Caldertech Uniprep 1 Operating Instructions Manual

Caldertech Uniprep 1 Operating Instructions Manual

Rotary scraping tools

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Uniprep 1 + 2
Rotary Scraping Tools
Operating Instructions
Product Code: 01-02-001, 01-02-002
01-03-001, 01-03-002
Revision: 02
Designed and Manufactured in the UK

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Summary of Contents for Caldertech Uniprep 1

  • Page 1 Uniprep 1 + 2 Rotary Scraping Tools Operating Instructions Product Code: 01-02-001, 01-02-002 01-03-001, 01-03-002 Revision: 02 Designed and Manufactured in the UK...
  • Page 2 Helping you make the right connections. © Copyright Caldervale Technology Ltd. The copyright for this product and instruction manual is held by Caldervale Technology Ltd. Any technical specifications, or illustrations part of this manual cannot be reproduced, used illicitly or distributed in any form for competitive purposes.
  • Page 3: Table Of Contents

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools Contents Contents Page Introduction 02. Safety Instructions 03. Operation 04. Removal After Completion 05. Specifications 06. Parts Diagram 07. Warranty Information 08. Certificate of Conformity 09. Service and Repair Decommissioning and Disposal...
  • Page 4: Introduction

    In accordance with Gas Industry Standards GIS/PL2-5 Part 5 Electrofusion ancillary tools. These products (Uniprep 1 + 2 Rotary Scraping Tools) have been manufactured, inspected and tested in accordance with the ISO9001 quality control systems and procedures in place at Caldervale Technology Ltd, Dewsbury.
  • Page 5: Safety Instructions

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 02. Safety Instructions Safety Instructions Read and understand the whole instruction booklet before using the tool. 2. It is imperative that all possible precautions are made to avoid unexpected pipe movement when the tool is being used.
  • Page 6: Operation

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 03. Operation Operation Instructions for use Ensure that the pipe end is cut square (No more than 2° out of square), is free of burrs and the section to be scraped does not have any deep scores.
  • Page 7 Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 03. Operation 5. Position the scraper onto the pipe with the tool resting on the axle wheels and with the undercarriage (7) inside the bore of the pipe. The end of the pipe should touch the pipe stop (9).
  • Page 8: Removal After Completion

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 04. Removal After Completion Removal After Completion On completion, the scraped section should be inspected for areas of un-scraped pipe. If necessary, the pipe can be scraped again. 2. To remove the scraper, loosen the tool post locking screw (5) and raise the tool post clear of the pipe and retighten (5).
  • Page 9: Specifications

    0.3mm Max Scrape Length: Uniprep 1: 150mm Uniprep 2: 175mm Min - Max Pipe Size: Uniprep 1: 90 - 400mm All SDR Ratings Uniprep 2: 125 - 500mm All SDR Ratings Weight: Uniprep 1: 3.6kg Uniprep 2: 3.8kg Product Codes:...
  • Page 10: Parts Diagram

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 06. Parts Diagram Parts Diagram Part Product Code Description 01-02-071 Body Repair kit 01-02-072 Handle Repair Kit 01-02-073 Underarm Repair Kit 01-02-074 Undercarriage Repair kit 01-02-075 Axel Repair Kit 400 Uniprep 1...
  • Page 11 Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 06. Parts Diagram Part Product Code Description 01-02-058 Cutting Tip and Holder Repair Kit 01-02-079 Toolpost Cartridge 01-02-080 Axel End Plate (boomerang) Repair Kit Z01-02-108 Feed Screw 400 Uniprep 1 Z01-02-202...
  • Page 12: Warranty Information

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 07. Warranty Information Warranty Information 1. Extent of Warranty a) Subject to clauses 2 and 3, Caldervale Technology Ltd warrants to the end-user customer that its products will be free from defects in materials and workmanship, for six months after the date of purchase by the end-user customer, subject to providing proof of purchase.
  • Page 13 Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 07. Warranty Information iv) Operation outside the products specifications; v) Improper site preparation or maintenance; vi) Faulty pipes. 3. Limitations of Warranty a) Caldervale Technology Ltd does not warrant the operation of any product to be uninterrupted or error free.
  • Page 14: Certificate Of Conformity

    Operating Instructions Uniprep 1 + 2 Rotary Scraping Tools 08. Certificate of Conformity Certificate of Conformity...
  • Page 15: Service And Repair

    Essential Environmental, Health and Safety Requirements. • If a Caldertech pipe preparation tool has reached the end of its useful working life and cannot be refurbished it must be sent to a licensed recycling facility for treatment. That will ensure the waste hierarchy requirements are met.
  • Page 16 INTERNATIONAL Caldervale Technology Ltd Bretfield Court, Dewsbury, West Yorkshire WF12 9BG, UK +44 (0)1924 469571 sales@caldertech.com caldertech.com AUSTRALIA / NZ Caldertech Australia Pty Ltd Unit 3/30 Juna Drive, Malaga WA 6090, Australia +61 (0)8 9209 1132 sales@caldertech.com.au caldertech.com.au...

This manual is also suitable for:

Uniprep 2

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