Terex RL4000 Operator's Manual
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Terex RL4000 Operator's Manual

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Summary of Contents for Terex RL4000

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Terex. Contents Page Introduction ............1 General Safety ............

  • Page 3: Introduction

    First Edition • First Printing Introduction Owners, Users and Operators: Terex appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...
  • Page 4 First Edition • First Printing Introduction Hazard Classification Intended Use Terex uses symbols, color coding and signal words This machine is intended to be used only to provide to identify the following: lighting and electrical power to a work site.

  • Page 5: General Safety

    Operator's Manual First Edition • First Printing General Safety Safety signs Shading indicates decal is hidden from view, i.e. under covers and locations Part No. 116417 RL4000 Light Towers...

  • Page 6: Work Area Safety

    Do not connect wires directly to the generator. wind speeds may exceed 62 Connect auxiliary equipment only to the power mph / 100 km/h. outlets provided. Do not service or replace the lamps with the engine/generator running. RL4000 Light Towers Part No. 116417...
  • Page 7 Bodily Injury Hazards Do not replace lamp bulbs with any bulbs other than those specified on the machine and in this Do not use the machine indoors unless properly manual. ventilated. Do not breathe exhaust fumes. Part No. 116417 RL4000 Light Towers...
  • Page 8 Be sure to chock the wheels when parking on a hill. DO NOT TOW MACHINE WHEN ENGINE IS RUNNING! This can cause severe engine/ radiator damage and WILL NOT BE COVERED UNDER WARRANTY! RL4000 Light Towers Part No. 116417...

  • Page 9: Legend

    15 Tower, 3 inch section 6 Fender 16 Lamps 7 Tire 17 Travel lock pin 8 Ballast (located inside cabinet) 18 Muffler 9 Tower winch 19 Outrigger 10 Tongue 20 Curb side door 21 Light bar Part No. 116417 RL4000 Light Towers...

  • Page 10: Controls

    5 Engine prime button 1 Light switches 6 Alternator failure light 2 Main circuit breaker 7 Mini breaker 3 Hour meter 8 Duplex receptacle with GFI 4 Ignition switch for engine 9 T-lock receptacle RL4000 Light Towers Part No. 116417...
  • Page 11 15 seconds before starting the engine. 6 Alternator failure light Light on indicates that the alternator isn’t producing enough voltage. 7 Mini breaker 8 Duplex receptacle with GFI 9 T-lock receptacle Part No. 116417 RL4000 Light Towers...

  • Page 12: Inspections

    After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. manual. RL4000 Light Towers Part No. 116417...
  • Page 13 Trailer lights and reflectors o Outriggers, leveling jacks and foot pads o Nuts, bolts and other fasteners o Lamp fixtures and bulbs o Safety chains (if required) o Engine and related components o Fuel tank(s) o Generator Part No. 116417 RL4000 Light Towers...
  • Page 14 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. RL4000 Light Towers Part No. 116417...
  • Page 15 Level the machine using only the leveling jacks. 8 Drive the grounding rod into the ground and connect to the grounding lug on the chassis near the base of the tower. 9 Manually start the engine. See Operating Instructions section. Part No. 116417 RL4000 Light Towers...
  • Page 16 It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. RL4000 Light Towers Part No. 116417...
  • Page 17 Label - Ground Lug CU51A111 Warning - Boom Drop 852800 Caution - Tighten Fixture Connector CU51A112 Danger - Hot Exhaust 853316 Cosmetic - RL4000 CU51A116 Label - Operation Instructions 853792 Cosmetic - Terex CU51A117 Caution - Lamps Get Hot C52100100Label - Proposition 65...

  • Page 18: Operating Instructions

    3 Always perform function tests prior to use. inspection before using the machine. 4 Inspect the workplace. 5 Only use the machine as it was intended. RL4000 Light Towers Part No. 116417...
  • Page 19 4 Reinsert the tower locking pin into the tower base. 5 Raise the light tower mast to the desired height using the winch located on the light tower mast. Part No. 116417 RL4000 Light Towers...
  • Page 20 You will need to go much farther beyond the passed vehicle before you can return to your lane. Avoid jerky or sudden movements when turning. RL4000 Light Towers Part No. 116417...

  • Page 21: Transport And Lifting Instructions

    Use the four tie-down points for anchoring down to the transport surface. Terex customers needing to containerize any Terex product should source a qualified freight Use a minimum of four chains to secure the light forwarder with expertise in preparing, loading tower.
  • Page 22 Be sure the crane capacity, loading surfaces Attach a lifting hook to the lifting eye. and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. RL4000 Light Towers Part No. 116417...

  • Page 23: Maintenance

    See engine manual according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Use only Terex approved replacement parts. Check the Engine Coolant Level Maintenance Symbols Legend Maintaining the engine coolant at the proper level is The following symbols have been used in this essential to engine service life.
  • Page 24 Note: Tires and wheels must be replaced with tires and wheels of the specifications listed. 3 Check each tire with an air pressure gauge and add air as needed. 4 Check the torque of each lug nut. RL4000 Light Towers Part No. 116417...

  • Page 25: Specifications

    Maximum wind speed rating 62 mph 100 km/h Sound level (dba rating) 71 dba @ 23ft (7m) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 116417 RL4000 Light Towers...

  • Page 26: Reporting Safety Defects

    Safety Hotline toll-free at 1-800-424-9393 (366-0123 in Washington DC area) or write to: NHTSA U.S. Department of Transportation 400 7th Street SW, (NSA-11) Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline. RL4000 Light Towers Part No. 116417...
  • Page 28 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Towing Checklist (Use at each stop) · Boom hold-down latch is securely locked in place Before Towing ·...

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