEDER / POWER WEEDER / CULTIVATOR
DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE
SUBJECT TO CHANGE WITHOUT NOTICE
BEFORE OPERATING THIS MACHINE,
PLEASE READ THESE INSTRUCTIONS CAREFULLY

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Summary of Contents for Agrimate AM-RTD-5D

  • Page 1 AGRIMATE ROTARY TILLER AM-RTD-5D ROTARY WEEDER / POWER WEEDER / CULTIVATOR DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE BEFORE OPERATING THIS MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY...
  • Page 2 FORWARD Thank you for choosing our Rotary Tiller / Rotary Weeder / Power Weeder / Cultivator. • This manual contains about operation and maintenance of 1000N Rotary Tiller / Rotary Weeder / Power Weeder / Cultivator. • All contents in this manual are based on the latest information when the manual is printed. •...

  • Page 3: Table Of Contents

    CONTENTS 1. Safety Information and Warning 2. Profile of Rotary Tiller / Rotary Weeder / Power Weeder / Cultivator 1. Specification 2. General Chart 3. Applicable Scope 1. Tilling 2. Ditching 4. Operation and Use of Rotary Tiller / Rotary Weeder / Power Weeder / Cultivator 1.
  • Page 4 2). Do not add fuel when engine is working or hot. 3). Carefully add oil outdoor. Don’t allow to add oil indoor. 4). Wrest on fuel tank cap, and clean out spilling fuel. e). When engine is working, do not do any adjustment which are not allowed. f).

  • Page 5: Specification

    TECHNICAL SPECIFICATION ENGINE SPECIFICATIONS Engine Model AM 173F Type Single Cylinder, Vertical, Diesel Engine-4S, Air Cooled Starting Recoil Start Fuel Diesel Engine Oil / Capacity SAE-20W-40 / 750ML Capacity of Fuel tank 2.5L Valve Bore/Stroke 73×59mm Displacement 245CC Rated Power 5HP@3600rpm Max.

  • Page 6: General Chart

    General chart 1. Resistance rod 2. Gear box 3. Tow bar 4. Dust fender 5. Wheel 6. Walking case 7. Engine 8. Handle bar...

  • Page 7: Applicable Scope

    APPLICABLE SCOPE 1. Tilling Can be used for mountainous area, hill, paddy field, orchard, garden, vegetable field, shed and so on. Assemble blades on both side of tilling system, and use pin to fixed blades, then can do tilling work. 2.Ditching Take off resistance rod, can assemble ditching blade, and then can do ditching work.
  • Page 8 2.1 Adjustment of clutch cable. (Drawing 2 and Drawing 3) Throttle cable Flameout cable Clutch arm Reverse cable Reverse cable Reverse clutch fork Drawing 3 1. Loose locked nut. 2. Deasil turn bolt into shortest. 3. Put cable head into clutch cable seat of transmission box, and make sure that cable head is in the big hole.

