Comau Robotics Product Instruction PREFACE PREFACE – Symbols used in the manual – Reference documents – Modification history. Symbols used in the manual The symbols for WARNING, CAUTION and NOTES are indicated below together with their significance. This symbol indicates operating procedures, technical information and precautions that if ignored and/or are not performed correctly could cause injuries.
Comau Robotics Product Instruction PREFACE Reference documents This document refers to RoboShop software tool for C5G/R1C Control Unit. In addition to the current manual, the complete manuals set for C5G/R1C consists of: Comau Control Unit – Technical Specifications – Transport and installation –...
Comau Robotics Product Instruction PREFACE Modification history – In the 02/0218 manual version, the following considerable changes have been made, compared to 01/1017 previous version: • updated par. 2.3 Requirements on page 20 • description improved for par. 2.5 How to get a full licence for RoboShop on page 23 •...
CE marking of the system are the responsibility of the Integrator. – COMAU declines any and all responsibility for accidents caused by incorrect or improper use of the Robotic system (Robot and Control Unit), by tampering with circuits, components, software and with the use of spare parts that are not included in the spare parts list.
Comau Robotics Product Instruction GENERAL SAFETY REQUIREMENTS 1.2 Safety requirements 1.2.1 Purpose These safety requirements are aimed to define a series of behaviours and obligations to be observed when performing the activities listed in the paragraph Applicability. 1.2.2 Definitions Robotic system (Robot and Control Unit) The Robotic system is defined as the operating installation composed of: Robot, Control Unit, Teach Pendant and other possible options.
Comau Robotics Product Instruction GENERAL SAFETY REQUIREMENTS Decommissioning and Dismantling Decommissioning is defined as the activity that involve the mechanical and electrical removal of the Robot and Control System from a production unit or from an environment in which it was under study.
Comau Robotics Product Instruction GENERAL SAFETY REQUIREMENTS 1.2.4 Operating modes Installation and Start-up – The startup is only possible when the Robot and Control System has been correctly and completely installed. – The system installation and startup is exclusively the task of the authorised personnel.
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– To load or update the system software (for example after boards replacing), use only the original software handed over by COMAU. Scrupulously follow the system software loading procedure described in the Instruction Handbooks supplied with the specific product. After loading, always make some Robot motion tests at low speed remaining outside the protected area.
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Comau Robotics Product Instruction GENERAL SAFETY REQUIREMENTS Functioning in Programming mode – The Robot is only to be programmed by the authorised personnel. – Before starting to program, the operator must check the Robotic system (Robot and Control Unit) to make sure that there are no potentially dangerous irregular conditions, and that there is nobody inside the protected area.
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Comau Robotics Product Instruction GENERAL SAFETY REQUIREMENTS – The operator can activate automatic operation only after having checked: • that the Robot and Control System is not in maintenance or repair status; • that the protection barriers are correctly positioned;...
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– During the software loading phases (for example after replacement of electronic boards) use only the original software handed over by COMAU. Scrupulously follow the system software loading procedure described in the specific Instruction Handbooks; after loading, always run a test cycle, remaining outside the protected area.
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– Before starting the dismantling operations (disassembly, demolition and disposal) of the Robot and Control System components, contact COMAU or one of its branch offices, that will indicate, according to the type of Robot and Control Unit, the operating methods in accordance with safety and environmental protection principles.
Comau Robotics Product Instruction GENERAL DESCRIPTION GENERAL DESCRIPTION 2.1 Introduction The current manual gives detailed information about RoboShop program which is the Interface on Personal Computer towards C5GPlus/R1C Control Units. Starting from the current 2.0.0 version, RoboShop is a multicontrol tool, which means that more than one Control Units can be connected at the same time in a RoboShop session.
Comau Robotics Product Instruction GENERAL DESCRIPTION 2.2 Basic functions RoboShop program provides a Graphical User Interface including dedicated environments for using the following functionalities: – connecting/disconnecting to C5GPlus/R1C Control Units, at reachable IP addresses according to the current physical connection and without any limitations on the ports (full open ports) –...
