Hyundai H-1 2005 Owner's Manual
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Hyundai H-1 2005 Owner's Manual

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  • Page 2 A000A01A-GAT This Owner's Manual should be considered a part of the car and remain with it when it is sold for the use of the next owner. OWNER'S I.D. ORIGINAL: NAME: ADDRESS: STREET: TOWN: COUNTRY: P.CODE: DATE OF SALE: SUBSEQUENT: NAME: ADDRESS: STREET:...
  • Page 3 Specifications HSRFL280 All information in the Owner's Manual is current at the time of publication. Hyundai reserves the right to make changes at any time as part of our policy of continual product improvement may be carried out. This manual applies to current Hyundai H-1 models and explanations of optional as well as standard equipment...
  • Page 4 A020A01P-AAT RESPONSIBILITY FOR MAINTENANCE The maintenance requirements for your new Hyundai are found in Section 6. As the owner, it is your responsibility to see that all maintenance operations specified by the manufacturer are carried out at the appropriate intervals. When the vehicle is used in severe driving conditions, more frequent maintenance is required for some operations.
  • Page 5 Hyundai we build is something of which we're very proud. Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it carefully because the information it contains can contribute greatly to the satisfaction you receive from your new car.
  • Page 6 CAUTION: MODIFICATIONS TO YOUR HYUNDAI Modification of components may void the manufacturer's warranty Your Hyundai should not be modified in any way. Modifications may adversely affect the safety, durability and performance of your Hyundai. Components which are subjected to modification or are added to the vehicle resulting in consequential damage are not covered by the vehicle manufacturer's warranty.
  • Page 7 A090A01A-AAT SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION and NOTE. These titles indicate the following: WARNING: This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 8 Hyundai PARTS Hyundai New Vehicle Limited War- Dealership and Service Center. ranty or any other Hyundai war- 1.What are Hyundai Genuine Parts? ranty. In addition, any damage to or failure of Genuine Hyundai Parts Hyundai Genuine Parts are the same...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS BEFORE DRIVING YOUR VEHICLE INSTRUMENTS AND CONTROLS STARTING AND OPERATING IN CASE OF EMERGENCY APPEARANCE CARE SECTION VEHICLE MAINTENANCE REQUIRMENTS EMISSION CONTROL SYSTEM DO-IT-YOURSELF MAINTENANCE VEHICLE SPECIFICATIONS INDEX...

  • Page 10: Instruments And Controls

    INSTRUMENTS AND CONTROLS (MINIBUS/VAN) B250A01P-GAT HSRFL002-1...
  • Page 11 1. Multi-function light switch 13. Headlight leveling device switch (If installed) 2. Seat warmer switch (If installed) 14. ECT switch (Automatic transmission only) 3. Horn/Driver's side airbag (If installed) 15. Fuel-filler lid release lever 4. Rear heater switch (If installed) 16.
  • Page 12 INSTRUMENTS AND CONTROLS (TRUCK) B250B01P-GAT C020A02P-2...
  • Page 13 1. Multi-function light switch 10. Headlight leveling device switch (If installed) 2. Horn/Driver's side airbag (If installed) 11. Engine RPM Adjustment Knob 3. Windshield wiper/Washer switch 12. Heater/Air conditioner control panel 4. Hazard warning switch 13. Cigarette lighter 5. Front fog light switch (If installed) 14.
  • Page 14 YOUR VEHICLE AT A GLANCE B255A01P-GAT INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER SRS (Airbag) Service Reminder Door Ajar Warning Light Indicator Light (If installed) ABS Service Reminder Indicator Light Low Fuel Level Warning Light (If installed) O/D OFF Indicator Light POWER/HOLD Indicator Light (If installed) (Automatic Transmission Only) Turn Signal Indicator Lights...
  • Page 15 BEFORE DRIVING YOUR VEHICLE Before Driving Your Vehicle Safety Checks ....1-2 Running-in Recommendations ........1-2 Vehicle Identification Number (VIN) ......1-4 Keys................1-6 Immobilizer System ............1-6 Illuminated Ignition Switch ......... 1-11 Door ................1-12 Hold Open Lock System ..........1-13 Central Door Locks.............

