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Summary of Contents for Dairy Tech Perfect Udder
- Page 1 BAGPASTEURIZER/BAGWARMER Owner Manual revJUNE2016...
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Page 2: Table Of Contents
When Service Is Required Quality Control and System Monitoring Time and Temperature for Proper Pasteurization TABLE OF CONTENTS How to Use the Perfect Udder Bag Pasteurizer Using and Programming The Touchscreen Controller Controller Button Legend Adjusting Settings Resetting the Password... - Page 3 They Bag WARMER Wiring Diagram will also be able to tell you if the included Dairy Tech 3 Phase Schematic Inc Water Filtration/Softener System is NOT adequate 1 Phase Schematic for your needs.
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Page 4: Ce Declaration Of Conformity
This equipment must be installed and used in accordance with the conditions of use described in the user manual. If this equipment is modified without the permission or direction of Dairy Tech, this declaration is no longer valid. EMC compliance is only for that equipment listed above. If this equipment is expanded, modified or installed into a larger system, the user is responsible to guarantee the EMC compliance of the overall system. -
Page 5: Introduction
GOODS FOR HUMAN CONSUMPTION. AND THOROUGHLY BEFORE INSTALLING AND OPERATING THE EQUIPMENT. Dairy Tech, Inc. has provided this use and care guide to assist you in the assembly, installation, and maintenance of If you believe the Equipment is operating incorrectly, please your BAG Pasteurizer/BAG Warmer (the Equipment). -
Page 6: Product Warranty
Determination of covered defects, damages or repairs number which can be found on the back side of the control is at the discretion of Dairy Tech, Inc. This warranty covers housing or back panel. only the cost of replacement parts at Dairy Tech, Inc. current You may also register on-line at www.dairytechinc.com... -
Page 7: Installation
Easy access for all day use by calf managers Remove the unit from the packaging and place it in position to be used. There is also an optional leg kit included as described later in this document. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 8: Connecting The Hoses For Water-Cooling
Connecting the Hoses for Water Cooling DAIRY TECH RECOMMENDS THE FOLLOWING STEPS: • Test a sample of water that will be used with the Dairy Tech The Perfect Udder® Bag PASTEURIZER and Bag WARMER equipment. are both water cooled machines. A 6’ black water supply •... -
Page 9: External Fuse Board
WARNING: Component Ratings Touch Screen Control: 120-240vac, 1amp, 1P, 50-60Hz Circulating Pump: 240vac, 1P, 1 amp, 50/60Hz Heating Elements: 1500watt, 240vac revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 10: Cleaning The System
The Dairy Tech, Inc. Service & Parts department can also assist With the unit off and the pump stopped, raise the lid for when needed 1-866-384-2697 extension 2 full access. -
Page 11: Quality Control And System Monitoring
PASTEURIZATION · Colostrum 140°F (60°C)/ 60 minutes The Perfect Udder® Bag PASTEURIZER was designed to be an all-purpose colostrum management tool. This unit comes equipped with the same touch screen control technology that is found on our COMBI Pasteurizers. With this control... -
Page 12: Using And Programming The Touchscreen Controller
Logging Card OK Logging Card OK Program Version VX:XXX VX:XXX Settings CONTROLLER BUTTON LEGEND Pasteurize Warm Cool Settings Back Repeat Last Feed Now Store Home XXX.XX Information STOP Adjustable Setting Adjust Down Adjust Up Dairy Tech, Incorporated | All Rights Reserved... -
Page 13: Adjusting Settings
This information is protected by a Select “BACK” to complete password. You will be asked to enter a password to continue. Enter the default password, “0” and press “RETURN/ BACK”. You now have access to the “SYSTEM PROFILES”. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 14: Selecting A Language
After selecting a field to adjust, a keypad will appear. Enter the desired number and select “RETURN/BACK” to complete the change. Repeat this step as needed until all fields are correct. Select “BACK” to save your changes Dairy Tech, Incorporated | All Rights Reserved... -
Page 15: Calibrating Thermocouple Temperature
Enter your password, then press “RETURN/BACK”. You now have access to the “SYSTEM PROFILES”. Select “SYSTEM” 00/00/00 XX.XX °F 18:00 System Profile Pasteurize Temperature 140.0 °F Dwell Time 00:60:00 Factory Reset System Enter New Password revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 16: Celcius/Fahenhiet
Select “BACK” to save your changes Manual Adjusting Feed and Cool Temperatures Enter Password Dairy Tech Inc. has designed the feeding temperature parameters and cooling temperature parameters to reflect This information is protected by a university and industry research. password. You will be asked to enter a password to continue. -
Page 17: Downloading Pasteurization Data
After selecting a field to adjust, a keypad will appear. Enter the desired number and select “RETURN/BACK” to complete the change. Repeat this step as needed until all fields are correct. Select “BACK” to save your changes revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 18: Testing The Heat Circuit