Comau Robotics Product Instruction GENERAL DESCRIPTION 2.3 Requirements – Minimum requirements – Suggested requirements. 2.3.1 Minimum requirements The following requirements should be complied for RoboShop program installation on a PC: – Windows PC (not a virtual machine), compatible with all Windows Desktop OS 64 bit currently supported by Microsoft –...
Comau Robotics Product Instruction GENERAL DESCRIPTION 2.4 Install and activate CAUTION Before installing Roboshop program, it is strongly suggested to uninstall VirtualBox application (if any in the system) and restart the PC. This prevents any possible arising problems between VirtualBox versions.
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Comau Robotics Product Instruction GENERAL DESCRIPTION A progress bar shows the operation completion status. Restart the system at the end. To activate RoboShop, simply click the icon from either the Start Menu or the PC Desktop.
Act as follows: from RoboShop select Settings functionality. An alphanumeric string is provided in the Unique Identifier field, belonging to the Registration area. Click Request license key which opens an email to send such a string to COMAU Customer Service (service.robotics@comau.com).
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GENERAL DESCRIPTION Note that the email is already filled in. Nothing to be added. Send the email. COMAU will return a licence key to be copied to the suitable field (as shown in the below figure). Click Register key A message is displayed, at the end of the operation, stating that the registration has been successfully completed.
Comau Robotics Product Instruction GENERAL DESCRIPTION 2.6 Introduction to the User Interface RoboShop User Interface includes the following areas, each one allowing to access information and commands related to the System: – Viewing Areas – Environments – Multicontrol Panel –...
Comau Robotics Product Instruction VIEWING AREAS VIEWING AREAS 3.1 Basic information This area can be considered as the RoboShop program main area: the majority of information exchanged with the connected and/or selected Control Units in the Nodes Panel is here displayed.
Comau Robotics Product Instruction VIEWING AREAS 3.2 Opening and closing the Environments – Opening – Closing 3.2.1 Opening To open an Environment, click its corresponding key. In the example shown in the figure below, there are 5 open environments (Logger, Cause&Remedy, Terminal,...
Comau Robotics Product Instruction ENVIRONMENTS ENVIRONMENTS 4.1 Introduction This area includes keys which allow displaying the wished Environments. Note that some Environments are even available when disconnected from the Control Unit: their keys are active (displayed in white) even when offline.
Comau Robotics Product Instruction ENVIRONMENTS 4.2 Logger – Description – Contextual keys. 4.2.1 Description This environment allows viewing, in the form of a list, the system Log files content. Each time this key is clicked, RoboShop opens a new session of the Logger environment, related to the currently selected and connected Control Unit.
Comau Robotics Product Instruction ENVIRONMENTS wished list, by means of the related contextual key (par. 4.2.2 Contextual keys on page – to view whichever Log file, open the File System window, choose the wished Log file, in the suitable device (Control Unit or PC) and folder, then open it by double clicking on its name.
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Comau Robotics Product Instruction ENVIRONMENTS System Log – Opens the system Log (system events) and displays it in the currently selected Logger window. – File Operation Opens the file operations Log and displays it in the currently selected Logger window.
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Comau Robotics Product Instruction ENVIRONMENTS • Count - allows matching or excluding elements, by specifying a range of elements or a list of elements separated by commas, based on their count number. • Error Code - allows matching or excluding elements, by choosing a range of elements or a list of elements separated by commas, based upon their error code.
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Comau Robotics Product Instruction ENVIRONMENTS Toggle Log Colors – Each click deactivates/activates the Log messages background color (as shown in the figures below).
Comau Robotics Product Instruction ENVIRONMENTS 4.3 Cause&Remedy – Description – Contextual keys. 4.3.1 Description This environment allows to get information about the cause of a specified error an its corresponding remedy, if any. The user must insert the error number in Error No field and either press Enter key or click the find symbol.
Comment field and then click Save Comment key to confirm. Note that, in case of error marked as a SYSTEM ERROR, Cause and Remedy are not displayed. Please contact COMAU Customer Service in such a situation. 4.3.2 Contextual keys None.
