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Kettler ALPINE8964-500 Instruction Manual page 11

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3.
3. a) Please note: Bushing (23) is already pre-fitted to the
upright post (33) on both sides. Please note that the lip of
each bushing fits exactly to the curvature of the upright post.
The wavy washer is pre-fitted to the outside of the bushing,
not the inside of the upright post.
b) Fix the lower handlebar (26L/R) to the upright post (33)
with bolt (19), spring washer (10)and washer (20). When
tightening the lower handlebars please do not overtighten as
they need to run freely.
5.
5. Tip: Please note that the lower side of each footplate
should be attached on the outside. Please make sure that
you attach each footplate using the same holes on each side.
Install the pedal (52) on the pedal tube (51) with hex head
bolt (52) and knob (67).
4.
4. Tip: The bolts (57 & 64) appear the same, but they are not.
Number 57 has to be used on the left side and number 64 has
to be used on the right side.
a) Loosely fit the back of the pedal tube (51 L/R) to the pedal
crank using bolts (57L/64R) and washer (60).
b) Loosely fit the front of the pedal tubes (51L/R) to the lower
handlebars (26L/R) using bolt (50) and nylon nut (18).
c) Now fully tighten bolts (57/64 L/R) from stage a. Then
secure with a spring washer (60) and nylon nut (65/62L/R).
d) Now fully tighten the bolts fitted in stage b. Periodically
check the fittings to ensure they are tight.
6.
6. Fix the handlebar (2L/R) to the lower handlebar (26L/R)
with bolt (16), arc washer (17) and nut (18). All fixings need to
be very tight.
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