Servicing Your Engine; The Importance Of Maintenance; Maintenance Safety; Safety Precautions - Honda GSV160 Owner's Manual

SERVICING YOUR ENGINE

THE IMPORTANCE OF MAINTENANCE

Good maintenance is essential for safe, economical and trouble-free
operation. It will also help reduce pollution.
 WARNING
Improper maintenance, or failure to correct a problem
before operation, can cause a malfunction in which you
can be seriously hurt or killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner's manual.
To help you properly care for your engine, the following pages include
a maintenance schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools. Other service tasks
that are more difficult, or require special tools, are best handled by
professionals and are normally performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If
you operate your engine under severe conditions, such as sustained
high-load or high-temperature operation, or use in unusually wet or
dusty conditions, consult your servicing dealer for recommendations
applicable to your individual needs and use.

MAINTENANCE SAFETY

Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.
 WARNING
Failure to properly follow maintenance instructions and
precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this
owner's manual.

SAFETY PRECAUTIONS

• Make sure the engine is off before you begin any maintenance or
repairs. This will eliminate several potential hazards:
– Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate
the engine.
– Burns from hot parts.
Let the engine and exhaust system cool before touching.
– Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instructions before you begin, and make sure you have
the tools and skills required.
• To reduce the possibility of fire or explosion, be careful when
working around gasoline. Use only a nonflammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks and flames away
from all fuel related parts.
Remember that an authorized Honda servicing dealer knows your
engine best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new genuine Honda
parts or their equivalents for repair and replacement.
E

MAINTENANCE SCHEDULE

Each First
Use Month
or 5
Item (1) Action
Hrs. 5 Hrs.
Check
O
Engine oil
Change
Check O
Clean
Air cleaner
Replace
Check-Adjust
Spark plug
Replace
Blade brake Check
clutch
Flywheel
Check
brake pad
Spark
Clean
arrester
Idle
Adjust
speed
Fuel tank
Check
and filter
Fuel line Check
Valve
Check-Adjust
clearance
Combustion
Clean
chamber
(1) For commercial use, log hours of operation to determine proper
maintenance intervals.
(2) Service more frequently when used in dusty areas.
(3) Change engine oil every 25 hours when used under heavy load
or in high ambient temperatures.
(4) These items should be serviced by an authorized Honda
servicing dealer, unless you have the proper tools and are
mechanically proficient. Refer to the Honda shop manual for
service procedures.
*
See your equipment manual or Honda engine shop manual.

REFUELING

Use unleaded gasoline with a pump octane rating of 86 or higher. This
engine is certified to operate on unleaded gasoline. Unleaded
gasoline produces fewer engine and spark plug deposits and extends
exhaust system life.
 WARNING
Gasoline is highly flammable and explosive, and you can
be burned or seriously injured when refueling.
• Stop engine and keep heat, sparks, and flame away.
• Refuel only outdoors.
• Wipe up spills immediately.
NOTICE
Fuel can damage paint and some types of plastic. Be careful not to
spill fuel when filling your fuel tank. Damage caused by spilled fuel is
not covered under your engine warranty (see last page).
Never use stale or contaminated
gasoline or oil/gasoline mixture.
Avoid getting dirt or water in the
fuel tank.
Adding Fuel
1. Remove the fuel tank cap.
2. Add fuel to the bottom of the
fuel level limit in the neck of
the fuel tank. Do not overfill.
Wipe up spilled fuel before
starting the engine.
Every Season
Every Every
or or
or 100 150
25 Hrs. 50 Hrs.
Hrs. Hrs.
O O (3)
O
O (2)
O
(200 Hrs.)
O
O
(200 Hrs.)
O
O
O
O (4)
O (4)
Every 2 years (2)
O (4)
After every 250 hours (4)
MAXIMUM FUEL LEVEL
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6
6
6
6
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7
7
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manual
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