Comau Robotics Product Instruction ENVIRONMENTS 4.4 Editor – Description – Contextual keys. 4.4.1 Description This environment allows editing any files in Unicode or ASCII codes. More in detail, it allows creating, viewing, modifying and saving the majority of the existing files on a Control Unit, meaning .PDL, .COD, .LSV, .VAR, .C5G, .XML and their backup copies...
Comau Robotics Product Instruction ENVIRONMENTS The standard attributes (called Properties) associated to the file, are also displayed: – revision – title – version – file creation date – author – host hwere the file has been created. When opening a binary file (.COD, .VAR or .C5G), it is converted to a readable format for the user, which means in either Unicode or ASCII code.
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Comau Robotics Product Instruction ENVIRONMENTS Allows copying, pasting and cutting parts of the text – Find - Replace Allows finding, in the file, the text specified by the user and, if wished, replacing it with another text. The two keys opens the Find or Replace window to perform the wished command.
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Comau Robotics Product Instruction ENVIRONMENTS Bookmarks – allow operating with bookmarks which help to quicker move inside the being edited file; they are mainly useful with big files. The available keys, according to the figure above, are as follows: Toggle bookmark sets the bookmark at the current position •...
Comau Robotics Product Instruction ENVIRONMENTS 4.5 Terminal – Description – Contextual keys. 4.5.1 Description It represents the direct Interface with the currently selected Control Unit. It allows to issue all the available System Commands, i.e. configuration, information display, instructions immediate execution, files handling, editing, execution memory handling, programs handling, settings, etc.
Comau Robotics Product Instruction ENVIRONMENTS It is needed to be connected to the selected Control Unit (par. 5.2.3 Connect on page 68), to be able to open its Terminal window, by clicking the Terminal key. If another PC is already connected to the same Control Unit, opening this environment cannot be allowed and an informational message is displayed on the screen.
Comau Robotics Product Instruction ENVIRONMENTS 4.6 3D Visualization – Description – Contextual keys. 4.6.1 Description This key opens the Visualizzazione 3D environment. The home screen can be modified by using the mouse, as follows: – pressing the mouse wheel - keeping the wheel pressed and moving the mouse at the same time, moves the scene (floor, robot and all objects) in any directions –...
Comau Robotics Product Instruction ENVIRONMENTS The following settings can be modified: Show Ground (visible/invisible floor) - select the checkbox to make the floor visible – – Ground Color (floor color) - click the displayed number to open the colors table, choose the wished one and click OK to confirm.
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Comau Robotics Product Instruction ENVIRONMENTS CAUTION: modifying the Offset field ONLY acts at the viewing level: it DOES NOT affect the robt real position! When its Offset field is modified, the robot is immediately displayed in the new position (figure below).
Comau Robotics Product Instruction ENVIRONMENTS To modify the trace color, click the colored band to open the colors table (next figure), choose the wished one and click OK to confirm Trajectory Thickness - this is the displayed trajectory thickness. Click its •...
Comau Robotics Product Instruction ENVIRONMENTS – Center - coordinates of the object center, referred to the Base reference frame – Dimensions - object dimensions in x, y, z components – Orientation - object orientation in x, y, z components. Creation and modification of the objects are dynamic, i.e. any data changings are immediately displayed, helping the user’s work.
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Comau Robotics Product Instruction ENVIRONMENTS When one of these commands is clicked, the required object is added by the program (example in the figure below), both in the 3D environment and in the Simulation 3D Scene folder in the Nodes Panel.
Comau Robotics Product Instruction ENVIRONMENTS 4.7 File System – Description – Contextual keys. 4.7.1 Description This key allows displaying the tree structure including folders and corresponding files for all the devices existing both on the PC and on the currently connected Control Units.
Comau Robotics Product Instruction ENVIRONMENTS 4.7.2 Contextual keys Once the environment is opened, the following contextual keys are available (highlighted in the figure above): New Folder – Creates a new folder called “New_Folder”. It is up to the user assigning it the...
