Advertisement
Quick Links
Advertisement
Related Manuals for Marzocchi Shiver SC 2005
Summary of Contents for Marzocchi Shiver SC 2005
- Page 1 © Marzocchi Suspension 2005 - Shiver SC 2005 - Shiver SC Technical instructions...
- Page 2 © Marzocchi Suspension 2005 - Shiver SC Exploded view - Shiver SC 100 Rif. Code Quantity 1 532756>A 2 528050 3 819134/R 4 5321086 5 528223 6 523286>A 7 5181090>A 8 521142IW>A 9 532810>A 10 528214 11 703705KM/C 12 538110 13 522288 14 528172NOK>B...
- Page 3 © Marzocchi Suspension 2005 - Shiver SC Spare part list - Shiver SC 100 Q.ty in the Rif. Code Description model 532756>A FOOT NUT GROUP 528050 O-RING 819134/R R.H. DROP OUT+STANCHION TUBE 5321086 INNER SHAFT 528223 O-RING 523286>A STOP RING 5181090>A...
- Page 4 © Marzocchi Suspension 2005 - Shiver SC Technical characteristics: Technical characteristics Single-crown fork with ø 30mm reverse legs. Available travels: 100 mm. Right fork leg damping element: spring with preload mechanical adjustment. Left fork leg damping element: spring with preload mechanical adjustment.
- Page 5 Always grease the seal lips before reassembling. All of the components of Marzocchi forks require the use of metric tools. Use only metric tools. Imperial (US) tools may have similar sizes, but can damage the bolts, making them impossible to loosen or tighten.
- Page 6 © Marzocchi Suspension 2005 - Shiver SC With a 5mm Allen wrench, tighten the screws (3) on both dropouts to the recommended tightening torque (10 Nm ± 1) following the sequence 1-2-1.
- Page 7 © Marzocchi Suspension 2005 - Shiver SC Dismantling: Removing the top caps Put the fork in the vice in vertical position, fixing it by the dropouts. With a 1.5mm Allen wrench loosen the grubscrew (4) and remove the adjusting knob (5).
- Page 8 © Marzocchi Suspension 2005 - Shiver SC Free the fork from the vice and tip it into a container of a suitable size to drain the oil; compress the fork a few times to help the oil flow out. Do not pour used oils on the ground.
- Page 9 © Marzocchi Suspension 2005 - Shiver SC Remove the threaded pin (2) and locknut (1). Remove the spring guide tube (7). The HSCV cartridges (5) are sealed through machining and cannot be overhauled. In the case of faults or a malfunctioning, they must be replaced.
- Page 10 © Marzocchi Suspension 2005 - Shiver SC With the same screwdriver, prize off the metal stop ring (2). Take great care not to damage the internal surfaces of the slider while removing the stop ring. Pull stanchion (3) out of slider (4); to separate these two elements you will have to pull hard. With this operation the sealing ring (5), the spring cup (6) and the bottom guide bush (7) will be removed from the slider.
- Page 11 © Marzocchi Suspension 2005 - Shiver SC Assembling: Reassembling stanchion tube, slider and sealing rings The old sealing rings and dust seals must not be used again. Before reassembling, check the conditions of the guide bushes. Replace, if they are scratched or grooved. Check the wearproof coating of the guide bushes which must be in a good condition.
- Page 12 © Marzocchi Suspension 2005 - Shiver SC Re-assemble the dust seal (1) in its seat, pressing it home with your hands. Assembling: During the assembly of the pumping unit, strictly obey the instructions below. Do not, at any times, reverse the position of the pumping elements in the fork legs (if you are unsure about anything, please refer to the relevant exploded view).
- Page 13 © Marzocchi Suspension 2005 - Shiver SC Tighten the threaded pin (2) on the cartridge rod being careful not to damage the O-ring. With the 10mm and 7.5mm spanners, tighten locknut (1) on the threaded pin (2) to the recommended tightening torque (6 Nm ±...
- Page 14 © Marzocchi Suspension 2005 - Shiver SC In a graduated recipient, prepare the quantity of oil to pour into the fork leg (see table). Pour roughly 1/3 of the oil required into each stanchion, then pump the fork a few times to eliminate any traces of air.
- Page 15 © Marzocchi Suspension 2005 - Shiver SC Fit lock cap (1) and, with a 21mm socket spanner, tighten to the recommended tightening torque (10 Nm ± 1). Mount the stop ring (8). Mount the adjusting knob (5) and, with a 1.5mm Allen wrench, tighten the grubscrew (4) to the...
- Page 16 During setting don't force the adjusters beyond their limit of travel and don't exceed the max recommended air pressure. To keep the pressure inside the fork’s legs, only use the special MARZOCCHI pump with pressure gauge. The use of any other pump can compromise the inflating operation and cause malfunction or damage to the fork, resulting in an accident, personal injury or death.
- Page 17 © Marzocchi Suspension 2005 - Shiver SC Do not force the adjuster beyond its limit of travel. Setting: Rebound adjustment Right fork leg: With the rebound adjuster you can control the return speed of the fork after compression. The right rebound speed setting makes the bike stable letting it follow the variations in the terrain and any obstacles.
- Page 18 © Marzocchi Suspension 2005 - Shiver SC Tightening torques Components Tightening torque (Nm) Fork leg top caps 10±1 Preload knob locking grubscrews 1,5±0,2 Preload knob locknut 6±1 Pumping element/cartridge bottom nuts 10±1 Wheel axle Allen screws 10±1 Wheel axle screws 15±1...
- Page 19 © Marzocchi Suspension 2005 - Shiver SC Diagnostics Finding the problem Finding the possible cause Possible solutions proposed Fork doesn't get full travel Oil level too high Check oil levels Fork doesn't get full travel Spring rate too stiff Change to softer spring rate...
Need help?
Do you have a question about the Shiver SC 2005 and is the answer not in the manual?
Questions and answers