  • Page 9: Operation

    Drawing 7 Control panel Drawing 4 2.Operation 1. Check and add oil 1.1 Check if connections of every where if they are loosen, and fixed upon the moment need. Name Moment (N.m) Flange and gasoline engine 20-25 Flange and transmission box 35-40 Transmission reverse axle locked bolt 26-40...
  • Page 10 1.2 Check if all rod (Oil, clutch, reverse, gear shift) are flexible, and adjust them well. 1.3 Turn gear shift rod into natural. 1.4 Add oil 1. Add SAE10W-40 into crank case of engine, drawing 8. 2. Add Nr.20 oil into transmission box. Put tiller horizontal, take off oil ruler. And add oil through transmission box filling hole.
  • Page 11 3. Operate ! NOTE: Tiller should be break-in before using, according to introduction of SECTION N Drawing 5 Drawing 6 3.1 Using of flameout switch Flameout switch Lock clip Clutch rod Drawing A Start place Drawing B Stop place 3.1.1 Start: Turn flameout switch to the place as drawing A, and use lock clip to block switch. And start engine according to SECTION FOUR/◆3/1.
  • Page 12 3.2.3 Slowly release clutch rod, then clutch will engage, and tiller can work at slow speed. 3.2.4 Turn accelerograph to bigger, then tiller can work on slow gear at 5km/h. 3.3 Fast gear 3.3.1 Left hand hold on clutch rod, and meanwhile press down flameout switch to disengage clutch.
  • Page 13 5. Using notice !NOTE: • When working on tiller, take care if any strange noise. If strange noise, stop engine to check. • When tiller is cool, don’t add heavy load. Especially new machine and machine which is after big repaired. •...
  • Page 14 Run engine for 5mins to warm up NOTICE • The muffler becomes very hot during and immediately after operation. Don't touch it. • The air filter will inhale the air around itself when the engine works. Don't let the hands, body and clothes approach the air filter to avoid injury.
  • Page 15 XI. Safety Instructions: Do's... • Do visual check before starting, every time • Keep Agricultural Mini-tiller Clean • Do use recommended Fuel and Lubricants Only • Do Check Fuel Level • Do CheckAir Intake Filter oil level • Do Check Engine Oil and Gear Oil levels •...
  • Page 16 • Don't make any alterations in Design, Operations and Functioning of Functioning of Agricultural Mini-tiller other than Company's recommendation. 1.3 Slightly turn oil control rod to right. (1) Oil control rod. 1.4 Turn flameout switch to the place as drawing show, and use locked clip to fix flameout switch. 1.5 Slightly pull recoil starter grip until feel resistance, and then put it fast.
  • Page 17 !NOTE: Don’t suddenly release starter grip let it bounce back, it may broken engine. Need slowly put the grip back. 1.6 After preheating the engine, gradually move choke to OPENposition. 1 CHOKE LEVER 1.7 Adjust rotary speed of engine through the throttle switch (or throttle handle) 2.

  • Page 18: Maintenance

    MAINTENANCE 1. Maintenance of engine Do periodic maintenance to keep tiller in good working condition. Please follow the schedule below. ! WARNING: Stop engine before doing any maintenance. If the engine must run, keep the place well aeration. The exhaust contains CO. ! NOTICE: Use original spare parts or other qualified substitute.
  • Page 19 ! NOTICE: (1) Check more frequently when tiller works in heavy dust circumstance. (2) If users neither have special tools nor know mechanical knowledge well, these maintenance should be done by dealers. 1. Change oil Drain out oil when engine is warm. Screw down drain bolt and loosen oilfiller cap.

  • Page 20: Maintenance Of Tiller

    2. Maintenance of tiller Keeping the tiller in good condition will prolong the tiller's life, and help it Arrive optimum performance whenever you wish to till you garden. To help you properly care for the rototiller, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
  • Page 21 3. Maintenance sheet Regularly service period Every Every 3 Every half Every year Every time month or months or year or 100 or 300 Use the time come first 20 hours 50 hours hours hours Check ∨ Drive belt tension Change ∨...
  • Page 22 4. Engine long time storage Refer to the engine manual for information on engine maintenance The engine manual provides detailed information and a maintenance schedule for performing the following tasks: 5.1.1. Check oil level before each time’s use or after every 8 hours of operation. 5.1.2.

  • Page 23: Adjusting

    9. Store the unit in an area away from human activity. 10. If there is any possibility of unauthorized use or tampering, remove the spark plug and store it in a safe place before storing the rototiller unit away. Be sure to plug the spark plug hole Io prevent foreign material from entering.
  • Page 24 1. Umbrella gear adjusting If sure that umbrella gear has big strange noise, immediately adjust as following. Umbrella gear clearance in transmission box. (Drawing 8) 1.1.1 When vice gear side clearance Δ<0.05, should add steel gasket between transmission box and walking case. 1.1.2 When vice gear side clearance Δ>0.3, should add adjusting gasket between bearing and gear II, to make sure clearance between 0.5-.010.
  • Page 25 2. Reverse gear and cable adjusting When find tiller can’t reverse very well, then need adjust reverse cable according SECTION THREE. !NOTE: 2.1. Hold and loose reverse handle two or three times, if find tiller still can’t reverse very well. Adjust the reverse cable.