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Comau Robotics Product Instruction ENVIRONMENTS After the translation, the previous version is saved as a backup file. If any errors occur, they are displayed in the PDL2 Errors window of the Logs Bar, as highlighted in the figure below. Protect –...
Comau Robotics Product Instruction ENVIRONMENTS 4.8 Moni Viewer – Description – Contextual keys. 4.8.1 Description This environment allows viewing the content of moni files, in diagram form. Such binary files contain data about the Arms, gathered to analyze situations related to them.
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Comau Robotics Product Instruction ENVIRONMENTS Act as follows to view a moni file diagram: – for moni files on the Control Unit, click twice the filename in the File System environment – for moni files on the PC • open the Moni Viewer environment and use the...
Comau Robotics Product Instruction ENVIRONMENTS The diagrams representing Cartesian movements can also be displayed in 3D form, using the Switch from 2D charts to 3D Charts view toggle key (figure below on the left). 4.8.2 Contextual keys – Open File.
Comau Robotics Product Instruction ENVIRONMENTS 4.9 I/O Configuration CAUTION - Using this environment is only allowed since 4.11 System Software version, on Control Units provided with OPC UA option, code CR17926302. Otherwise this key is disabled. – Description – Contextual keys.
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Comau Robotics Product Instruction ENVIRONMENTS Note that it is allowed to open more than one I/O Configuration panels at the same time, each one associated to a different Control Unit. Just select the wished Control Unit and click the I/O Configuration key.
Comau Robotics Product Instruction ENVIRONMENTS 4.9.2 Contextual keys Once the environment is opened (as shown in the figure at the beginning of current par. 4.9 I/O Configuration on page 55), the following contextual keys are available. – Add I/O Device this command adds the selected I/O ports associated to the wished I/O device (highlighted in yellow in the example below), to the current view.
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Comau Robotics Product Instruction ENVIRONMENTS Add I/O Port – this command adds the wished I/O ports to the current view. The user is allowed to select them in a list in which they are displayed by port type, as shown in the figures below.
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Comau Robotics Product Instruction ENVIRONMENTS NOTE Proceed as follows to remove one or more ports from the displayed ones in the I/O Configuration, environment: – open the I/O ports list, by means of Add I/O Device Add I/O Port contextual keys –...
Comau Robotics Product Instruction ENVIRONMENTS 4.10 Settings – Description – Contextual keys. 4.10.1 Description The Settings environment, displayed in a dedicated window, allows setting up the general parameters for the RoboShop program functioning (figure above). The setting functions are grouped as follows: –...
Comau Robotics Product Instruction ENVIRONMENTS – Registration. 4.10.1.1.1 Language So far, the only available language is English. 4.10.1.1.2 Default library version It indicates the translator library version, to be used while translating the binary files (.COD, .VAR, .C5G). 4.10.1.1.3 Themes...
Comau Robotics Product Instruction ENVIRONMENTS – Light as shown in the figures below. The user can choose the wished background by selecting it in the corresponding menu and clicking Apply key, as shown in the left figure above. 4.10.1.1.4 Registration The usage of this setting functionality is fully described in par.
Comau Robotics Product Instruction ENVIRONMENTS – files. 4.10.1.2.1 User text archive It is a file containing the added user comments to the error messages, in Cause&Remedy environment. 4.10.1.2.2 Import path Directory path to translate PDL2 programs containing the IMPORT clause.
Comau Robotics Product Instruction MULTICONTROL PANEL MULTICONTROL PANEL 5.1 Introduction This area (highlighted in the figure above), alwais displayed, is dedicated to the Control Units which RoboShop can connect and communicate to. As already stated, RoboShop is able to connect to more than one Control Unit at simultaneously, in the same session.
Comau Robotics Product Instruction MULTICONTROL PANEL – Remove node – Connect – Disconnect – Teach Pendant – Settings. 5.2.1 Add new node It allows adding a new Node, i.e. a new Control Unit, to the Controllers folder. In the displayed window, the following information must be supplied: –...
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Comau Robotics Product Instruction MULTICONTROL PANEL Activate the Virtual Teach Pendant by means of the dedicated key. Program SETUP1 is automatically run, to allow the user to configure the system as wished. Select the wished language for SETUP1 execution (Italian or English), clicking the language name.
