Related Manuals for Dairy Tech Platinum Series
Summary of Contents for Dairy Tech Platinum Series
- Page 1 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Operator Manual Platinum Series Pasteurizers Models: DT10G, DT30G, DT60G Rev 4/15/14...
- Page 2 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Rev 4/15/14...
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Page 3: Ce Declaration Of Conformity
1. This equipment must be installed and used in accordance with the conditions of use described in the user manual. 2. If this equipment is modified without the permission or direction of Dairy Tech, this declaration is no longer valid. -
Page 4: Table Of Contents
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Table of Contents CE Declaration of Conformity ......................... 3 Introduction ..............................6 Disclaimers ..............................6 Product Warranty ............................7 Product Registration ............................7 Important Safety Instructions ........................7 Receiving your pasteurizer ..........................7 Installation: .............................. - Page 5 SETUP WIZARD ............................24 Instructions for Adding a New Profile ......................25 Instructions for downloading a new profile to your Dairy Tech Pasteurizer from a USB memory stick ..25 Control Configuration ..........................26 HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS ..................27 IF TEMPERATURE NEEDS TO BE CALIBRATED ....................
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Page 6: Introduction
Introduction improper installation or use of the Pasteurizer. Installation by Thank you for purchasing a Dairy Tech, Inc. DT Platinum an unqualified individual and improper use and improper Series Pasteurizer. Your satisfaction with this product is very maintenance may also void any equipment warranty that Dairy important to us. -
Page 7: Product Warranty
Service is not covered by this warranty. Parts replaced under attempt any servicing unless specifically recommended in warranty must be returned to Dairy Tech at 34824 CR 29, the trouble-shooting portion of this manual. Any Greeley, CO 80631. Parts not returned will be charged to modifications made to the unit beyond these instructions customer at retail pricing. -
Page 8: Installation
Using the bolts that are provided, attach the Dairy Tech recommends that the stirring shaft be removed from control unit in an upright fashion to the top lid of the the coupler any time the pasteurizer is being moved. This will pasteurizer. -
Page 9: Mounting The Dt10G Onto The Base
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Mounting the DT10G onto the Base The DT30G and DT60G each come with a fully assembled leg stand to support the machines. The DT10G is shipped to you in specially designed box that is half metal and half cardboard. -
Page 10: Connecting The Milk Spigot
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Choosing and Preparing a Location Criteria for Selecting a Location Choose an indoor spot that will be protected from the elements. Extreme heat will allow milk spoilage and freezing temperatures will damage the unit. -
Page 11: Electrical Requirements
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G WATER DRAIN: This 4’ black hose is connected internally DT30G units at full power are rated at 18 amps at and takes cold water out of the unit once it has absorbed heat 230vac. -
Page 12: External Fuse Board
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G The Pasteurizer is equipped with a cord having an equipment grounding conductor and a grounding plug. BEFORE INSERTING THE PLUG, MAKE CERTAIN THAT THE ROCKER SWITCH IS SET TO “OFF” OR THE PUSH BUTTON SWITCH IS IN THE POPPED OUT POSITION. -
Page 13: Filling And Emptying The Milk Drum
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G CLEANING THE SYSTEM (Be sure the equipment is powered OFF) Filling and Emptying the Milk Drum With the stir motor stopped, raise the lid from the milk pot While some dairies may elect to have the milk line pump... -
Page 14: Using The Pasteurizer
Power the unit on by toggling the red rocker switch or push in the red button switch; the display should run through some diagnostics, display a red Dairy Tech Inc logo and then be ready for use once back to a green color. -
Page 15: Understanding The Graph
Understanding the Graph Dashed Line – the setpoint curve for the process The Dairy Tech ProVu controller has several display screens Solid Line – process value temperature of the actual process that can be accessed during normal operation by using the left Bottom Hashes - sample time interval ... -
Page 16: Installation And Use Of A Bag Guard
* What is the optimal routine for handling milk? recontamination. We recommend that milk and colostrum be pasteurized Utilize the Dairy Tech Milk Test Kit to send a sample to immediately after harvest and then either fed at once or cleanly the independent lab for milk quality testing. - Page 17 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G are too low you may want to discuss with your veterinarian whether to add an additional feeding or add more solids in the form of powder to your waste milk. Our recommendation is 3 feedings per day of quality pasteurized whole milk.
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Page 18: Trouble Shooting
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G c. Check the 1amp fuse (F1). Make Trouble Shooting sure there is 115vac to and through DT Platinum Pasteurizers the fuse. If not, replace with *This guide is intended for use as a appropriate fuse. - Page 19 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G b. Is there power getting to the i. If the contactor does not click, contactor? Check voltage to the top check the 115vac leads at the A1 of the contactor for 1L1 to ground and A2 tabs (black and white 120vac, 5L3 to ground 120vac.
- Page 20 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G HEATING ELEMENTS: The heater elements cooling cycles. Replace if it is not are replaced when necessary by removing the working. back panel after disconnecting all power to the c. Check the bottom of the milk tank unit.
