Related Manuals for Simpro Multi-Tip MT1600B
Summary of Contents for Simpro Multi-Tip MT1600B
- Page 1 USER MANUAL S i m p r o M u l t i - T i p ® User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019...
- Page 2 Copyright © 2019 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
- Page 3 User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 4: Table Of Contents
1 . C ont ent s Contents ........................3 Product Overview ......................5 Key Features .......................... 6 Construction .......................... 6 Mechanism ..........................6 Safe Lifting Capacity ......................6 Duty cycle ..........................7 Intended operational life ..................... 7 Noise emissions ........................7 Environmental restrictions .................... - Page 5 Monthly inspection ......................37 Annual inspection ....................... 39 Spare Parts ......................... 41 Warranty ........................43 EC Declaration of Conformity ................45 Notes ........................46 User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 6: Product Overview
2 . P ro duct O ve rvie w Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter should be - safe, reliable, cost-effective and easy to use. With a 150kg lifting capacity and 15-second tipping cycle, it is ideal for emptying bins at schools, factories and events centres. -
Page 7: Key Features
Never attempt to lift more than the factory-designated Safe Lifting Capacity noted on the rating plate. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 8: Duty Cycle
2.5 Duty cycle The duty cycle of the Multi-Tip depends on the type of power supply and powerpack that is fitted to the machine, as well as environmental factors and the manner in which the machine is used. The figures given below are estimates only. Duty Cycle (tipping at 1600mm) Power Supply Throughput (net... -
Page 9: Environmental Restrictions
7. If the machine is to be leased, then this manual shall accompany the machine. 8. This is a generic manual. Simpro reserves the right to change the design of our products at any time without notification. In cases where the manual does not correspond with the actual product, use the manual as a reference guide only, and contact your authorized Simpro agent for assistance if required. -
Page 10: Safety Assessment
3 . S af ety A sse ssme nt The Multi-Tip has been designed to be as safe as possible without restricting the ease-of-use and versatility of the machine. A Hazard and Risk Assessment should be undertaken before the Multi-Tip is used for the first time, as described in Section 3.4. -
Page 11: The Iso 13849-1:2015 Safety Model
Scarcely possible Serious injury or death (irreversible) PL(d) Possible under specific Frequent to continuous conditions and/or long exposure time Scarcely possible PL(e) User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 12: Hazard And Risk Assessment Guide
In any of these cases, information about the required safety function PLr should be provided to Simpro before placing an order. Simpro will then propose additional or uprated systems to achieve the PLr in compliance with ISO 13849-1:2015. This may include any or all of the... -
Page 13: Iso 12100:2010 Risk Assessment Model
Risk Factor 6-10 11-50 51-100 101-500 501-1000 1001 + Risk Negli- Very Signifi- Very Unaccep- High Extreme Evaluation gible cant high table User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 14: Identified Hazards
3.4.2 Identified Hazards The following hazards have been identified that are intrinsic to the Multi-Tip design. For each hazard a full Risk Evaluation has been completed and control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards. - Page 15 Control Operators must wear appropriate Personal Protective Equipment (PPE) when measures operating machinery in extreme weather conditions. Section 2.8 for Multi-Tip environmental restrictions. Comments User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
- Page 16 Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Other Factor: persons Control measures Comments Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Factor: Other persons Control measures Comments Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Other Factor: persons Control measures Comments Site-specific hazard:...
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Page 17: Residual Hazards
Using disciplinary measures to ensure the Standard Operating Procedures are followed. Posting signage, floor marking, or other warnings as deemed appropriate. Taking steps to develop a culture of safety and open communication among staff. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 18: Safety Norms
3.5 Safety Norms The following safety norms must be observed for the safe use of a Multi-Tip bin lifter. Only trained and authorised personnel are permitted to use the machine. Operators must read and obey the instructions displayed on the machine. Never operate the machine on soft ground, or ground with a slope ratio greater than 1:12. - Page 19 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 20: Operating Instructions
4 . O pe rat in g Instru ct io n s 4.1 Before operation Before operating a Multi-Tip bin lifter, check the following points to ensure that the machine is stable and safe to use. 1. The machine is on level hard ground, with a slope of 1:12 or less. 2. - Page 21 - 180L Capsules lift Cradle BRUTE® Bins General and 205L Drums Combi-Cradle custom Plastic Tubs applications Customs Bins 4.2.7 Custom Custom Custom bins Cradle applications User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 22: En840 Base-Lift Cradle (Standard)
4.2.2 EN840 Base-lift Cradle (standard) 4.2.2.1 Emplacing bins Place the wheelie bin onto the cradle. For full-size 240L bins, both wheels should be positioned into a catch (on either side of the cradle). For smaller bins such as 60L, 80L, 120L and 140L, only the left-hand wheel needs be positioned into a catch. -
Page 23: Ansi Bar-Lift Cradle With Base
4.2.7.2 Removing bins Take hold of the upper edge of the bin, drum or container, and pull it gently out of the cradle. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 24: Operation Of Controls
4.3 Operation of controls All personnel using the machine must know how to correctly operate the controls. Incorrect operation may result in a safety hazard or damage to the machine. A small number of machines have customised or non-standard controls, which are provided with their own operating instructions in a separate document. - Page 25 User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 26: Care And Maintenance
Contact your Simpro agent if repair or service work is required. All repair and service work must be carried out by qualified personnel. Replacement parts must be supplied by Simpro or an authorized Simpro agent, and must be of the same design and specification as the original parts. -
Page 27: Cleaning
If the cradle jams on the way down, or has jammed on the way up but will not come down, it may be due to a hydraulic, electrical, or mechanical fault. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... - Page 28 5.3.2.1 Hydraulic or electrical fault When the SAFETY and LOWER buttons are pressed simultaneously, the lowering valve should ‘c ck’ s as it opens. If it does not, the problem may be either a hydraulic or electrical fault. 1. Manually remove the bin if it is safe to do so. 2.
