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Westeel Magnum Series Operator And Installation Manual

Smoothwall bin
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Smoothwall Bin
Magnum™ ™
Operator and Installation Manual
This manual applies to:
Magnum-F™ ™ — 40° Bottom Cone
Magnum-F™ ™ — 55° Bottom Cone
Magnum-G™ ™ — 40° Bottom Cone
Magnum-G™ ™ — 55° Bottom Cone
Twin Air Bin
Super Twin Air Bin
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 298837 R0
Revised: May 2017

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Summary of Contents for Westeel Magnum Series

  • Page 1 Smoothwall Bin Magnum™ ™ Operator and Installation Manual This manual applies to: Magnum-F™ ™ — 40° Bottom Cone Magnum-F™ ™ — 55° Bottom Cone Magnum-G™ ™ — 40° Bottom Cone Magnum-G™ ™ — 55° Bottom Cone Twin Air Bin Super Twin Air Bin Read this manual before using product.
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    CONTENTS 1. Introduction ............................5 1.1. Serial Number Location......................5 1.2. Intended Use ..........................6 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Safety .......................... 7 2.3. Overhead Power Lines ......................8 2.4.
  • Page 4 7.1. Magnum-F™ .......................... 31 7.2. Magnum-G™.......................... 34 8. Westeel Warranty:Smoothwall Bins....................37 Contents...

  • Page 5: Introduction

    1 1 . . I I n n t t r r o o d d u u c c t t i i o o n n Thank you for purchasing a Westeel Smoothwall Bin. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual.

  • Page 6: Intended Use

    Accident prevention regulations and all other generally recognized regulations on safety and occupational medicine must be observed at all times. Any modifications carried out to the smoothwall bin may relieve Westeel of liability for any resulting damage or injury. The smoothwall bin may be safely used with: •...

  • Page 7: Safety

    SMOOTHWALL BIN 2. SAFETY 2 2 . . S S a a f f e e t t y y 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Overhead Power Lines

    2. SAFETY SMOOTHWALL BIN 2.3. Overhead Power Lines • Keep smoothwall bins a horizontal distance of at least 50 ft (15 m) from power lines. • Do not use the smoothwall bin if there is a chance of any loading or unloading equipment contacting power lines. •...

  • Page 9: Roof Entry

    SMOOTHWALL BIN 2. SAFETY 2.5.1 Roof Entry The information in this section applies to entry through the bin roof only. • Never enter a bin from the roof if you don’t know its unloading history. Bridges of stored material can form above a void space below, causing potential for entrapment. •...

  • Page 10: Collapse Of Bridged Grain

    2. SAFETY SMOOTHWALL BIN Figure 1. Bin Suffocation Hazards in Flowing Grain 2.7.2 Collapse of Bridged Grain This procedure may also apply to fertilizer where the bin is intended for fertilizer storage. • Grain can “bridge” across a bin, creating an empty air space below. A person can easily break through this bridge and become trapped, risking suffocation.

  • Page 11: Collapse Of A Vertical Wall Of Grain

    SMOOTHWALL BIN 2. SAFETY Figure 2. Bin Suffocation Hazards in Bridged Grain 2.7.3 Collapse of a Vertical Wall of Grain This procedure may also apply to fertilizer where the bin is intended for fertilizer storage. • Vertical walls of grain are created when the bin is partially empty. Poking at the wall can make the grain avalanche and submerge a person.

  • Page 12: Combustible Dust

    2. SAFETY SMOOTHWALL BIN 2.8. Combustible Dust The smoothwall bin has been designed for safe use in areas where hazards due to combustible dust may potentially occur. To fully minimize the risk of a dust explosion: • Clean up dust deposits after operation of the equipment. •...

  • Page 13: Personal Protective Equipment

    SMOOTHWALL BIN 2. SAFETY • Ensure that only 1 key exists for each assigned lock, and that you are the only one that holds that key. • After verifying all energy sources are de-energized, service or maintenance may be performed. •...

  • Page 14: Safety Decals

    2. SAFETY SMOOTHWALL BIN Fire Extinguisher • Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place. First-Aid Kit • Have a properly-stocked first-aid kit available for use should the need arise, and know how to use it.
  • Page 15 SMOOTHWALL BIN Figure 4. Safety Decal Locations...
  • Page 16 SMOOTHWALL BIN Table 1. Safety Decals Item Description Part Number 236088 234567...
  • Page 17 SMOOTHWALL BIN Table 1 Safety Decals (continued) Item Description Part Number 298514 298502 298554...
  • Page 18 SMOOTHWALL BIN Table 1 Safety Decals (continued) Item Description Part Number 298589 298592...

  • Page 19: Features

    3. FEATURES 3 3 . . F F e e a a t t u u r r e e s s Below are some of the main features of the Westeel Smoothwall Bin. Figure 5. Typical Smoothwall Bin Table 2. Smoothwall Bin Features...
  • Page 20 3. FEATURES SMOOTHWALL BIN Table 2 Smoothwall Bin Features (continued) Item Feature 6” View Glass Entrance Ladder Cage (Optional) Lockable Ladder Gate (Optional) Crank Handle Poke Hole with Lid (Optional for Grain Bin) Bottom Cone - 40˚/55˚ Shut off mount - SS plate (Fertilizer Bin), MS plate (Grain Bin) Clearance - Standard 26”...

  • Page 21: Installation

    • The soil needs a bearing capacity of at least 2,500 lb/ft (120 kPa) when using a Westeel designed foundation. Check bearing capacity if there is any doubt about its adequacy. If building a hopper bottom bin, refer to that manual for further information on concrete foundation requirements.