- Page 21 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G 6. Milk will not cool a. At the end of the heating and time- i. During cooling with the #2 LED out cycle, the cooling solenoid valve on the control lit up, Is there...
- Page 22 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G the control itself and must be i. Fermentation of the milk by returned for servicing or replaced bacteria will cause the release of b. “OPEN” error indicates that there is lactic acid and other acidic by-...
- Page 23 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G timing or cooling cycles, the red PROFILE command as listed on the LED #2 should be on indicating control. power from the controller. If this 14. Cooling solenoid valve will not stop...
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Page 24: Setup Wizard
Service Manual: DT10G, DT30G &DT60G Set-Up Menu for ProVu control These are the parameters to be set for the Dairy Tech controls. SETUP WIZARD - Don’t reset to factory defaults! Enter the menu by first powering the unit and wait for the self check to be completed. -
Page 25: Instructions For Adding A New Profile
You will want to make sure that you save your new custom profile into the PROFILE folder. Step 3. Now you can insert the memory stick into a West control on a Dairy Tech pasteurizer. It will once again initialize. The unlock code is 10. -
Page 26: Control Configuration
Manually Adding a New Profile This is possible to do using only the keys on the control itself but this requires multiple steps that be done correctly. Do not try this unless you are a distributor with training from Dairy Tech personnel. -
Page 27: How To Change From Fahrenheit To Celcius
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS Don’t reset to factory defaults! From the operational mode when the machine is first turned on hold the RETURN button and press the UP ARROW one time. This will take you to the Main Menu. Then use the DOWN ARROW to scroll to SETUP WIZARD and follow the instructions listed above to change the engineering units from F°... -
Page 28: To Change A Profile
Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G To change a Profile - Don’t reset to factory defaults! From the operational mode when the machine is first turned on hold the RETURN button and press the UP ARROW one time to main menu. Then use the DOWN ARROW to scroll to ‘profile setup’. Press the RETURN button and enter the unlock code which is 10 by scrolling with the UP ARROW, the RETURN. - Page 29 Dairy Tech, Inc. Service Manual: DT10G, DT30G &DT60G Auto hold type Below setpoint Auto hold band value 0.5 F Event 1 Active Event 2 Inactive Event 3 Active Event 4 Inactive Event 5 Inactive (press RETURN to complete) 4. Ramp Time...
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Page 30: Accessories
Accessing controller function *** IMPORTANT WARNING*** DO NOT ALTER SETTINGS IN THE Contact Dairy Tech, Inc. CONTROLLER WITHOUT CONSULTING A DAIRY TECH REPRESENTATIVE …. ANY Dairy Tech, Inc. UNAUTHORIZED ADJUSTMENTS WILL 34824 CR 29 VOID THE PRODUCT WARRANTY AND Greeley, CO 80631 MAY LEAD TO SERIOUS HEALTH CONSEQUENCES FOR THE CALVES. -
Page 31: Schematic For Model Dt10, 30, 60G - 200 To 240Vac, 1P, 50/60Hz, Usa Domestic
Schematic for Model DT10, 30, 60G – 200 to 240VAC, 1P, 50/60Hz, USA Domestic [31] Rev 4/15/14... -
Page 32: Schematic For Model Dt10, 30, 60G - 200 To 240Vac, 1P, 50/60Hz, England & Japan
Schematic for Model DT10, 30, 60G – 200 to 240VAC, 1P, 50/60Hz, England & Japan [32] Rev 4/15/14... -
Page 33: Schematic For Model Dt10, 30, 60G - 400Vac, 3P, Europe
Schematic for Model DT10, 30, 60G – 400VAC, 3P, Europe [33] Rev 4/15/14... -
Page 34: Notes
NOTES: [34] Rev 4/15/14... -
Page 35: 10G Replacement Parts
1500 W 5/8" cartridge heater, 240vac with 24" leads BE-TC2-G Thermocouple SS 2" type E with shield wire 66" leads BH-LidSS SS custom lid Dairy Tech without handle BH-Prop-F02015C SS propeller 4" BM-10GalSS-F01985B 10 gal polished SS milk tank assembly... -
Page 36: Replacement Parts
#03EP15S4400 (8-32) 88C 165-190F 8-32 thread ME-Transform-EU Euro stepdown transfom 220vac MH-Brush34 3/4" test tube brush with 9" handle MH-Manual Platinum series owners manual MP-Gasket1 1" sanitary gasket for SS tube MP-Hose-Wash 6' Washer hose with FHT ends MP-Spigot custom flanged spigot 1"... -
Page 37: 60G Replacement Parts
JM-Plug-n-Strap Black silicone set 1 plug and 3 straps for 60G lid JM-60G-lid white 2KG DT60G Lid HDPE w dairy tech logo MP-ValveAppliance120v appliance rated solenoid valve 115vac NC MP-ValAppliance230v 230vac appliance solenoid valve, GHT male, for model 10G, 30G and 60G... - Page 38 [38] Rev 4/15/14...
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