Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Dairy Tech Perfect Udder 10G
Summary of Contents for Dairy Tech Perfect Udder 10G
- Page 1 COMBIPASTEURIZERS Owner Manual Models: 10G, 30G, 60G rev092015...
-
Page 2: Table Of Contents
CE DECLARATION OF CONFORMITY ..............3 INTRODUCTION......................4 Disclaimers ........................ 4 Product Warranty ....................5 Product Registration ....................5 Important Safety Instructions ................5 RECEIVING YOUR PASTEURIZER ................6 Installation: ........................ 6 Preparing the Machine ................ 6 Unpacking the COMBI 60G ..............6 Mounting the Control Panel .............. - Page 3 INSTALLATION AND USE OF A BAG GUARD ..........24 QUALITY CONTROL AND SYSTEM MONITORING ........24 TIME & TEMP FOR PROPER PASTEURIZATION: ..........24 HELPFUL HINTS FOR SUCCESSFULL PASTEURIZATION ......25 TROUBLE SHOOTING .................... 26 ACCESSORIES ......................30 WIRING SCHEMATICS for Model DT10, 30, 60G ..................31 for Main Enclosure Subpanel ................36 for Panel........................39...
- Page 4 You may also see the last pages of this user manual. Contact Dairy Tech, Inc. Dairy Tech, Inc. 34824 CR 29 Greeley, CO 80631 Toll Free: 1-866-384-2697 Local: 1-970-674-1888 Fax: 1-970-686-5871 Hours: M – F 7am – 4pm, MST Web: www.DairyTechInc.com eMail: office@DairyTechInc.com Dairy Tech, Incorporated | All Rights Reserved...
-
Page 5: Ce Declaration Of Conformity
This equipment must be installed and used in accordance with the conditions of use described in the user manual. If this equipment is modified without the permission or direction of Dairy Tech, this declaration is no longer valid. EMC compliance is only for that equipment listed above. If this equipment is expanded, modified or installed into a larger system, the user is responsible to guarantee the EMC compliance of the overall system. -
Page 6: Introduction
GOODS FOR HUMAN CONSUMPTION. OPERATING THE PASTEURIZER. Dairy Tech, Inc. has provided this use and care guide to assist you in If you believe the pasteurizer is operating incorrectly, please refer to the assembly, installation, and maintenance of your Combi Series the trouble shooting guide included with these instructions before Batch Pasteurizer (the “Pasteurizer”). -
Page 7: Product Warranty
Determination of covered defects, paddle is turning as this can cause serious harm. damages or repairs is at the discretion of Dairy Tech, Inc. This Hot Surfaces include the lid, plumbing fixtures, electrical warranty covers only the cost of replacement parts at Dairy Tech, fixtures, hoses, heater body, milk cabinet surfaces, draining Inc. -
Page 8: Receiving Your Pasteurizer
IMPORTANT SAFETY INSTRUCTIONS BEFORE OPERATING THIS PASTEURIZER. Unpacking the COMBI 60G Here is another image shown below of the COMBI 60G which has side mounting screws to secure the control box to the top of the cabinet. Dairy Tech, Incorporated | All Rights Reserved... -
Page 9: Mounting The Combi 10G Onto The Base
COMBI Dairy Tech recommends that the stirring shaft be removed from the 10G to the side. Turn the white box over and move it to the location coupler any time the pasteurizer is being moved. -
Page 10: Connecting The Milk Spigot
The supports of the legs can be used for lifting. Never attempt to move the unit while it is full of milk or water. Dairy Tech, Incorporated | All Rights Reserved... -
Page 11: Electrical Requirements
International Installations: 10G, 30G & 60G ELECTRICAL REQUIREMENTS Some International models are not supplied with power cords per The standard electrical cord emerging from the back of the machine local electrical ordinances. Follow the labels attached to the back of should be plugged directly into a 240vac 1P, grounded receptacle on the machine for specific wiring instructions in these instances. -
Page 12: External Fuse Board
Heater COMBI 10G: L10A8-1E24, 1250watt, 240vac, 1P/3P, 20 amp, 50-60Hz Heater COMBI 30G: N14A20-1E24, 1850watt, 240vac, 18amp,1P/3P, 50-60Hz Heater COMBI 60G: N24-A23, 3000watt, 240vac, 36amp, 1P/3P, 50-60Hz Cooling Fan: 240vac, 1P, 0.5amp, 50-60Hz Dairy Tech, Incorporated | All Rights Reserved... -
Page 13: First Use Of Pasteurizer
FIRST USE OF PASTEURIZER. Select “WATER VALVE OFF” 00/00/00 XX.XX °F 18:00 PID Off Mixer Off Heaters Off Water Valve Off It will now display “WATER VALVE ON” indicating the valve is DO NOT TURN THE PASTEURIZER ON UNTIL YOU ARE TOLD open TO DO SO. -
Page 14: Filling And Emptying The Milk Drum
The Dairy Tech, Inc. service department can also assist when needed These can be ordered at: 1-866-384-2697 extension 2 www.calfology.com... -
Page 15: Using And Programming Your Touch Screen Controller
