Simpro Dumpmaster User Manual
  1. Manuals
  2. Brands
  3. Simpro Manuals
  4. Industrial Equipment
  5. Dumpmaster
  6. User manual

Simpro Dumpmaster User Manual

Hide thumbs Also See for Dumpmaster:
Table of Contents

Advertisement

Quick Links

Download this manual
USER MANUAL
S i m p r o D u m p m a s t e r
®
User Manual
| Simpro Dumpmaster®
Original Instructions | English | v59.0 | December 2019

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Dumpmaster and is the answer not in the manual?

Questions and answers

Related Manuals for Simpro Dumpmaster

Summary of Contents for Simpro Dumpmaster

  • Page 1 USER MANUAL S i m p r o D u m p m a s t e r ® User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019...
  • Page 2 Copyright © 2019 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
  • Page 3 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 4: Table Of Contents

    1 . C ont ent s Contents ........................3 Product Overview ......................5 Key features ........................... 5 Construction .......................... 5 Mechanism ..........................6 Safe Lifting Capacity ......................6 Duty cycle ..........................6 Intended operational life ..................... 7 Noise emissions ........................7 Environmental restrictions ....................
  • Page 5 Monthly inspection ......................47 Annual inspection ....................... 49 Spare Parts ......................... 51 Warranty ........................53 EC Declaration of Conformity ................55 Notes ........................56 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 6: Product Overview

    2 . P ro duct O ve rvie w Congratulations on your purchase of a Simpro Dumpmaster bin-tipping machine. The Dumpmaster is probably the safest, fastest and most reliable bin tipper on the market, and has been continuously developed over more than thirty years.

  • Page 7: Mechanism

    2.5 Duty cycle The duty cycle of the Dumpmaster depends on the type of power supply and powerpack that is fitted to the machine, as well as various environmental factors and the manner in which the machine is used. The figures given below are estimates only.

  • Page 8: Intended Operational Life

    50,000 cycles 2.7 Noise emissions The noise emissions of the Dumpmaster bin lifter in standard operation have been assessed as not exceeding ~60 dB(A) at the operator’s ear. Operators are not required to wear hearing protection but are recommended to do so if using the machine on a constant basis.

  • Page 9: Notes

    4. If the machine is to be leased, sold or otherwise transferred, then this manual shall accompany the machine. 5. This is a generic manual. Simpro reserves the right to change the design of our products at any time without notification. In cases where the manual does not correspond with the actual product, use the manual as a reference guide only, and contact your authorized Simpro agent for assistance if required.

  • Page 10: Safety Assessment

    3 . S af ety A sse ssme nt The Dumpmaster has been designed to be as safe as possible without restricting the ease-of- use and versatility of the machine. A Hazard and Risk Assessment should be undertaken before the Dumpmaster is used for...
  • Page 11 Serious injury or Scarcely possible death Possible under specific PL(d) (irreversible) Frequent to continuous conditions and/or long exposure time Scarcely possible PL(e) User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 12: Hazard And Risk Assessment Guide

    3.3.1.2 Achieving the Performance Level required (PLr) As standard, all hazards intrinsic to the Dumpmaster design are addressed by safety functions with a minimum performance of PL(c). Therefore, additional or customised safety systems are only required in the following cases: 1.
  • Page 13 Risk Factor 6-10 11-50 101-500 501-1000 1001 + Risk Negli- Very Very Unacce- Significant High Extreme Evaluation gible high ptable User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...
  • Page 14 3.4.2 Identified Hazards The following hazards have been identified that are intrinsic to the Dumpmaster design. For each hazard a full Risk Evaluation has been completed and control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards.
  • Page 15 Crushing if the machine falls over Operator DPH: Risk 1.25 Factor: Low risk as Dumpmaster tippers are very stable and the bin centre of gravity remains well within the machine’s footprint throughout the tipping cycle. Other DPH: Risk 1.25 persons Factor: As above.
  • Page 16 Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard:...
  • Page 17 Using disciplinary measures to ensure the Standard Operating Procedures are followed. Posting signage, floor marking, or other warnings as deemed appropriate. Taking steps to develop a culture of safety and open communication among staff. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 18: Safety Norms

    3.5 Safety Norms The following safety norms must be observed for the safe use of a Dumpmaster bin lifter. Only trained and authorised personnel are permitted to use the machine. Operators must read and obey the instructions displayed on the machine.
  • Page 19 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 20: Operating Instructions