  • Page 16: Before Driving Your Vehicle Safety Checks

    BEFORE DRIVING YOUR VEHICLE BEFORE DRIVING YOUR RUNNING-IN RECOMMEN- VEHICLE SAFETY CHECKS DATIONS B010A01P-GAT B020A01P-GAT Be sure you know your vehicle and its During the running-in period for the WARNING: (Diesel only) equipment and how to use it safely. first 1,000km(600miles), it is advisable To ensure that sufficient vacuum to drive your new vehicle using the exists within the brake system dur-...
  • Page 17 TRIES Never load the luggage and people to VEHICLE exceed GVWR(MLW) and GAWR of If you are going to drive your Hyundai your vehicle. in another country, be sure to: The performance and life of a vehicle You can find the GVWR(MLW) and...

  • Page 18: Vehicle Identification Number (Vin)

    B070A01P-GAT B050A02P-GAT MAINTENANCE tion and maintenance done by an au- thorized HYUNDAI dealer is a prereq- It is necessary to maintain your vehicle uisite for validity of the warranty on in top operating condition in order to your vehicle in the event of a claim.
  • Page 19 BEFORE DRIVING YOUR VEHICLE B060A01P-GAT Minibus/Van 2.5 CRDi TCI ENGINE NUMBER Diesel Engine 2.6 N/A B060C01P HSRFL051 Gasoline Engine Truck 2.4 DOHC B060A01P 2.5 4D56 TCI HSR008 The vehicle identification number is B060D01P stamped as shown in the illustration. The engine number is stamped on the Please use this number when ordering B060B01P engine cylinder block as shown in the...

  • Page 20: Keys

    B880B01HP-1 found in an emergency. If you need additional keys, or if you should lose your keys, your authorized Hyundai dealer can make new keys if you can supply the key number.
  • Page 21 This key is for general use. It will open Without Theft-alarm system all locks on your vehicle. One side of the key has the Hyundai logo and the other side has the "M" symbol. If your vehicle is equipped with Theft-...
  • Page 22 In case the immobilizer system is out Hyundai dealer can make new keys if have to start your engine within 30 of order, you cannot start the engine you can supply the key number and ID seconds.
  • Page 23 If you forget the password, con- sult your authorized Hyundai dealer. o When starting the engine, do not use the key with other immobi- lizer keys around.
  • Page 24 In addition, key numbers can- not be provided by Hyundai for secu- rity reasons. B885C01B-1 B880D02P-1 If you need additional keys or if you...

  • Page 25: Illuminated Ignition Switch

    For example, turn you have to consult with your autho- B120A02P the ignition key once for digit num- rized Hyundai dealer as soon as pos- Whenever a front door is opened, the ber "1", and twice for "2", and so on. sible.

  • Page 26: Door

    BEFORE DRIVING YOUR VEHICLE DOOR B040A01A-AAT B040B01A-AAT B130B01P-GAT DOOR LOCKS Locking and Unlocking Front To lock the front doors without a Doors With a Key WARNING: o Unlocked doors can be danger- UNLOCK ous. Before you drive away (es- LOCK pecially if there are children in the car), be sure that all the doors are securely closed and locked...

  • Page 27: Hold Open Lock System

    BEFORE DRIVING YOUR VEHICLE To prevent accidental closing of sliding B130C01P-GAT B140A01P-GAT To lock the slide door without a HOLD OPEN LOCK SYSTEM door in slope, the sliding door should (Minibus/Van) be always fully opened. When the sliding door is open fully, it is Outside locked in position.