Selecting the button again will return it to the “OFF” state. Select “MIXER” and check for Power 00/00/00 XX.XX °F 18:00 PID Off Mixer ON Heaters Off Water Valve Off Selecting the button again will return it to the “OFF” state. Dairy Tech, Incorporated | All Rights Reserved... -
Page 19: Using Your Bag Pasteurizer
Once the program is in progress, the screen will indicate which stage the program is in. Upon completion, the Controller Screen will indicate “COMPLETE”. Pressing the “HOME” button will take the operator back to HOME screen. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 20: Feed Now
BLUE BOX up or down. ESOPHAGUS OF THE CALF AND CAUSE To activate a different field, simply touch it and it will turn SEVERE ILLNESS AND/OR DEATH. BLUE to indicate that it is now active. Dairy Tech, Incorporated | All Rights Reserved... -
Page 21: To Store
Use the arrow buttons to adjust the setting in the active BLUE BOX up or down. To activate a different field, simply touch it and it will turn BLUE to indicate that it is now active. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 22: Warm
00/00/00 XX.XX °F 18:00 WARM 115.0°F 95.0 °F FEED TEMPERATURE 00 : DWELL TIME 90.0°F START ADJUST Use the arrow buttons to adjust the setting in the active BLUE BOX up or down. Dairy Tech, Incorporated | All Rights Reserved... -
Page 23: Cool
A BLUE BOX will indicate the current active field to be modified. Pressing the “HOME” button will take the operator back to HOME screen. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual... -
Page 24: Helpful Hints For Successful Pasteurization
We recommend that colostrum be pasteurized immediately after harvest and then either fed at once or cleanly transferred to a refrigerated holding vessel. The colostrum can then be warmed to body temperature prior to feeding. Dairy Tech, Incorporated | All Rights Reserved... -
Page 25: Using Your Bag Warmer
How Long Will It Take to Warm a Bag? Under normal circumstances, our Bag WARMER will take 70 minutes to warm two frozen 4 liter Perfect Udder® bags to a Feeding Temperature of 105°F (40.5°C). Please note that warming times will vary depending on: •... - Page 26 240vac on the top leads and then across the bottom leads once the switch is depressed. No Manual voltage when pressed indicates a bad switch that Reset Button needs to be replaced. Dairy Tech, Incorporated | All Rights Reserved...
- Page 27 Repair the leak or replace the valve if water continues to flow out of the unit. d. Use manual settings to check the valve. revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual...
- Page 28 Use the manual settings to check pump function 9. Delay start does not come on automatically Follow instructions to make certain the clock is set for the correct time of day. Dairy Tech, Incorporated | All Rights Reserved...
- Page 29 Temperature Difference = 1° Max Temperature = 180°F (82°C) Min Temperature = 35°F (2°C) The Perfect Udder® BAG Warmer contains the D10 Calibration Difference Between Test Thermometer Temperature Controller. This unit is intended to control the and Display (measured near 125°) temperature of the water bath during the “Ready State”...
- Page 30 2 on the valve but no water flow, replace the valve. Dairy Tech that this has occurred so that we are aware of it. 4. Water Enters The Sink Only Briefly At Startup Or Will...
- Page 31 230vac appliance solenoid valv ME-termBlock14awg 14awg terminal block ME-fan220v 220v AC Fan ME-termJump2 terminal block 2-way jumper ME-jumper1 series 21000 barrier jumper AE-TC-2.5-G type E 2.5” t/c 1/4”d ME-corddryer 6’ 4-wire dryer cord 30amp revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual...
- Page 32 BAG PASTEURIZER SCHEMATIC - 3 PHASE Dairy Tech, Incorporated | All Rights Reserved...
- Page 33 BAG PASTEURIZER SCHEMATIC - 1 PHASE revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual...
- Page 34 Milkworks hinge ME-fan220v 220v AC Fan GM-Lens red ABS transparent panel lens ME-fanfilt filter screen for AE-fan GM-Lid_Milkworks molded plastic milkworks lid ME-termBlock14awg 14awg terminal block GM-PanelTimer ABS panel mount for timer mode Dairy Tech, Incorporated | All Rights Reserved...
- Page 35 BAG WARMER SCHEMATIC - 3 PHASE revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual...
- Page 36 BAG WARMER SCHEMATIC - 1 PHASE Dairy Tech, Incorporated | All Rights Reserved...
- Page 37 Entsorgen 低温殺菌を行う。 可回收 Pasteurisering Pasteurisieren Perfect Udder® 巴氏杀菌 COLOSTRUM MANAGEMENT SYSTEM RECORD COLLECT The Perfect Udder® Colostrum Management System is the solution Registre Colecte 記録する。 集める。 for handling colostrum, from harvest to feeding, without fear of Registrering Opsamling TEST Melken Kennzeichnen re-contamination.
- Page 38 • Finger tighten for now. STEP 2 should be done on a flat surface. • Install remaining sides • Install all bolts with appropriate nuts. • Finger tighten all nuts at this time. 1/27/16 Dairy Tech, Incorporated | All Rights Reserved...
- Page 39 In all fourcorners, install wash- ers and 3/8 x 1 1/2 hex bolts into the underside of the feet to secure the Bag PASTEURIZER or Bag WARMER to the legs. 1/27/16 revJUNE2016 Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual...
- Page 40 Contact Dairy Tech, Inc. Dairy Tech, Inc. 34824 CR 29 Greeley, CO 80631 Toll Free: 1-866-384-2697 ext. 2 Local: 1-970-674-1888 Fax: 1-970-686-5871 Hours: M – F 7am – 4pm, MST Web: www.DairyTechInc.com eMail: service@DairyTechInc.com Dairy Tech, Incorporated | All Rights Reserved...