Related Manuals for Caldertech 02-31-650
Summary of Contents for Caldertech 02-31-650
- Page 1 Hydraulic Squeeze Off Tool 63-180mm / 2”-6” / 63-200mm Operating Instructions REVISION: 01 Designed and Manufactured in the UK...
- Page 2 Helping you make the right connections. © Copyright Caldervale Technology Ltd. The copyright for this product and instruction manual is held by Caldervale Technology Ltd. Any technical specifications, or illustrations part of this manual cannot be reproduced, used illicitly or distributed in any form for competitive purposes.
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Page 3: Table Of Contents
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm Contents Contents Page Introduction 02. Safety Instructions 03. Operation 04. Checking and Filling Oil Level 05. Troubleshooting 06. Specifications: Hydraulic Squeeze Tool 180mm / 6” IPS 10 07. Parts Diagram: Hydraulic Squeeze Tool 180mm / 6” IPS 11 08. -
Page 4: Introduction
SDR squeeze plates for pipe work in accordance with Gas Industry Standards GIS/PL2-7 Part 7 Squeeze-off tools and equipment. This product (Caldertech Hydraulically Powered Squeeze Tools) has been manufactured, inspected and tested in accordance with the ISO9001 quality control systems and procedures in place at Caldervale Technology Ltd, Dewsbury. -
Page 5: Before Using
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 01. Introduction Before Using Check the level of oil in the jack to ensure at correct level. It is important to ensure all component parts are present and in serviceable condition. -
Page 6: Safety Instructions
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 02. Safety Instructions Safety Instructions 1. Read and understand the whole booklet before using the tool 2. Read FIRST USE procedure before using the tool. 3. It is imperative that all possible precautions are made to avoid unexpected movement of the tool during use. -
Page 7: Operation
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 03. Operation Operation Hydraulic Jack Pump Collar Squeeze Tool Main Frame Safety Check Hydraulic Jack Screw Blocks Safety Check Jack Handle Screws Hydraulic Jack Limit Stop Control Valve Plates Bottom Bar Instructions for Use... - Page 8 4. Allow the section of squeezed pipe to reform to its original shape, this may take several hours. 5. A selection of post squeeze-off re-rounding tools are available to aid the pipe in regaining its original shape, vistit www.caldertech.com...
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Page 9: Routine Maintenance
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 03. Operation Transport 1. Replace the Bottom Bar into the Frame. Turn the Release Valve fully clockwise using the jacking handle. 2. Fit the jacking handle into the handle socket and ‘pump’ up the jack. 3. -
Page 10: Checking And Filling Oil Level
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 04. Checking and Filling Oil Level Checking and Filling Oil Level Fill Position Squeeze tool frame in an upright, squeeze bars fully open jack piston completely retracted. These conditions are necessary for checking and filling the hydraulic oil level. -
Page 11: Troubleshooting
PE pipes original shape, if this does not work we have a selection of re-rounding tools to help make any size pipe round again, see www.caldertech.com A squeezed pipe hasn’t Incorrect limit stop Check the correct size and SDR squeeze plates... -
Page 12: Specifications: Hydraulic Squeeze Tool 180Mm / 6" Ips
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 06. Specifications: 180mm / 6” IPS Specifications: Hydraulic Squeeze Tool 63-180mm / 2”-6” IPS Materials: Mild Steel EN3A, Chrome Plated Tube Finish: Powder Coating / Zinc Plated (Steel) Pipe Diameter: 63mm - 180mm All SDR Ratings... -
Page 13: Parts Diagram: Hydraulic Squeeze Tool 180Mm / 6" Ips
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 07. Parts Diagram: 180mm / 6” IPS Parts Diagram: Hydraulic Squeeze Tool 63-180mm / 2”-6” IPS SDR 17 SDR 11 Part Product Code Description 02-31-610 Squeeze tool (180mm) Main Frame 02-31-616 Spare Jack Kit 02-31-672... -
Page 14: Specifications: Hydraulic Squeeze Tool 200Mm
Oil Type: Hydraulic Jack Mineral (type HL or HM 30cSt at 40 Product Code: 02-31-650 75, 90, 110, 125, 140, 160, 180 & 200mm SDR 11 02-31-651 75, 90, 110, 125, 140, 160, 180 & 200mm SDR 17 02-31-652 75, 90, 110, 125, 140, 160, 180 &... -
Page 15: Parts Diagram: Hydraulic Squeeze Tool 200Mm
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 09. Parts Diagram: 200mm Parts Diagram: Hydraulic Squeeze Tool 63-200mm SDR 17 SDR 11 Part Product Code Description 02-31-670 Squeeze tool (200mm) Main Frame 02-31-671 Spare Jack Kit 02-31-672 Spare Spring Kit 02-31-673... -
Page 16: Warranty Information
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 10. Warranty Information Warranty Information 1. Extent of Warranty a) Subject to clauses 2 and 3, Caldervale Technology Ltd warrants to the end-user customer that its products will be free from defects in materials and workmanship, for six months after the date of purchase by the end-user customer, subject to providing proof of purchase. - Page 17 Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm 10. Warranty Information iv) Operation outside the products specifications; v) Improper site preparation or maintenance; vi) Faulty pipes. 3. Limitations of Warranty a) Caldervale Technology Ltd does not warrant the operation of any product to be uninterrupted or error free.
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Page 18: Service And Repair
Essential Environmental, Health and Safety Requirements. • If a Caldertech Hydraulically Powered Squeeze tool has reached the end of its useful working life and cannot be refurbished it must be sent to a licensed recycling facility for treatment. That will ensure the waste hierarchy requirements are met. -
Page 19: Eu Declaration Of Conformity
63 – 200mm • Product Code: 02-31-650 75, 90, 110, 125, 140, 160, 180 & 200mm SDR 11 02-31-651 75, 90, 110, 125, 140, 160, 180 & 200mm SDR 17 02-31-652 75, 90, 110, 125, 140, 160, 180 & 200mm SDR 11/17 This declaration is issued under the sole responsibility of the manufacturer. -
Page 20: Certificate Of Conformity
Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm Certificate of Conformity Certificate of Conformity This document certifies that the product detailed below fully conforms to the following standard without derogation. GIS/PL2-7: 2013 Squeeze Off Tool and Equipment Product: Hydraulic Squeeze Tool 63-180mm / 2”-6”... - Page 21 Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm Notes...
- Page 22 Operating Instructions Hydraulic Squeeze Off Tool 180mm / 6” IPS / 200mm Notes...
- Page 24 INTERNATIONAL Caldervale Technology Ltd Bretfield Court, Dewsbury, West Yorkshire WF12 9BG, UK +44 (0)1924 469571 sales@caldertech.com caldertech.com AUSTRALIA / NZ Caldertech Australia Pty Ltd Unit 3/30 Juna Drive, Malaga WA 6090, Australia +61 (0)8 9209 1132 sales@caldertech.com.au caldertech.com.au...