  • Page 26: Troubleshooting

    TROUBLESHOOTING 1. Engine can’t start and solution When engine can’t start: Check if engine switch is ON? Check if enough oil? Check if fuel valve is ON? Check if enough fuel in fuel tank? Check if fuel arrive carburetor? ! WARNING: If fuel leak out, clean them complete. And the check spark plug or engine. Leak out fuel will cause fire.
  • Page 27 3. Transmission box has problem Problem Reason Solution Assemble main shaft Each gears not Screw and round but at the back of main well, and tight the right shaft is loosen. bolt at back. Block worn out Change Driving umbrella gear loosen Tight bolt and nut Can’t turn to needed forward...
  • Page 28 Gear shift axle O-ring invalid Change leak oil Bolt loosen Tight Flange connection leak oil Steel gasket broken Change 4. Walking case has problem Problem Reason Solution Change or assemble Gear has big noise Gears worn out or not assemble well again Gears block Not assemble well...
  • Page 29 5. Other problem Problem Reason Solution Blades broken Hit stone or something hard Change Cable broken Worn out Change EASILY-DAMAGED PARTS Number Name Assy. o-ring 10×2.65 Gear box assy. o-ring 11.2×2.65 Gear box assy. o-ring 18×1.8 Gear box assy. Clutch cable Handle frame assy.
  • Page 30 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D SHIFT GEARS DIAGRAM-A...
  • Page 31 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D SHIFT GEARS PARTS-A Part No Description Part No Description AM-RTD-TA-1 Clipφ2 AM-RTD-TA-33 Double gear,countershaft AM-RTD-TA-2 Sheath,Shift Rod AM-RTD-TA-34 KeyA6×6×20 AM-RTD-TA-3 Pin6×40,Shift Rod AM-RTD-TA-35 Countershaft AM-RTD-TA-4 Shift Axes AM-RTD-TA-36 Bearing 6007 AM-RTD-TA-5 Shift fork...
  • Page 32 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D TRANSMISSION CASE DIAGRAM & PARTS-B Part No. Description Part No. Description AM-RTD-TB-1 Splitpin2.5×22 AM-RTD-TB-11 Umbrella gear axes AM-RTD-TB-2 Nut M12 AM-RTD-TB-12 Bearing 6206 AM-RTD-TB-3 Spring Washer12 AM-RTD-TB-13 Cover,output axes AM-RTD-TB-4 Driven umbrella gear...
  • Page 33 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D ROTARY TILLER DIAGRAM & PARTS-C Part No. Description Part No. Description AM-RTD-TC-1 Main tube AM-RTD-TC-7 Counter tube AM-RTD-TC-2 Blade (R) AM-RTD-TC-8 Bolt M10×35 AM-RTD-TC-3 Blade (L) AM-RTD-TC-9 Spring Washer10 AM-RTD-TC-4 Bolt M8×35 AM-RTD-TC-10...
  • Page 34 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D LAMBDOIDAL WHEEL DIAGRAM & PARTS-D Part No. Description AM-RTD-TD-1 Nut M10 AM-RTD-TD-2 Wheel axle AM-RTD-TD-3 Spring Washer10 AM-RTD-TD-4 Washer10 AM-RTD-TD-5 Spoke (R) AM-RTD-TD-6 Inner tube AM-RTD-TD-7 Outer rubber tyer3.50-6 AM-RTD-TD-8 Spoke (L) AM-RTD-TD-9...
  • Page 35 TRANSMISSION DIAGRAM & SPARE PARTS OF AM-RTD-5D JOINT DIAGRAM & PARTS-E Part No. Description Part No. Description AM-RTD-TE-1 Gasoline Engine AM-RTD-TE-21 Nut M6 AM-RTD-TE-2 Dry land blade comp(R) AM-RTD-TE-22 Spring Washer6 AM-RTD-TE-3 Bolt M8×40 AM-RTD-TE-23 Washer6 AM-RTD-TE-4 Flange gasket AM-RTD-TE-24 Dust cover (L)
