NSS Charger 2022 ABLT Operation Manual
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IMPORTANT SAFETY INSTRUCTIONS
WARNING: Failure to observe these instructions can cause
WARNING: Fire or explosion hazard.
NEVER operate this machine in an
explosive atmosphere (grain dust,
flammable liquids or fumes, etc.).
WARNING: This product contains a chemical known to the state of California to cause cancer
and birth defects or other reproductive harm.
INTENDED USE
NSS Burnishers are intended for commercial use,
buffing and burnishing floors in an indoor environment.
It is not intended for spray burnishing.
NSS Burnishers are Twister Approved.
NSS does not recommend using these machines for
any other purpose.
FOR SAFETY
• ALWAYS read and understand all instructions before
operating or servicing machine.
• ALWAYS use this machine ONLY as described in
this manual.
• NEVER attempt to operate this machine unless you
have been trained in its operation.
• NEVER allow an untrained person to operate this
machine.
• ALWAYS operate this machine from the rear control
panel, not from the side.
• ALWAYS turn off master switch when attaching or
changing pads.
• NEVER attempt to operate this machine if it is not
working properly or has been damaged in any
manner.
• NEVER disconnect or modify any switches or safety
devices (circuit breaker).
• NEVER drop or insert any object into any machine
opening.
• NEVER operate this machine with any air opening
blocked. Keep all air openings free of dust, lint, hair,
etc.
• NEVER pick up anything that is burning or smoking,
such as cigarettes, matches or hot ashes.
ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR /
SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS.
Charger 2022 ABLT 9092026 07-09 Rev C 03-13
OPERATION MANUAL
CHARGER 2022 ABLT
personal injury to machine operator or bystanders.
SAVE THESE INSTRUCTIONS
WARNING: Fire or explosion hazard.
NEVER use flammable liquids
(gas, kerosene, solvents, or thinners)
to clean or burnish floor.
• NEVER allow this machine to be used as a toy. Close
attention is necessary when used by or near children.
• ALWAYS wear clean tennis shoes or "non-slip" shoes.
Leather soled shoes will be extremely slippery.
• ALWAYS keep face, fingers, hair or any other body
part or loose clothing away from any machine opening
or moving part (revolving pad driver).
• ALWAYS be sure that the ramp is secured to the
vehicle before attempting to load / unload.
• ALWAYS use extreme caution when operating the
machine on a ramp or loading / unloading this machine
into or out of a truck / trailer. Use extreme caution if
the ramp is wet, oily, or covered with cleaning
chemicals.
• NEVER stop or turn the machine on a ramp or incline.
• NEVER attempt to climb a grade or operate this
machine on a ramp or incline of more than 20 degrees.
• ALWAYS store this machine indoors in a dry, cool
area.
• NEVER park or store the machine near a dock, on
ramps, near a furnace, boiler, open flame, or other
high heat source.
• NEVER spray this machine with water or any liquids.
• NEVER allow the battery charging plug to get wet or a
short may occur.
• NEVER operate this machine when the battery
charger is plugged in.
• NEVER operate the machine outdoors or allow
machine to freeze.
• NEVER expose the machine to rain, snow, or extreme
temperatures.
• NEVER store any items on the machine.

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Summary of Contents for NSS Charger 2022 ABLT

  • Page 1 • NEVER store any items on the machine. ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR / SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS. SAVE THESE INSTRUCTIONS Charger 2022 ABLT 9092026 07-09 Rev C 03-13...
  • Page 2: Important Safety Instructions

    ALL REPAIR SERVICE MUST BE PERFORMED BY AN NSS AUTHORIZED DISTRIBUTOR/ SERVICE STATION USING ONLY NSS ORIGINAL EQUIPMENT PARTS...
  • Page 3: Noise And Vibration

    CAUTION: This Machine must be moving at all times when the pad is rotating or the floor may be damaged. Transporting the Machine to Work Site NSS recommends transporting the machine to the work site in one of two ways: When the machine is shipped with batteries, the •...
  • Page 4: Machine Components