  • Page 28: Central Door Locks

    BEFORE DRIVING YOUR VEHICLE The central door locking system is B150A01P-GAT B150B01P-GAT CENTRAL DOOR LOCKS (Truck) (If installed) located on the driver's door lock but- (Minibus/Van) (If installed) ton. It is operated by depressing the The central door locking system is door lock button.

  • Page 29: Theft-Alarm System

    BEFORE DRIVING YOUR VEHICLE THEFT-ALARM SYSTEM B160A02P-GAT B160B01P-GAT B070A01P-GAT "CHILD-PROTECTION" SLIDE CARRYING CHILDREN (Minibus) (If installed) DOOR(Minibus/Van) o If a child is left in the vehicle alone, This system is designed to provide always be sure to turn off the igni- protection from unauthorized entry into tion and remove the key.
  • Page 30 BEFORE DRIVING YOUR VEHICLE B070B01O-AAT NOTE: B070C01FC-GAT Armed Stage Alarm Stage o If any door, tail gate or engine hood remains open, the system will not be armed. o If this happens, rearm the system as described above. CAUTION: Do not arm the system until all passengers have left the car.
  • Page 31 BEFORE DRIVING YOUR VEHICLE The alarming horn will sound and the B070D03P-AAT Disarmed Stage turn signal light will blink continuously CAUTION: for 27 seconds (E.C only/ Except E.C The system will be disarmed when the Only the transmitter can disarm the 3 times).
  • Page 32 BEFORE DRIVING YOUR VEHICLE B070F02A-GAT B070E02P-AAT Keyless Entry System Replacing the battery (If installed) When the transmitter's battery be- comes weak, it may take several Locking doors pushes on the button to lock or unlock the doors, and the LED will not light. 1.

  • Page 33: Tail Gate/Rear Gate/Side Gate

    BEFORE DRIVING YOUR VEHICLE TAIL GATE (Truck) B190A01P-GAT LIFT TYPE Operation from outside the vehicle (Minibus/Van) UNLOCK LOCK B070E02P-1 B070E01P-1 2. Remove the old battery from the case and note the polarity. Make 1. Separate the case with a phillips sure the polarity of the new battery screwdriver.
  • Page 34 BEFORE DRIVING YOUR VEHICLE B190B02P-GAT When the tail gate is locked Operation from inside the vehicle (Van) Type A outside handle lock rod B190B02P 1. When the tail gate is unlocked, pull B190B04P the tail gate open cover. 1. Pull the tail gate open cover. B190B01P 2.
  • Page 35 BEFORE DRIVING YOUR VEHICLE REAR GATE B190C01P-GAT B191A01P-GAT TWIN SWING DOOR TYPE (Van) To open the rear gate (Truck) Outside Unlock Lock B190E01P When opening the left door, pull the B190C01P-1 B191A01P lever toward your side. To open from outside, lift the door 1.
  • Page 36 BEFORE DRIVING YOUR VEHICLE SIDE GATE B191B01P-GAT To open the side gate (Truck) Support bar B191B02P B191A03P NOTE: 2. Remove the side gate handle from B191B01P the hook after pulling it up. When you step on the cargo deck, 1. With the rear gate opened, pull up use the foothold.

  • Page 37: Hood Release

    BEFORE DRIVING YOUR VEHICLE HOOD RELEASE To close the side gate B570A01F-GAT Truck B570B03P B570A02P 2. Press the secondary latch lever up B191B03P 1. Pull the release knob to unlatch the side and lift the hood. 1. Lift the side gate up and lock the hood.

  • Page 38: Remote Fuel-Filler Lid Release

    BEFORE DRIVING YOUR VEHICLE REMOTE FUEL-FILLER LID RELEASE B200A01P-GAT NOTE: (Minibus/Van) If the fuel-filler lid will not open WARNING: because ice has formed around it, o Always double check to be sure tap lightly or push on the lid to that the hood is firmly latched break the ice and release the lid.