    4 . O pe rat in g Instru ct io n s 4.1 Before operation Before operating a Dumpmaster of any type, check the following points to ensure that the machine is stable and safe to use. 1. The machine is on level hard ground, with a slope of 1:12 or less.
  • Page 21 - 180L Capsules lift Cradle BRUTE® Bins General and 205L Drums Combi-Cradle custom Plastic Tubs applications Customs Bins 4.2.7 Custom Custom Custom bins Cradle applications User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 22: En840 Base-Lift Cradle (Standard)

    4.2.2 EN840 Base-lift Cradle (standard) 4.2.2.1 Emplacing bins Open the door and place the wheelie bin onto the cradle. For full- size 240L bins, both wheels should be positioned into a catch (on either side of the cradle). For smaller bins such as 60L, 80L, 120L and 140L, only the left-hand wheel needs be positioned into a catch.

  • Page 23: Ansi Bar-Lift Cradle With Base

    Removing bins Open the door, take hold of the upper edge of the bin, drum or container, and pull it gently out of the cradle. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 24: Operation Of Controls

    All personnel using the machine must know how to correctly operate the controls. Incorrect operation may result in a safety hazard or damage to the machine. The Dumpmaster controls are designed to allow simple, safe and fast operation of the electro-hydraulic systems. A range of different control panels may be installed, depending on the operational and safety requirements of the machine.

  • Page 25: Standard Control Panel

    How to operate the controls of a machine with an autocycle function, allowing bins to be emptied without continuous operator input. Dumpmaster models that are fitted with an autocycle control system may be used in either ‘Manual’ or ‘Automatic’ mode, selected using a switch on the control panel.

  • Page 26: Vsd Control Panel

    ISO13849-1 and AS/NZS4024 up to PL(d)/Cat3 or higher. Dumpmaster models that are fitted with a safety- monitored control system may be used in either ‘Manual’ or ‘Automatic’ mode, selected using a switch on the control panel.
  • Page 27 LOWER button to unlock it at any time. Release the RAISE or LOWER button, or press the EMERGENCY STOP button at any time to stop the cradle. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 28: Care And Maintenance

    5. C are and Main te na nc e The Dumpmaster is designed to give many years of service with minimal maintenance. In the event a fault or malfunction does occur, refer to the Quick Trouble Shooting Guide in Section before contacting your agent for service.

  • Page 29: Cleaning

    The ‘roller arm(s)’ may be pressing against the ‘tipping track’, due to the cradle sitting out of level, or not being properly centred between the masts. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...
  • Page 30 3. With the cradle lowered, rectify the problem by lubricating, straightening and/or realigning the mechanical components as required. If the mast is bent, you may need to contact your agent for support. 4. Close the door and run the machine through several complete lift/lower cycles with no bin in the cradle, to check that the problem has been properly resolved.
  • Page 31 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 32: Electrical System (Battery)

    5.4 Electrical System (battery) If you do not operate a battery-powered machine, please disregard this section. Standard battery-powered machines are fitted with two deep-cycle sealed gel batteries, a digital smart charger, and a series-wound 24VDC motor. The control voltage is 24VDC. The motor only runs when the RAISE button is pressed;...

  • Page 33: Batteries And Battery Care

    Machines produced prior to 2020 were fitted with a purple 60 Amp MAXI blade-fuse to protect the electrical systems. If this fuse is blown it must be replaced. Replacement fuses are available from Simpro (part 0790050101) or any automotive parts retailer. User Manual | Simpro Dumpmaster®...

  • Page 34: Solar Panel

    5.4.9 Solar panel If you do not operate a machine with a solar panel kit, please disregard this section. Battery machines may be fitted with a solar panel kit to allow operation in locations without mains power. The 80W/24V monocrystalline solar panel (dimensions 930x673x35mm) is mounted on an adjustable steel bracket at the top of the mast, and delivers power to the battery via a digital regulator.

  • Page 35: Electrical System (3-Phase Mains)

    3-phase machines are fitted with a transformer which outputs 24VDC current to the control systems. The transformer input voltage and frequency depend on the standard 3-phase mains power in the country for which the machine was designed. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 36: Electrical System (1-Phase Mains)

    5.6 Electrical System (1-phase mains) If you do not operate a 1-phase mains machine, please disregard this section. Machines powered by 1-phase mains electricity are generally the same as other models, but are fitted with an electronic Variable Speed Drive (VSD), which operates a 3-phase 2-pole electric motor driving the hydraulic pump.
  • Page 37 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 38: Hydraulic System

    5.7 Hydraulic System 5.7.1 Powerpack The hydraulic powerpack is supplied as a complete unit. The motor, pump, oil tank, and all control valves are mounted into the centre manifold. 5.7.2 Control valves The hydraulic system has four primary control valves: 5.7.2.1 Check valve This is a one-way valve which prevents oil from flowing back through the pump when the...