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Page 29: Electrical System (Battery)
1-phase mains-powered machine (see Section 2.5). On some older machines, the batteries will not charge if the battery isolator switch is turned OFF (see Section 5.4.7). User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 30: Batteries And Battery Care
Battery machines are fitted with an overload fuse to protect the electrical system from excessive current draw. The fuse is a standard automotive MAXI blade-fuse, grey in colour, with a 120 Amp rating. Replacements are available from Simpro (part 0790050107) or any automotive parts retailer. -
Page 31: Solar Panel
The solar panel should be cleaned every six months, using a microfiber cloth or damp rag. Use appropriate height-safety equipment when adjusting or cleaning the solar panel. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 32: Electrical System (3-Phase Mains)
5.5 Electrical System (3-phase mains) If you do not operate a 3-phase mains machine, please disregard this section. The 3-phase mains specification is recommended for high-intensity applications. Machines powered by 3-phase mains electricity are generally the same as other models, but are fitted with a 3-phase 2-pole electric motor driving the hydraulic pump. -
Page 33: Electrical System (1-Phase Mains)
Residual voltages may be retained in the VSD inverter after it has been disconnected from the power supply. Use extreme caution when servicing electrical components. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 34: Hydraulic System
5.7 Hydraulic System 5.7.1 Powerpack The hydraulic powerpack is supplied as a complete unit. The motor, pump, oil tank, and all control valves are mounted into the centre manifold. 5.7.2 Control valves The hydraulic system has four primary control valves: 5.7.2.1 Check valve This is a one-way valve which prevents oil from flowing back through the pump when the... -
Page 35: Hydraulic System Schematic
5.7.6 Hydraulic system schematic User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... -
Page 36: Assembly, Handling, Transport & Storage
To ensure stability, the cradle should be positioned 100mm off the ground when moving. A small accessory is available from Simpro which enables a directional lock on the castor wheels. In some applications this makes the machine easier to manoeuvre. - Page 37 4. Charge the battery (if fitted) and apply a suitable lubricant to the electrical contacts. 5. Turn the battery isolator switch to the OFF position. 6. Remove the key and store in a safe location. User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 38: Safety Inspections
The inspection procedures are described in the following pages, along with logs for recording the results. Simpro strongly recommends that safety inspections are carried out according to the schedule described in this section. Operators should immediately stop using the machine and request an inspection if any fault or abnormal operation is observed. - Page 39 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 40: Annual Inspection
7.3 Annual inspection The following inspection should be carried out every 12 months, and the results recorded in the log on the following page. Annual Inspection Checklist Category Item Check Visually inspect for dented or broken parts. General Entire machine Conduct a complete tipping cycle and check for any faults or abnormal behaviour. - Page 41 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 42: Spare Parts
8 . S pare Parts The following table includes only the most common Multi-Tip spare parts as at the time of publication. A full list of parts is available on request from Simpro, or may be viewed on our website here: https://simpro.world/bin-lifters/multi-tip/spare-parts. Diagram Ref. - Page 43 User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page...
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Page 44: Warranty
The Agent shall keep accurate records of the date of all machine trials, sales. etc. Simpro will, at its option, repair or replace any items that fail or prove defective within the Warranty period. - Page 45 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.
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Page 46: Ec Declaration Of Conformity
1 0 . E C D ec l arat io n of C onf o rm it y DECLARATION OF CONFORMITY ORIGINAL Business Name and Full Address of Manufacturer Simpro Handling Equipment Ltd 66 Rangi Road, Takanini 2105 Auckland, New Zealand Name and Address of Authorised Representative... -
Page 47: Notes
1 1 . N ote s User Manual | Simpro Multi-Tip® Original Instructions | English | v35.0 | December 2019 | Page... - Page 48 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 202236 @simpro.world Southgate, Takanini 2246 Auckland, New Zealand @SimproWorld_Lifters User Manual | Simpro Multi-Tip® Original Version | English | v35.0 | December 2019 | © 2019 Simpro Handling Equipment Ltd...
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