Using and Programming the Touchscreen Controller TOUCHSCREEN CONTROLLER Be sure the pasteurizer is charged with water using the instructions on page 13 prior to the first use of your pasteurizer. Temperature Month/Date/Year Time 00/00/00 XX.XX °F 18:00 Pasteurize Warm Cool Logging Card OK Logging Card OK Program Version... -
Page 16: Adjusting Settings
Second box is for MINUTES and has a range from 01 to 59. The Select “BACK” to complete “PASSWORD RESET” Third Box is for SECONDS and has a range from 01 to 59. Time is set as Military Time. Dairy Tech, Incorporated | All Rights Reserved... -
Page 17: Setting Date And Time
Select “SYSTEM” 00/00/00 XX.XX °F 18:00 Click to Change Date 00/00/00 XX.XX °F 18:00 System Profile Click to Change Time Pasteurize Temperature 140.0 °F Dwell Time 00:30:00 Factory Reset System Enter New Password After selecting a field to adjust, a keypad will appear. Select “SCALE TEMPERATURE”... -
Page 18: Adjusting Agitator Hold
18:00 Language Date & Time Adjusting Feed and Cool Temperatures System Profiles Dairy Tech Inc. has designed the feeding temperature parameters Manual and cooling temperature parameters to reflect university and industry research. Enter Password Currently, each controller is set up to have the below parameters for This information is protected by a password. -
Page 19: Adjusting Feed And Cool Temperature
Downloading Pasteurization Data Select “SYSTEM” 00/00/00 A micro-SD card is located on the right hand side of the controller. XX.XX °F 18:00 System Profile You will see the word “SD” above the slot containing the card. Pasteurize Temperature 140.0 °F Dwell Time 00:30:00 Factory Reset... -
Page 20: Using Your Pasteurizer
Upon completion, the Controller Screen will indicate Repeat Feed Now To Store Feed Later “COMPLETE”. Last MILK ONLY Pressing the “HOME” button will take the operator back to HOME screen. Dairy Tech, Incorporated | All Rights Reserved... -
Page 21: Pasteurize Feed Now
00/00/00 XX.XX °F 18:00 PASTEURIZE FEED NOW PASTEURIZE TEMP: 140°F DWELL: 60:00 120°F FEED NOW 105°F FEED TEMPERATURE Selecting the “Feed Now” Pasteurization Option allows you to 50°F pasteurize milk or colostrum then feed at a selected temperature START ADJUST when pasteurization is complete. -
Page 22: Pasteurize To Store
Use the arrow buttons to adjust the setting in the active BLUE BOX up or down. To activate a different field, simply touch it and it will turn BLUE to indicate that it is now active. Dairy Tech, Incorporated | All Rights Reserved... -
Page 23: Pasteurize, Feed Later (For Milk Only)
00/00/00 XX.XX °F 18:00 PASTEURIZE FEED LATER PASTEURIZE TEMP: 140°F DWELL: 60:00 120°F 60°F COOL TEMPERATURE FEED LATER MILK ONLY 105°F FEED TEMPERATURE Selecting the “Feed Later Milk Only” Pasteurization Option will 50°F allow you to pasteurize milk and feed later at a specified time. START ADJUST A screen will show all the parameters of the last “FEED LATER MILK... -
Page 24: Warm
50°F START ADJUST Use the arrow buttons to adjust the setting in the active BLUE BOX up or down. START When you are satisfied with your adjustments, press “START” to begin the program. Dairy Tech, Incorporated | All Rights Reserved... -
Page 25: Cool
START When you are satisfied with your adjustments, press “START” to begin the program. Once the program is in progress, the screen will indicate which stage the program is in. 00/00/00 XX.XX °F 18:00 COOL COOL Cool is to be used when you would like to cool the pasteurized milk or colostrum. -
Page 26: Installation And Use Of A Bag Guard
MILK TO SUBMERGE THE BAG(S) WILL NOT ALWAYS USING THE COLOSTRUM SETTINGS TO ALLOW THE PASTEURIZER TO FUNCTION PROPERLY AND PROTECT THE SMALL AMOUNT OF IMMUNOGLOBULIN WILL DAMAGE THE HEATERS OF THE UNIT. THAT IS IN NORMAL MILK EVERYDAY. Dairy Tech, Incorporated | All Rights Reserved... -
Page 27: Helpful Hints For Successfull Pasteurization
OTHER HELPFUL HINTS FOR What is the optimal routine for handling milk? SUCCESSFUL PASTEURIZATION: We recommend that milk and colostrum be pasteurized immediately after harvest and then either fed at once or cleanly transferred to a refrigerated holding vessel. The milk can then be reheated to body Time pasteurization so that it happens as quickly as possible after temperature prior to feeding. -
Page 28: Trouble Shooting
Is the DC signal from the control arriving at the SSR at pins 3 & 4? Check across these pins for 24VDC and troubleshoot controller if no signal here during heating cycle. See diagram. Dairy Tech, Incorporated | All Rights Reserved... - Page 29 There are two (2) or three (3)active heating elements in continuity, replace the heating element with the included each unit depending on the model. Check resistance on spare or order a replacement from Dairy Tech, Inc. each element with the power off to determine if one needs replacing.