  • Page 39: Safety Door And Interlock

    5.8 Safety door and interlock 5.8.1 Standard safety door (side-hinge) The standard Dumpmaster is fitted with a single side-hinge safety door, consisting of a steel tube frame with 25x25x2mm wire mesh guarding. This door is very simple and robust, but will benefit from occasional servicing as follows: 1.
  • Page 40 If the struts do not hold the door open, they may need to be replaced. 5.8.3 Safety door interlock The standard Dumpmaster safety door is fitted with a solenoid-operated safety interlock. The interlock is an Idec model HS5E-D4403-G or HS5E-F4403-G, ‘power-to-unlock’ type, with four internal contacts which are used to determine whether the door is closed and locked.
  • Page 41 Interlock specifications A summary of the interlock specifications is included below. The complete Idec user manual can be downloaded from the following link: https://goo.gl/iafPoI. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 42: Safety-Monitoring System (Pl(D)/Pl(E) Only)

    5.9 Safety-Monitoring System (PL(d)/PL(e) only) If you do not operate a machine with a safety-monitored control system to achieve ISO 13849-1 or AS/NZS 4024 PL(d) or PL(e), please disregard this section. Machines with an ISO 13849-1 safety rating of PL(d) or PL(e) are fitted with a Rockwell CR-30 Safety Relay to monitor the safety systems.
  • Page 43 The CR30 has a USB interface for connection to a personal computer for configuration. Use a standard USB A Male to B Male cable for connecting to the relay. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 44: Assembly, Handling, Transport & Storage

    To ensure stability, the cradle should be positioned 100mm off the ground when moving. A small accessory is available from Simpro which enables a directional lock on the castor wheels. In some applications this makes the machine easier to manoeuvre.
  • Page 45 4. Charge the batteries (if fitted) and apply a suitable lubricant to the electrical contacts. 5. Turn the lockout switch to the OFF position. 6. Remove the key and store in a safe location. User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 46: Safety Inspections

    7 . S af ety In spec t io ns It is recommended to conduct regular safety inspections of the Dumpmaster. This helps to ensure operator safety and extend the service life of the machine. The inspection schedule is divided into three parts: weekly, monthly and annual inspections.
  • Page 47 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 48: Monthly Inspection

    7.3 Monthly inspection The following inspection should be carried out every month, and the results recorded in the log on the following page. Monthly Inspection Checklist Category Item Check Conduct a complete tipping cycle and check for General Entire machine any faults or abnormal behaviour.
  • Page 49 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 50: Annual Inspection

    7.4 Annual inspection The following inspection should be carried out every 12 months, and the results recorded in the log on the following page. Annual Inspection Checklist Category Item Check Conduct a complete tipping cycle and check for General Entire machine any faults or abnormal behaviour.
  • Page 51 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 52: Spare Parts

    8 . S pare Parts The following table includes only the most common Dumpmaster spare parts as at the time of publication. A full list of parts is available on request from Simpro, or may be viewed on our website here: https://simpro.world/bin-lifters/dumpmaster/spare-parts. Diagram Ref.
  • Page 53 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...

  • Page 54: Warranty

    “Agent” means a person or company authorized by Simpro to sell a Product. “Service Agent” means a person or company authorized by Simpro to repair a Product. “End User” means the first purchaser of a Product from a Sales Agent authorised by Simpro to sell the Product.
  • Page 55 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.

  • Page 56: Ec Declaration Of Conformity

    1 0 . E C D ec l arat io n of C onf o rm it y DECLARATION OF CONFORMITY ORIGINAL Business Name and Full Address of Manufacturer Simpro Handling Equipment Ltd 66 Rangi Road, Takanini 2105 Auckland, New Zealand Name and Address of Authorised Representative...

  • Page 57: Notes

    1 1 . N ote s User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...
  • Page 59 User Manual | Simpro Dumpmaster® Original Instructions | English | v59.0 | December 2019 | Page...
  • Page 60 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 202236 @simpro.world Southgate, Takanini 2246 Auckland, New Zealand @SimproWorld_Lifters User Manual | Simpro Dumpmaster® Original Version | English | v59.0 | December 2019 | © 2019 Simpro Handling Equipment Ltd...

Table of Contents