CodeLock CL5000 Installation Instructions Manual page 5

CL5010 INSTALLATION
14 Connect the cables, storing any excess cable within the door.
Then install the batteries.
15 Fit the back plate over the fixing plate using the 4 socket head
screws.
16
Fit the cylinder cover and outside handle to the front plate.
17 Fit the inside handle to the back plate.
18 The inside handle will now retract the latchbolt. The outside
handle will turn freely without retracting the latch. Enter the factory
Master Code #1234. The Blue LED will flash and the outside
handle will now retract the latch.
19 FITTING THE STRIKE PLATE
Position the strike plate on the door frame so that the aperture
lines up with the flat of the latchbolt, and NOT the plunger. Mark
the positions of the fixing screws and draw around the aperture
of the strike plate. Chisel out the aperture to 15mm ( / ") deep to
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receive the latchbolt. Fix the strike plate to the surface of the frame
using only the top fixing screw. Gently close the door and check
that the latchbolt enters the aperture easily, and is held without too
much 'play'. When satisfied, draw around the outline of the strike
plate, remove it and cut a rebate to enable the strike plate to lie
flush with the surface. Re-fix the strike plate using both screws.
N.B. The plunger beside the latchbolt deadlocks it to protect
against manipulation or 'shimming'. The strike plate must be
accurately installed so that the plunger CANNOT enter the aperture
when the door is closed, even when it is slammed shut.
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CL5010BB INSTALLATION
1 Lightly mark a height line on the edge and both faces
of the door and on the door jamb, to indicate the top
of the lock when fitted. Crease the template along
one of the dotted lines (60mm (2 / ") or 70mm (2 / ")
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latch) and tape it to the door with the top in line with
the height line. Mark the holes to be drilled. Mark the
centre line of latch on to the door edge.
Apply the template to the other side of the door
precisely against the height line and the centre line of
latch mark. Mark the holes to be drilled again. (See
diagram A, page 6).
2
Keeping the drill level and straight, drill a 25mm
(1") hole in the centre of the door edge to accept the
latch.
3 Keeping the drill level and straight, drill the holes
in the door face. Drill from both sides of the door to
increase accuracy and to avoid damage to the other
side when a drill goes right through.
4 Put the latch into the hole and, holding it square to
the door edge, draw around the faceplate. Starting
with the top and bottom cuts, chisel a rebate to
allow the latch face to flush with the door edge. (See
diagram B, page 6).
5 Fix the latch with the wood screws, with the bevel
towards the door frame.
6 Fit the latch support post on the inside of the front
plate, in hole A for a right hand hung door and hole
B for a left hand hung door. (See diagram C, page 6).
7
The 5010BB is supplied with four AAA cells already fitted to both
sides for your convenience. For future replacement the six screws
on the reverse of each keypad can be removed to gain access to
the battery pack for replacement. Remove the four transit screws
from the installation plates. The plates can now be fitted to the
back of both keypads using the six fixing screws provided.
8
Fit the self-adhesive gaskets to the front and back plates.
The gaskets provide friction against the door so that it is not
necessary to over-tighten the fixing bolts to provide stability.
9
The 5010BB is supplied with different length bolts to suit various
door thicknesses. The 20mm ( / ") bolts will suit doors between
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35-45mm (1 3 / " - 1 3 / ") and the 40mm (1 9 / ") bolts for doors
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45-60mm (1 / ") - 2 / ").
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10 The lock is supplied with a choice of spindle lengths to use
depending on the thickness of the door. The 26mm (1") spindles
will suit doors with a thickness of 38-48mm (1 / " - 1 / "). The
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30mm (1 / ") spindles will suit doors with a thickness of 45-
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56mm (1 3 / " - 2 3 / "). The 34mm (1 3 / ") spindles will suit doors
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with a thickness of 55-60mm (2 / " - 2 / ").
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11 Apply the front plate over the spindle and the same with the back
keypad. Then screw the fixing bolts through the installation plate
to the front plate.
12
Fit the cylinder cover and lever handle to both keypads.
13
Enter the factory Master Code #1234 to test the lock on both
sides of the door. The Blue LED will flash and the handle will
now retract the latch. Each unit is standalone and will need to be
programmed individually.
14 FITTING THE STRIKE PLATE
See CL5010 Installation, step 19.
CL5010PK INSTALLATION
1
The position of the CL5010 front unit on the door is determined
by the position of the panic device.
2
Mark the position of the spindle hole for the panic device on
both sides of the door.
3
Place the gasket against the door with the 20mm ( 6 / ") hole
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centred over the mark for spindle hole. Using the gasket as a
template mark the 3 x 8mm ( / ") holes for the through fixing
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bolts. Repeat on the other side of the door.
4
Drill the 2 x 25mm (1") holes and the 3 x 8mm ( / ") holes,
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drilling from both sides to avoid splintering out the face of the
door. Attach the seal and insert the spindle in the back of the
keypad. Offer the lock up to the door and feed the power cable
through the door and connect the battery pack on the inside.
5
Countersink the bottom fixing hole as necessary so that the
fixing bolt lies flush with the door face, underneath the panic
device. Now fit the two top fixing bolts. Using the wood screw
provided, fit the battery pack on the inside of the door.
6
Fit the lever handle to the CL5010 front unit and tighten the
socket head screw in the handle. Enter the code of the CL5010
front unit and check that the lever will turn fully.
7 Install the panic device and make sure that the Codelocks front
unit will fully retract the latch or bolts.
Please note: The spindle may need to be cut to suit the door
thickness and engagement with both the Codelock and panic
device.
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