  • Page 39: Window

    CLOSE flames near the filler area. If you need to replace the filler cap, use a genuine Hyundai replacement part. If you open the fuel filler cap during high ambient temperatures, a slight "pressure sound" may be heard.
  • Page 40 BEFORE DRIVING YOUR VEHICLE B250A01P-GAT Auto-Down window B210A01P-GAT POWER WINDOW (If installed) REAR SIDE, QUARTER WINDOW (Driver's Side) Hinged window (Minibus) The Auto-Down window is moved to its Close fully open position by push on the Open switch, and push in on the switch again to stop at the desire position.
  • Page 41 BEFORE DRIVING YOUR VEHICLE B220A01P-GAT Sliding window glass (Van) OPEN CLOSE GT10250A To open Slide the window glass while pressing the lock knob. To close Slide the window glass all the way and it will automatically lock.

  • Page 42: Seats

    BEFORE DRIVING YOUR VEHICLE SEATS For 12 passengers 1. FRONT SEAT (See page 1-30) 2. SECOND SEAT (See page 1-32) 3. THIRD SEAT (See page 1-33) 4. FOURTH SEAT (See page 1-35) HSRFL859 5. AUXILIARY SEAT (See page 1-36)
  • Page 43 BEFORE DRIVING YOUR VEHICLE For 9 passengers (European community) 1. FRONT SEAT (See page 1-30) 2. SECOND SEAT (See page 1-32) 3. THIRD SEAT (See page 1-34) 4. AUXILIARY SEAT (See page 1-36) HSRFL859-2...
  • Page 44 BEFORE DRIVING YOUR VEHICLE B080A01A-AAT B080B02FC-AAT ADJUSTABLE FRONT SEATS Adjusting Seat Forward and Rearward WARNING: To ensure the seat is locked se- WARNING: curely, attempt to move the seat Never attempt to adjust the seat forward or rearward without using while the vehicle is moving.
  • Page 45 BEFORE DRIVING YOUR VEHICLE To increase the amount of lumbar sup- B260A01P-GAT Lumbar Support Control port, turn the handle forward. To de- (Driver's Seat Only) (If installed) WARNING: crease it turn the handle toward the To minimize risk of personal injury rear.
  • Page 46 BEFORE DRIVING YOUR VEHICLE 9. Reverse the above procedure to B290A01P-GAT B290B02P-GAT SECOND AND THIRD SEATS To rotate (Second Seat Only) return the seat to the original posi- Adjusting Seat Forward and (If installed) tion. Rearward (Minibus) (If installed) Type 1 B290C03P-GAT Type 2 HSRFL085...
  • Page 47 BEFORE DRIVING YOUR VEHICLE o While driving, ensure the seat is locked facing forward. If the seat is not facing forward, this may result in serious injury in the event of a sudden stop. B310A02P-GAT THIRD SEATS Folding the third seat B310A02P B310A05P (Minibus) (If installed)
  • Page 48 BEFORE DRIVING YOUR VEHICLE B310B02P-EAT NOTE: THIRD SEATS Before folding the seatback, put -European community the buckle into pocket not to dam- Folding the third seats (Minibus) age. B320A06P 3. To return the seatback and seat cushion to its normal position, lower the seat cushion at the floor by pushing the lever.
  • Page 49 BEFORE DRIVING YOUR VEHICLE B320A02P-GAT FOURTH SEAT CAUTION Folding the fourth seat When you return the seatback to its (Minibus) (If installed) upright position, always be sure it is locked into position by pulling and pushing the top of seatback. WARNING B320A02P o Be careful not the caught by hand...
  • Page 50 BEFORE DRIVING YOUR VEHICLE B340A02P-GAT NOTE: B350A02P-GAT AUXILIARY SEAT (If installed) MAKING A FLAT SEAT To recline the auxiliary seatback To fold the auxiliary seat (If installed) rearward, pull the lever and recline the seatback rearward to the lock- ing position. CAUTION: Avoid full flat condition while driv- ing.
  • Page 51 BEFORE DRIVING YOUR VEHICLE 2. Position the second seat at the end 3. Recline the seatback all the way B080D03A-AAT HEADREST of forward and then position the backward to make a flat seat. Adjustable Headrests third seat at the end of rearward 4.
  • Page 52 BEFORE DRIVING YOUR VEHICLE B330B01P-GAT neck injuries when properly ad- Removal of the headrest justed. WARNING: To remove the headrest, pull it out o Do not adjust the headrest height while pressing the lock knob in the while the vehicle is in motion. direction of the arrow.
  • Page 53 BEFORE DRIVING YOUR VEHICLE B270A01P-GAT B540A02P-GAT B080G01O-AAT SEAT WARMER SEATBACK HOLDER UNDER TRAY (If installed) (Driver's seat only) (Minibus) (If installed) (If installed) HSRFL079 The tray is located under the front B540A01P passenger seat. It is opened by pulling The seatback holders are fitted on the B270A01P forward.