    MACHINE COMPONENTS Pad System Control Operator Control Column • The control handle is located at the top of the control column and has a handle grip on each side. The pad switch lever is located in front of the right handle grip and activates the pad switch.
  • Page 5 Battery Charger Circuit Breaker • There is one master circuit breaker located on the The battery charger is located in the middle of the rear of the control column. right side of the control column. • This high efficiency battery charger is designed for Brush Head onboard operation.
  • Page 6: Daily Maintenance

    • Make sure that the correct pad size is installed. The will automatically become disabled or turn off. Charger 2022 ABLT requires a (7/8" to 1") X 20" pad. • Charge the batteries with the cover open when • Remove the center of the pad and place the pad flat possible to reduce heat buildup in the batteries.
  • Page 7: Opportunity Charging

    • Remove dirt build up on the brush along the bottom of pivot points and moving parts. the Flexiwall Shield. • Call an authorized NSS service center for repairs. • A damaged Flexiwall Shield Assembly will greatly reduce dust control capabilities of the machine.
  • Page 8: Every 6 Months (Every 600 Hours)

    • Remove the motor cover and guard to expose the on the underside of the cover. carbon brushes. • NSS recommends replacing the battery cables when • Replace carbon brush when they measure ½” or less replacing batteries. in length.
  • Page 9: Every 12 Months (Every 1200 Hours)

    If you cannot compress it, it is most likely OK. Pad Pressure Adjustment The NSS Charger 2022 ABLT is preset at the factory for medium duty applications. It can be tuned to your specific application for optimum performance.
  • Page 10: Handle Height Adjustment

    guide rod assembly into the ball joint to increase the Checking the Pad Motor Amperage pad pressure. • Every time an adjustment is made check the amps. This may require a few tries to get it were it should • After the adjustment is made tighten the lock nut and redo the amp test.
  • Page 11: Battery Charger

    NSS factory. The standard battery type, •State of Charge Indicators. Four additional LEDs normally supplied by NSS, is the Flooded (wet) cell lead acid battery. Gel and AGM sealed batteries may also provide information about the charge level of be available at customer request.
  • Page 12: Operating The Battery Charger

    DIFFERENT CHARGING REQUIREMENTS. FAILURE Flooded/AGM. EXCEPTION: If your machine was TO PROPERLY IDENTIFY YOUR BATTERY TYPE ordered from NSS equipped with Gel batteries, then the AND SET THE CHARGER ACCORDINGLY WILL charger was configured for Gel batteries at the factory.
  • Page 13: Battery Replacement Notes

    It is always recommended to replace all batteries in the pack at the same time. NOTE: Trojan AGM batteries should be charged with the GEL setting. Battery Types Crown Part Battery Type NSS Part Number Battery Volts System Volts Amp Hour Number Setting...
  • Page 14: Troubleshooting Chart

    Check tilt switch operation. Replace tilt switch if Tilt switch failure. test failed. Have an authorized NSS Service Station check Carbon Brushes worn or not making contact. carbon brushes and replace if necessary. Pad not centered or torn.
  • Page 15 The deceleration of the pad motor exceeded set Turn machine off and then on. If problem continues battery meter. parameters. call authorized NSS Service Station for service. Fault code F62 appears in Check wiring. Turn machine off and then on. If Wired incorrectly. Internal control system failure.
  • Page 16 Enterprises, Inc. 3115 Frenchmens Road, Toledo, Ohio 43607 PHONE (419) 531-2121 FAX (419) 531-3761 NSS ® Enterprises, Inc. European Distribution Centre Unit II, Pinfold Trading Estate * 55 Nottingham Road STAPLEFORD, NOTTINGHAM NG9 8AD ENGLAND U.K. PHONE: (44) 0115 939 1568 * FAX: (44) 0115 949 0615...

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