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Westeel Bin on Hopper Pea Installation And Storage Instructions

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Bin on Hopper Pea Upgrade Kit
Grain Bin
Installation and Storage Instructions
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 198846 R12
Revised: Dec. 2018

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Summary of Contents for Westeel Bin on Hopper Pea

  • Page 1 Bin on Hopper Pea Upgrade Kit Grain Bin Installation and Storage Instructions Original Instructions Read this manual before using product. Failure to Part Number: 198846 R12 follow instructions and safety precautions can Revised: Dec. 2018 result in serious injury, death, or property...
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Updated Safety Decal Locations 2.6. Safety Decal Locations and Details on page 7...

  • Page 3: Table Of Contents

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN CONTENTS 1. Introduction ............................4 2. Safety............................... 5 2.1. Safety Alert Symbol and Signal Words..................5 2.2. General Product Safety ......................5 2.3. Personal Protective Equipment....................5 2.4. Safety Decals ..........................6 2.5.

  • Page 4: Introduction

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 1. Introduction This manual describes how to assemble a Westeel Bin on Hopper Pea Upgrade Kit. Before assembling the pea upgrade kit, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly.

  • Page 5: Safety

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 6: Safety Decals

    2. SAFETY BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Coveralls • Wear coveralls to protect skin. Hard Hat • Wear a hard hat to help protect your head.

  • Page 7: Safety Decal Locations And Details

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 2. SAFETY 2.6. Safety Decal Locations and Details Replicas of the safety decals that are attached to the pea upgrade kit and their messages are shown in the figure(s) that follow. Safe operation and use of the pea upgrade kit requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 8 2. SAFETY BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN WARNING WARNING SAFETY INSTRUCTIONS ENTRAPMENT HAZARD • Read operator’s manual and all safety decals Never enter the bin when loading or before assembling, using, or servicing bin. unloading grain.
  • Page 9 BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 2. SAFETY NOTICE WARNING When equipped with aeration system, to prevent roof and/or bin damage: • Consult dealer to install adequate roof venting. • Ensure all roof vents are open and unobstructed.

  • Page 10: Before You Begin

    43,500 lbs. per sq. in. (300 MPa) re-bar. The foundation designs included in this manual are suggestions only, and will vary according to local soil conditions. Westeel will not assume any liability for results arising from their use.

  • Page 11: Methods Of Installation

    Local safety authorities should be contacted as standards vary between jurisdictions. 3.4. Methods of Installation The recommendations for assembling and installing Westeel grain bins must be closely followed to achieve the full strength of the bin and to achieve adequate weather sealing. The product warranty is void if: 1.

  • Page 12: Product Storage

    3. BEFORE YOU BEGIN BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 9. If installing an existing bin on a hopper, make sure the bin is designed for a hopper application, and that the foundation is capable of withstanding the substantial point loads that the hopper legs apply. If uprights are present, make sure that they are supported.

  • Page 13: Grain Bin Use

    • Never enter a loaded grain bin for any reason. Grain can be a killer. 3.8. Important Notes • Westeel does not provide a foundation design for this product, and is not liable for any damages or injuries related to inadequately designed or constructed foundations. Customers must contract professional services for all foundation design and construction work.
  • Page 14 3. BEFORE YOU BEGIN BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN • Contact local power officials for minimum power line clearance. • See Section 3.5. – Critical Assembly Requirements on page 11 for mandatory siting and assembly requirements.

  • Page 15: Preparation

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 4. PREPARATION 4. Preparation 4.1. Check Shipment Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have arrived and that none are damaged.

  • Page 16: Cutting Openings In Wide-Corr® Grain Bins

    5. Openings shall be sealed all the way around for all weather conditions. 6. Instructions shall be followed closely to avoid damage to bin structure. 7. Except cutting openings described below, any other modification to Westeel bins shall be approved by a professional engineer.

  • Page 17: Assembly

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 5. ASSEMBLY 5. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle.
  • Page 18 Bins in this application require additional uprights due to the "mass flow" phenomenon erienced during unloading. List of Kit parts is shown on the other side of these instructions. 5. ASSEMBLY BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN Figure 3. Pea Upgrade Kit Assembly allation instructions: Locate the position of additional uprights as shown on layouts attached.

  • Page 19: Appendix

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 6. APPENDIX 6. Appendix Upgrade for Models 145 & 195 Bins on Hopper 6.1. Wall Sheet and Upright Layout Wall sheet and Upright Layout Figure 4. Wall Sheet and Upright Layout — 145 & 195 Bins on Hopper...
  • Page 20 Wall Sheet and Upright Layout 6. APPENDIX BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN Figure 5. Wall Sheet and Upright Layout — 146 & 196 Bins on Hopper NOTE: MODEL 146 BINS PRIOR TO 2007 USED 236108 SHEETS INSTEAD OF 236107 IN TOP 2 TIERS...
  • Page 21 Upgrade for Models 147 & 197 Bins on Hopper BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 6. APPENDIX Wall Sheet and Upright Layout Figure 6. Wall Sheet and Upright Layout — 147 & 197 Bins on Hopper 236542 UPRIGHT...
  • Page 22 Upgrade of Models 148 & 198 Bins on Hopper Wall Sheet and Upright Layout 6. APPENDIX BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN Figure 7. Wall Sheet and Upright Layout — 148 & 198 Bins on Hopper 236542 UPRIGHT...

  • Page 23: Hardware Pail

    BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 6. APPENDIX 6.2. Hardware Pail Table 5. Hardware Pail QUANTITY PART NO. DESCRIPTION 295500 UPRIGHT SUPPORT 297418 HEX SELF TAPPING SCREW .365 x 1.0 ZN HFS .375 x 1.0 GR2 ZJS500 c/w WASHER (Bag of 55) 235933 HEAVY HEX NUT .375 GR2 ZJS500 (Bag of 50)

  • Page 24: Recommended Bolt Assembly

    ALWAYS TIGHTEN THE NUT, NOT THE BOLT! Avoid bin assembly at temperatures below -10°C (14°F) if possible. Erection in low temperatures does not ensure strong, well sealed connections. Do not substitute bolts in place of those supplied by Westeel. 198846 R12...

  • Page 25: Limited Warranty: Westeel Grain Bin Products

    (the "goods") subject to the following terms and limitations, (the "warranty"): Duration of Warranty This warranty will run from the date of purchase from the dealer or distributor, authorized by Westeel. The duration of the warranty is limited as follows: 5 years...
  • Page 26 2. improper storage of the goods both prior to and after purchase; 3. damage caused by, or in the course of, installation or assembly; 4. any use of the goods which is not an intended use as specified in Westeel's published product literature, or otherwise specified by Westeel in writing;...
  • Page 27 BIN ON HOPPER PEA UPGRADE KIT – GRAIN BIN 7. LIMITED WARRANTY: WESTEEL GRAIN BIN PRODUCTS competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty.
  • Page 28 450 Desautels Street P.O. Box 792 Winnipeg, Manitoba, R3C 2N5 Canada Phone: (866) 299-4312 Fax: (204) 235-0796 Website: www.westeel.com Email: info@westeel.com ©Ag Growth International Inc. 2018 Printed in Canada...

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