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GMG 1030-PA Operator's Manual

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1030-PA
1030-PA
Serial # 210301000 - Up
1OP1030EN
February 2018
Operator's Manual
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controls & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operating Instructions & Function Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Prestart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Functions Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Frequent and Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Transport and Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Summary of Contents for GMG 1030-PA

  • Page 1: Table Of Contents

    Troubleshooting ..........24 1030-PA Transport and Lifting Instructions .

  • Page 2: Specifications

    —Specifications— MODEL 1030-PA Micro Measurements Metric Working height maximum 15.9’ Platform height maximum 9.9’ Platform height - stowed 29.5” .75 m Platform length outside - stowed 45.3” 1.15 m Platform width - outside 29.3” .74 m Toeboard height 6.7” 0.17 m Height - stowed 72.8”...
  • Page 3 This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures essential to properly and safely operate your GMG Aerial Work Platform for positioning personnel, along with their necessary tools and materials, to overhead work locations.

  • Page 4: Safety

    GMG designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine unless properly trained.

  • Page 5: Electrocution Hazard

    1030-PA Safety Fall Protection Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. If required by your employer or job site, use personal fall protection equipment (PFPE) when operating this machine. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.

  • Page 6: Tip-Over Hazards

    NEVER alter or disable any machine components. NEVER replace any part of the machine with items of different weight or specification. NEVER modify or alter the work platform without written permission from GMG. NEVER 13307 place ladders or scaffolds in the platform or against any part of the machine.

  • Page 7: Fall Hazards

    1030-PA Safety Fall Hazards DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. DO NOT exit the platform when elevated Keep the platform floor clear of debris.

  • Page 8: Additional Safety Hazards

    1030-PA Safety Additional Safety Hazards Explosion and Fire Hazards DO NOT operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Damaged Machine Hazards Conduct a thorough prestart inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification.

  • Page 9: Controls & Components

    1030-PA Controls & Components Controls & Components Component Locations Platform Controls Guardrails Manuals Case Entry Gate Platform Lift Maintenance Cylinder Lock Chassis Entry Ladder Battery Emergency Lower Charge Handle Location Forklift Forklift Lower Pockets Pockets Power / Battery Control Emergency...

  • Page 10: Platform Controls

    1030-PA Controls & Components Platform Controls DOWN ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. CONTROL DESCRIPTION Lift Button Push and hold button to LIFT platform Lower Button Push and hold button to LOWER platform Emergency Stop Switch Press the EMERGENCY STOP switch at any time to stop all machine functions.

  • Page 11: Lower Controls

    1030-PA Controls & Components Lower Controls 15 A ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. CONTROL DESCRIPTION Platform Lift/Lower Switch With the Key Switch in the BASE position, move this switch up to lift the platform or down...

  • Page 12: Workplace Inspection

    1030-PA Workplace Inspection Workplace Inspection DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 13: Operating Instructions & Function Tests

    1030-PA Operating Instructions & Function Tests Operating Instructions & Function Tests DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Prestart Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.
  • Page 14 1030-PA Operating Instructions & Function Tests Test Up/Down Functions Check the area above and around the machine for obstructions and electrical power lines before operating the machine. The descent alarm sounds at a continuous beep until the lower button or switch is released.
  • Page 15 1030-PA Operating Instructions & Function Tests Test Function Enable and Up/Down Functions Check the area above and around the machine for obstructions and electrical power lines before operating the machine. 17 Press and hold the Lift button on the upper control box.

  • Page 16: Operating Instructions

    1030-PA Operating Instructions & Function Tests Operating Instructions Check the area above and around the machine for obstructions and electrical power lines before operating the machine. Emergency Stop • Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions.
  • Page 17 1030-PA Operating Instructions & Function Tests Operation from Ground Check the area above and around the machine for obstructions and electrical power lines before operating the machine. 1 Turn the Key Switch to ground control. 2 Set the red Emergency Stop button to the on position at both the ground and platform controls.
  • Page 18 1030-PA Operating Instructions & Function Tests Operation from Ground with Controller Use extreme caution when operating the machine with the controller from the ground Maintain safe distances between operator, machine and fixed objects. Be aware of the direction the machine will travel when using the controller.

  • Page 19: Shutdown Procedure

    Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the machine. Use only GMG authorized batteries and chargers. IMPORTANT— Be sure to disconnect the charger from the outlet before attempting to operate the unit.

  • Page 20: Maintenance

    1030-PA Maintenance Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. The operator must conduct a Pre-Start Inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification.

  • Page 21: Routine Maintenance

    1030-PA Maintenance Routine Maintenance NEVER perform work or inspection on the machine with the platform elevated without first blocking the scissor assembly with the Maintenance Lock. See page 16 for instructions. IMPORTANT—The operator may perform only maintenance items on the Pre-Start Inspection Checklist. Frequent and Annual maintenance must be performed by qualified service technicians.

  • Page 22: Lubrication

    1030-PA Maintenance Lubrication Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified service technician. FULL 13327 Lubrication ITEM SPECIFICATION FREQUENCY Hydraulic Mobile Fluid DTE 10, DTE 13M or AW32 Routine Maintenance Reservoir...

  • Page 23: Pre-Start Inspection Checklist

    1030-PA Maintenance Pre-Start Inspection Checklist The operator must conduct a Pre-Start Inspection of the machine before each work shift. DO NOT use a damaged or malfunctioning machine. Initial Description _______Be sure that the operator's manual is complete, legible and in the storage container located in the platform.

  • Page 24: Frequent Inspection Checklist

    1030-PA Maintenance Frequent Inspection Checklist This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs first. Failure to do so could result in death or serious injury. Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep inspections records up to date.

  • Page 25: Annual Inspection Report

    1030-PA Maintenance Annual Inspection Report Annual Inspection Report Date Serial Number Global Machinery Group, Inc. Model Number 3428 Bullock Lane, San Luis Obispo, CA 93401 USA Date Of Last Inspection 800-301-0499 • 805-303-2066 • Fax: 805-293-6211 Date Placed In Service...

  • Page 26: Troubleshooting

    1030-PA Troubleshooting Troubleshooting Should you experience erratic operation or notice any malfunction while operating this machine, discontinue use immediately. Call for assistance and report the incident to your supervisor, and do not use the machine until it has been checked by a trained, qualified mechanic.

  • Page 27: Transport And Lifting Instructions

    Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate GMG machinery. Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy. Drivers must ensure that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number plate for machine weight).
  • Page 28 1030-PA Transport and Lifting Instructions Driving or Winching onto or off of a Transport Vehicle Always attach the machine to a winch when loading or unloading from a truck or trailer by driving. Read and understand all safety, control, and operating information found on the machine and in this manual before operating the machine.

  • Page 29: Lifting Instructions

    1030-PA Transport and Lifting Instructions Lifting Instructions Only qualified riggers shall rig and lift the machine. Ensure that the crane, loading surfaces, spreader bars, cables, chains and straps are of sufficient capacity to withstand the machine weight. See the serial plate for the machine weight.
  • Page 30 Global Machinery Group, Inc. 3428 Bullock Lane San Luis Obispo, CA 93401 USA Phone: +1.805.303.2066 Toll Free (USA/Canada): 800.303.0499 www.goGMG.com...

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