  • Page 22: Site Conditions

    Future potential bin site expansion should be considered and planned for prior to siting and construction. 4.5. Foundation Specifications Your smoothwall bin must be installed on a Westeel steel foundation or a concrete foundation. Steel Foundation When installing a steel foundation: 1.
  • Page 23 SMOOTHWALL BIN 4. INSTALLATION 4. Fill excavated area with 3/4" crushed gravel. 5. Compact gravel. 6. Reinforce and pour curb-type or single-pour foundation according to Figure 6 on page 23 Table 3 on page Note Use high-strength sulphate-resistant concrete (3000 psi, 21 MPa minimum). 7.
  • Page 24 4. INSTALLATION SMOOTHWALL BIN • Total approximate concrete yardage required: add ring and center pad requirements. To convert cubic yards to cubic meters, multiply total yardage by .7645.

  • Page 25: Operation

    SMOOTHWALL BIN 5. OPERATION 5 5 . . O O p p e e r r a a t t i i o o n n Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1.

  • Page 26: Grain And Fertilizer Storage

    5. OPERATION SMOOTHWALL BIN Figure 7. Filling Process 7. Close lid after filling. 8. Attach a padlock to the access points (as applicable) for security and to prevent unauthorized entry. 9. When equipped: Lock out the bin ladder to prevent unauthorized entry. 5.3.

  • Page 27: Unloading Hopper Bins

    SMOOTHWALL BIN 5. OPERATION To prevent roof and/or bin damage ensure all roof vents are open and unobstructed when conditioning grain. 5.5. Unloading Hopper Bins 1. Open the top lid for ventilation when unloading the bin. 2. Center unloading equipment under the slide gate. 3.

  • Page 28: Maintenance

    • Do not modify any components without written authorization from the manufacturer. Modification can be dangerous and result in serious injuries. • Use only genuine Westeel replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact Westeel or your local dealer.

  • Page 29: Adjust The Rack And Pinion Plate

    3. Blow off debris and clean the area thoroughly. 4. Shake Westeel-approved touch-up paint can thoroughly for one minute, see Figure Figure 10. Westeel-approved Smoothwall White Touch-up Paint 5.
  • Page 30 6. MAINTENANCE SMOOTHWALL BIN 1. Empty the bin. 2. Remove the shutoff plate and sprocket assembly. 3. Thoroughly clean the shutoff plate and mount. 4. Inspect the shutoff plate for damage and straighten if required. 5. Loosen all rollers just enough until they move in their slots. 6.

  • Page 31: Specifications

    SMOOTHWALL BIN 7. SPECIFICATIONS 7 7 . . S S p p e e c c i i f f i i c c a a t t i i o o n n s s 7.1. Magnum-F™ ™ Magnum-F Hopper Epoxy Lined Fertilizer Storage Bins (40 Degree Bottom Cone) Bin Includes Sidewall &...
  • Page 32 7. SPECIFICATIONS SMOOTHWALL BIN Capacity Fertilizer (Cu. Ft.) (Bu.) Height Auger Length Model Number Tonnes Tons Diameter MAG 1630F 6791 5773 16' 0" 42' 11" MAG 1632F 7193 6115 16' 0" 44' 11" Magnum-F Hopper Epoxy Lined Fertilizer Storage Bins (55 Degree Bottom Cone) Bin Includes Sidewall &...
  • Page 33 NOTE: Bulk density of fertilizer will vary from 55 to 65 lb/cu.ft. depending upon the blend and manufacturer. Westeel calculates the capacity by using 62 lb/cu. ft. If you purchase fertilizer and want to be sure that it can be stored in the bin, please ask the manufacturer of the fertilizer to provide you its bulk density.
  • Page 34 7. SPECIFICATIONS SMOOTHWALL BIN 7.2. Magnum-G™ ™ Magnum-G Hopper Grain Storage Bins — Non-Epoxy Lined (40 Degree Bottom Cone) Bin Includes Sidewall & Roof Ladders, 24" Top Opening, Bottom Inspection Hatch, 19" Discharge R&P Slide Gate & Sight Glass(es). Capacity (Cu.
  • Page 35 SMOOTHWALL BIN 7. SPECIFICATIONS Bin Includes Sidewall & Roof Ladders, 24" Top Opening, Bottom Inspection Hatch, 19" Discharge R&P Slide Gate & Sight Glass(es). Capacity Auger Diame- (Cu. Ft.) (Bu.) Height Length Model Number Grain Tons Feed Tons MAG 120455G 1035 12' 6"...
  • Page 36 Foundation Assembly (3 Rings HHD) 1628G, 1630G, 1632G 294043 NOTE: Grain bin capacities are based on 52 lb/cu.ft. Feed bin capacity are based on 40 lb/cu.ft. *Please see Program for information on the Smoothwall Freight. *Check with Westeel Customer Service for details.
  • Page 37 4. The warranty will be voided if the structure is modified, has attachments to it not approved by Westeel, or has attachments approved by Westeel that have been improperly installed. In all cases Westeel shall determine what constitutes proper Installation of approved accessories.
  • Page 38 Westeel Saskatoon Box 1370, North Corman Industrial Park Saskatoon, Saskatchewan, S7K 3P5 Canada Phone: (800) 667-1161 Westeel Nobleford Box 94, 215 Barons Street Nobleford, Alberta, T0L 1S0 Canada Phone: (800) 565-2840 Website: www.westeel.com Email: info@westeel.com ©Ag Growth International Inc. 2017...

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Magnum-fMagnum-g

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