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Comau Robotics Product Instruction MULTICONTROL PANEL Select arm, family, model, auxiliary axes if any, MOVE statement mode, etc. to configure the virtual system. Press Save key at the end, to save the newly created configuration. Click OK key to confirm.
Comau Robotics Product Instruction MULTICONTROL PANEL At the end of the system power up, the new Virtual Controller is properly configured and ready to be used. 5.2.2 Remove node Select the Control Unit to be removed and click on the Remove node key .
Comau Robotics Product Instruction MULTICONTROL PANEL take some seconds. Username and Password must have already been defined on the being connected Control Unit. When the Control Unit is connected, the corresponding “LED”, in the Nodes Panel, becomes green. 5.2.4 Disconnect Select the Control Unit to be disconnected and click the Disconnect key (figure below).
Comau Robotics Product Instruction MULTICONTROL PANEL The VirtualTP5 keyboard includes – Standard Virtual Keys, i.e. the ones corresponding to the TP5 real keyboard keys, – Additional Virtual Keys, to simulate all buttons/selector existing in the real TP5. 5.2.6 Standard Virtual Keys The standard virtual keys simulate all the black, blue and other colours keys, existing in the real TP5 keyboard.
Comau Robotics Product Instruction MULTICONTROL PANEL – ZOOM – SCREENSHOT – MOVE ON TOP – Virtual State Selector – Virtual Enabling Device. 5.2.7.1 ZOOM This key allows modifying, in circular mode, the virtual keyboard visualization, as shown in the next figures. The available visualizations are: –...
Comau Robotics Product Instruction MULTICONTROL PANEL When this virtual key is clicked, the virtual keyboard is displayed in the front, over the virtual screen. In the shown below example, the MOVE ON TOP key is pressed in the figure on the left, so the visualization is changed, as shown in the figure on the right.
Comau Robotics Product Instruction MULTICONTROL PANEL 5.2.7.5 Virtual Enabling Device This virtual key simulates the real Enabling Device (existing on the TP5 rear side) and must be “kept pressed” to allow the robot motion. It can be used in Programming state (Progr) only.
Comau Robotics Product Instruction MULTICONTROL PANEL 5.2.8.1 File Transfer This field allows setting the folder to be used during the files list transfer/viewing operations from and to the connected PC. 5.2.8.2 Import path Directory path to translate PDL2 programs containing the IMPORT clause.
Comau Robotics Product Instruction MULTICONTROL PANEL Click Add... key, (as highlighted in the previous figure), select the wished path and click Ok to confirm. Similarly, in the same window, select the wished path, click Remove key and click Ok to confirm, to delete an existing Import path setting.
Comau Robotics Product Instruction MULTICONTROL PANEL In the window above, click Add... key, select the wished .crd file and click Ok key to confirm. Similarly, select the wished .crd file, click Remove key (figure above) and click Ok to confirm, to delete it.
Comau Robotics Product Instruction MULTICONTROL PANEL The configuration of such a modality is made by means of the FTP server settings window, shown in the figure above. Some configurable ports are defined in this window to be allowed to access. A maximum of 9 can be configured.
Comau Robotics Product Instruction MULTICONTROL PANEL 5.4 Details Panel This panel contains any detailed information related to the Nodes, i.e. to the elements listed in the Nodes Panel, folders, Control Unit, associated robot, objects, associated to the 3D word, if any.
Comau Robotics Product Instruction LOGS BAR LOGS BAR 6.1 Introduction The Logs Bar displays messages coming from RoboShop existing environments and functionalities and also from active applications, if any. Using the key placed on its left side (as highlighted in the figure above), the viewing area can be vertically enlarged/reduced.
6.3 Search Results Displays all he results of any search operations (Find command) in Editor environment. 6.4 Output Debug Diagnostics function reserved to COMAU Customer Service. 6.5 PDL2 Errors Displays the results of translating the program files (.COD, .PDL. and .VAR, .LSV).
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