  • Page 36 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 1. CRANKCASE ASSEMBLY-A...
  • Page 37 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 1. CRANKCASE ASSEMBLY-A Part No. Description Part No. Description AM-RTD-EA-27 Bolt M6*12 AM-RTD-EA-1 Drain Plug Cylinder Head AM-RTD-EA-2 Oil Plug Seal Assy AM-RTD-EA-28 Stud/M8*79 Cylinder Head AM-RTD-EA-3 Oil Seal Sg30*45*8 AM-RTD-EA-29 Stud/M8*88 Cylinder Block.
  • Page 38 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 2. CYLINDER HEAD ASSEMBLY-B Part No. Description Part No. Description AM-RTD-EB-14 Spring Retainer AM-RTD-EB-1 Air Intake Gasket AM-RTD-EB-2 AM-RTD-EB-15 Rock Arm Assy AM-RTD-EB-5 AM-RTD-EB-16 Cotter Cylinder Head AM-RTD-EB-6 AM-RTD-EB-17 Valve Adjusting Plate AM-RTD-EB-10...
  • Page 39 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 3. CYLINDER HEAD COVER ASSEMBLY-C Part No. Description AM-RTD-EC-1 Bolt M6*55 AM-RTD-EC-2 Bonner Gasket AM-RTD-EC-3 Bonnet Assy 4. PISTON ROD ASSEMBLY-D Part No. Description AM-RTD-ED-1 Ring Set AM-RTD-ED-2 Piston AM-RTD-ED-3 Piston Pin AM-RTD-ED-4...
  • Page 40 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 5. CRANKSHAFT FLYWHEEL ASSEMBLY-F Part No. Description Part No. Description AM-RTD-EF-1 Ball Bearing 6202/P5 AM-RTD-EF-12 Key 5×12 AM-RTD-EF-2 Balancer Shaft AM-RTD-EF-13 Drive Gear Of Balance Shsft AM-RTD-EF-3 Key 5×7 AM-RTD-EF-14 Flywheel Ring Geat...
  • Page 41 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 6. CAMSHAFT ASSEMBLY-G Part No. Description AM-RTD-EG-1 Valve Rod Assy AM-RTD-EG-2 Valve Tappet AM-RTD-EG-3 Camshaft Timing Gear AM-RTD-EG-4 Key 5*14 AM-RTD-EG-5 Camshaft AM-RTD-EG-5-1 Camshaft 7. WIND SHIELD ASSEMBLY-H Part No. Description AM-RTD-EH-1 Shock Absorber Seat...
  • Page 42 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 8. MUFFLER ASSEMBLY-J Part No. Description AM-RTD-EJ-1 Silencer Assy AM-RTD-EJ-2 Nut 8 AM-RTD-EJ-3 Spring Washer 6 AM-RTD-EJ-4 Washer 8 AM-RTD-EJ-5 Bolt M6*14 9. STARTER MOTOR ASSEMBLY-K Part No. Description AM-RTD-EK-1 Fly Wheel Alternator...
  • Page 43 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 11. FUEL SYSTEM-M Part No. Description AM-RTD-EM-1 Bolt M8×45 AM-RTD-EM-2 Upper Stay Bolt AM-RTD-EM-3 Washer 8 AM-RTD-EM-4 Upper Stay AM-RTD-EM-5 Fuel Tank Damper AM-RTD-EM-6 Fuel Return Pipe Assy AM-RTD-EM-8 Fuel Tank Plug Seat...
  • Page 44 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 13. CONTROL AND MANIPULATION COMBINATION-P Part No. Description AM-RTD-EP-1 Tappet 25.5 AM-RTD-EP-2 Lever Fork AM-RTD-EP-3 Oil Seal 8×14×4 AM-RTD-EP-4 Lever Washer AM-RTD-EP-5 Return Spring AM-RTD-EP-6 Governor Spring AM-RTD-EP-7 Fine Spring AM-RTD-EP-8 Control Lever Assy.