- Page 30 The unit may also flash an unusually high number and then immediately indicate that the cycle has ended. Make certain that purple or white leads are positive (+) and red leads are negative (-) at all junctions. Dairy Tech, Incorporated | All Rights Reserved...
- Page 31 You may also see the last pages of this user manual. If the fuse is good, make certain that the wire to the motor Contact Dairy Tech, Inc. has not been damaged or pulled out of the terminal block high.
-
Page 32: Accessories
Holds the Perfect Udder® bag and funnel Just pour colostrum into the wide top opening to the required for you while you fill. fill line and tilt to fill the bags. Easy to assemble and clean. Dishwasher safe. Dairy Tech, Incorporated | All Rights Reserved... -
Page 33: For Model Dt10, 30, 60G
COMBI 10G/30G/60G Schematic rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G... - Page 34 COMBI 10G/30G/60G Schematic Dairy Tech, Incorporated | All Rights Reserved...
- Page 35 COMBI 10G/30G/60G Schematic rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G...
- Page 36 COMBI 10G/30G/60G Schematic Dairy Tech, Incorporated | All Rights Reserved...
- Page 37 COMBI 10G/30G/60G Schematic rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G...
-
Page 38: For Main Enclosure Subpanel
COMBI 10G/30G/60G Main Enclosure Subpanel Dairy Tech, Incorporated | All Rights Reserved... - Page 39 COMBI 10G/30G/60G Main Enclosure Subpanel rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G...
- Page 40 COMBI 10G/30G/60G Main Enclosure Subpanel Dairy Tech, Incorporated | All Rights Reserved...
-
Page 41: For Panel
COMBI 10G/30G/60G Panel Wiring Schematic rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G... - Page 42 COMBI 10G/30G/60G Top Subpanel Dairy Tech, Incorporated | All Rights Reserved...
- Page 43 COMBI 10G/30G/60G Top Subpanel rev092015 Combi Pasteurizer Owner Manual | 10G, 30G & 60G...
-
Page 44: For Top Subpanel
NOTES: Dairy Tech, Incorporated | All Rights Reserved... -
Page 45: 10G Replacement Parts
10G Replacement Parts 10G 2016 Part # Description BM-10G-Tank 10G Milk Tank Full Assembly FOB China BH-LidSS 10G Milk Tank Lid BE-element1250-flange NEW Image ME-Control-Touch Unitronics Touch Screen 430 ME-fan220v 220v AC Fan 1 ME-fanfilt filter screen for AE-fan ME-motorChainAssy240v 240vac chain drive motor assy MP-valveSS1”... -
Page 46: Replacement Parts
NEW Image AE-TC-2.5-G NEW Image ME-PowerSupply24VDC 60W 24VDC power supply 100-240VAC ME-RelaySlim SPDT 6A slim relay ME-RelaySS-TabSSR SSR 20amp ME-termBlock14AWG-Ground ground terminal block ME-TermBlock4awg-Ground ground terminal block 4awg ME-termJump2 terminal block 2-way jumper Dairy Tech, Incorporated | All Rights Reserved... -
Page 47: 60G Replacement Parts
60G Replacement Parts 60G 2016 Part # Description JM-tank60g 60G Milk Tank Full Assembly FOB China JM-Lid-White 60G Milk Tank Lid JE-element 3000w flange NEW Image ME-Control-Touch Unitronics Touch Screen 430 ME-fan220v 220v AC Fan 1 ME-fanfilt filter screen for AE-fan ME-motorChainAssy240v 240vac chain drive motor assy MP-valveSS1”... - Page 48 34824 CR 29 | Greeley, CO 80631 1-866-384-2697 www.DairyTechInc.com MADE IN U.S.A. Dairy Tech, Incorporated | All Rights Reserved...