Simpro Dumpmaster Manuals

Manuals and User Guides for Simpro Dumpmaster. We have 2 Simpro Dumpmaster manuals available for free PDF download: User Manual, Service Manual

Simpro Dumpmaster User Manual

Simpro Dumpmaster User Manual (60 pages)

Brand: Simpro | Category: Industrial Equipment | Size: 3 MB

Table of Contents

1 Contents

4
- Table of Contents
  4
2 Product Overview

6
- Key Features
  6
- Construction
  6
- Mechanism
  7
- Safe Lifting Capacity
  7
- Duty Cycle
  7
- Intended Operational Life
  8
- Noise Emissions
  8
- Environmental Restrictions
  8
- Ingress Protection
  8
- Notes
  9
3 Safety Assessment

10
- Safety Features
  10
- Reasonably Foreseeable Misuse
  10
- OSH Compliance Specification Guide
  10
- Hazard and Risk Assessment Guide
  12
- Safety Norms
  18
4 Operating Instructions

20
- Before Operation
  20
- Emplacing and Removing Bins
  20
- Operation of Controls
  24
  - Control Panel Identification
    24
  - Standard Control Panel
    25
  - Autocycle Control Panel
    25
  - VSD Control Panel
    26
  - Safety-Monitored Control Panel
    26
5 Care and Maintenance

28
- Quick Troubleshooting Guide
  28
- Cleaning
  29
- Cradle Jams
  29
- Electrical System (Battery)
  32
  - Localisation
    32
  - Voltmeter
    32
  - Battery Charging
    32
  - Batteries and Battery Care
    33
  - Smart Charger
    33
  - Appliance Socket
    33
  - Lockout Switch
    33
  - Solar Panel
    34
- Electrical System (3-Phase Mains)
  35
- Electrical System (1-Phase Mains)
  36
- Hydraulic System
  38
  - Powerpack
    38
  - Control Valves
    38
  - Lift Ram
    38
  - Hydraulic Fluid
    38
  - Maintenance
    38
  - Hydraulic System Schematic
    38
- Safety Door and Interlock
  39
- Safety-Monitoring System (PL(D)/Pl(E) Only)
  42
6 Assembly, Handling, Transport & Storage

44
7 Safety Inspections

46
- Pre-Inspection Checklist
  46
- Weekly Inspection
  46
- Monthly Inspection
  48
- Annual Inspection
  50
8 Spare Parts

52
9 Warranty

54
10 EC Declaration of Conformity

56
11 Notes

57

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Simpro Dumpmaster Service Manual

Simpro Dumpmaster Service Manual (40 pages)

Brand: Simpro | Category: Lifting Systems | Size: 3 MB

Table of Contents

Table of Contents
3
1 Dumpmaster Overview

6
2 Layout of Parts

7
3 Troubleshooting Guide

8
4 Electrical System

10
- General Description
  10
- Removal of Outer Cover
  10
- Batteries
  10
  - Care
    11
  - Testing
    11
  - Removal and Refitting
    11
- Battery Charger
  12
  - Testing
    12
  - Removal and Refitting
    12
- Motor Relay (Battery Machines Only)
  13
  - Testing
    13
  - Removal and Refitting
    13
- Lowering Valve Solenoid
  14
  - Testing
    14
  - Removal and Refitting
    14
- Control Buttons and Switches
  14
  - Testing
    15
  - Removal and Refitting
    15
- Door Safety Interlock
  16
- Mains Electric Motor
  17
  - General Description
    17
  - 1-Phase Configuration
    17
  - 3-Phase Direction of Rotation
    17
  - Removal and Refitting
    17
- Transformer
  18
- Contactor
  18
- Variable Speed Drive (VSD)
  18
- Battery Electric Motor
  19
  - General Description
    19
  - Motor Brushes
    19
- Wiring Diagram for Battery Dumpmaster
  20
- Circuit Diagram for Battery Dumpmaster
  21
- Wiring Diagram for 3-Phase Dumpmaster
  22
- Wiring Diagram for 1-Phase Dumpmaster
  23
5 Hydraulic Powerpack

24
- General Description
  24
- Removal and Refitting
  25
- Hydraulic Oil Tank
  25
- Lowering Valve
  26
  - Removal and Refitting
    26
- Pressure-Compensating Lowering Speed Valve
  26
- Pressure-Relief Valve
  27
  - Adjustment
    27
- Check Valve
  27
  - Removal and Refitting
    27
6 Hydraulic Ram

28
- General Description
  28
- Removal and Refitting
  28
- Dismantling and Servicing
  28
- Ram Alignment
  29
- Ram Guide Channel
  29
- Hose-Burst Valve
  29
- Ram-End Rollers
  30
  - Removal and Refitting
    30
- Ram Replacement
  30
7 Bin Cradle

32
- General Description
  32
- Removal and Refitting
  32
- Cradle Jamming
  33
  - Cradle Jams at Top of Cycle
    33
  - Cradle Jams Part-Way down
    33
- Cradle Levelling
  33
8 Guarding and Door

34
9 General

36
- Lifting Chains
  36
  - Removal and Refitting
    36
- Castor Wheels
  36
- Dumpmaster Lifting Arrangement
  37
10 Common Spare Parts

38

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