  • Page 45 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 14. INTAKE SYSTEM PURE POWER-Q Part No. Description Part No. Description AM-RTD-EQ-1 Intake Pipe AM-RTD-EQ-8 Element Shock Absorber AM-RTD-EQ-2 Nut M6×12 AM-RTD-EQ-9 Shock Absorber Washer 1 AM-RTD-EQ-3 Air Cleaner Gasket AM-RTD-EQ-10 Case Ring...
  • Page 46 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D 15. INJECTOR PARTS-S Part No. Description AM-RTD-ES-1 Fuel Iniection Vaive Block AM-RTD-ES-2 Washer AM-RTD-ES-3 Volt-Adjustment Spring AM-RTD-ES-4 Mandril AM-RTD-ES-5 Intermediate Block AM-RTD-ES-6 Locating Pin AM-RTD-ES-7 Nozzle 16. FUEL PUMP PARTS-T Part No. Description Part No.
  • Page 47 ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D Part No. Description Part No. Description AM-RTD-ET-9 Plunger AM-RTD-ET-14 Steel Clip AM-RTD-ET-10 Washer AM-RTD-ET-15 Pin3x8 AM-RTD-ET-11 Pin2x6 AM-RTD-ET-16 Support AM-RTD-ET-12 Fip Connecting Plate AM-RTD-ET-17 Spring AM-RTD-ET-13 Fuel Limiting Sheath AM-RTD-ET-18 Spring Holder Weldmenl Assy...
  • Page 48 INSPECTION & MAINTENANCE For safety use, make sure the machine is cleaned every three-months. Before working, make sure to inspect the filter and the nozzle,and ensure there is no impurity. After working, make sure there is no water in the pump and the hose. If the machine needs to be repaired in the guarantee period, please return the machine to the shop.
  • Page 49 Warranty Card CUSTOMER COPY Date Date of Delivery Purchaser’s Name & Address Dealer’s Office Seal Product Name AGRIMATE ROTARY TILLER /ROTARY WEEDER / AM-RTD-5D POWER WEEDER / CULTIVATOR Dealer Sign Product Serial No. Customer Sign. Invoice / DN No. I/We accept the terms and conditions of Warranty as in the Warranty Card.
  • Page 50 1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective material / poor workmanship, parts will be replaced and there will be no value re-imbursement.
  • Page 51 ISO 9001-2015 CERTIFIED COMPANY FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier) Model AM-RTD-5D AGRIMATE ROTARY TILLER /ROTARY WEEDER / POWER WEEDER / CULTIVATOR PDI Date Service No. Purchase bill no. Date Dealer’s Office Seal & Signature Serial Number Customer Signature.........
  • Page 52 Small Maintenance. Big Savings. Small Maintenance. Big Savings. Small Maintenance. Big Savings.
  • Page 53 Do’s Don’ts • Always read the instruction manual supplied along with the equipments and understand the correct installation and operating procedures before attempting to use the equipments. • It is important to use the personal protection equipments such as head helmet with visor, ear defenders, goggles, safety gloves, cut resistant shoes, trousers and jackets while operating potentially dangerous machines.
  • Page 54 Agrimate Army For Pest Control ANY WHERE - ANY TIME - ANY CROP RATNAGIRI IMPEX PVT., LTD., Annapurna House, #1 / 1G, 7th Cross, New Guddadahalli Mysore Road, Bangalore - 560 026 Customer Care: 1800-425-3036 Email: info@ratnagiriimpex.com www.ratnagiriimpex.com AN ISO 9001:2015 CERTIFIED COMPANY...

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