  • Page 54: Seat Belts

    BEFORE DRIVING YOUR VEHICLE SEAT BELTS B360A01P-GAT o The seat belt will provide maxi- o A dirty belt should be cleaned To protect you and your passengers in mum protection for its wearer if with neutral detergent in warm the event of an accident, it is most water.
  • Page 55 BEFORE DRIVING YOUR VEHICLE To adjust the height of seat belt an- B170A04A-AAT B180A02A-GAT HEIGHT ADJUSTABLE FRONT Driver's and Passenger's 3-Point chor, lower or raise the height adjuster SEAT SHOULDER BELT System with Webbing Clamp into an appropriate position. To raise (If installed) Locking Retractor (If installed) the height adjuster, pull it up.
  • Page 56 BEFORE DRIVING YOUR VEHICLE If there is a sudden stop or impact, The seat belt automatically adjusts to B200A01S-GAT Adjusting Your Seat Belt however, the belt will lock into position. the proper length only after the lap belt It will also lock if you try to lean forward is adjusted manually so that it fits too quickly.
  • Page 57 BEFORE DRIVING YOUR VEHICLE B210A01A-AAT B370D01P-GAT B370E01P-GAT To Release the Seat Belt 2-Point System with Non-Lock- 2-point Static Type (If installed) ing Retractor (If installed) Loosen Tighten B210A01L GS10530A The seat belt is released by pressing HFC2085 The seat belts should be adjusted by the release button in the locking buckle.

  • Page 58: Child Restraint System

    It must be replaced Ordinarily the pre-tensioner seat belt Children could be injured in a crash if by an authorized Hyundai Dealer. operates in the same way as E.L.R their restraints are not properly se- (Emergency Locking Retractor) type cured.
  • Page 59 BEFORE DRIVING YOUR VEHICLE o Children who are too large to be o Never use an infant carrier or in a child restraint should sit in child safety seat that "hooks" WARNING: the rear seat and be restrained over a seatback; it may not pro- o A child restraint system must be with the available lap/shoulder vide adequate security in an ac-...
  • Page 60 BEFORE DRIVING YOUR VEHICLE To install a child restraint system in the B230F02P-AAT B230G01P-GAT Installation on Rear Seat Center Installation on Outboard Rear center rear seat, extend the shoulder/ Position Seats lap belt entirely from its retractor until a "click" is felt. This will engage the 2 point static type seat belt retractor automatic locking feature, which allows the seat belt to...
  • Page 61 (4 ~ 12 years) o If the seat belt does not operate as described, have the system Seating Position checked immediately by your (Minibus for 9 Passengers) authorized Hyundai dealer. Age Group Front Passenger 2nd Seat 3rd Seat Out- Left...

  • Page 62: Steering Wheel Tilt Lever

    BEFORE DRIVING YOUR VEHICLE STEERING WHEEL TILT LEVER Truck B600A01A-AAT (If installed) Seating Position Seating Position (Van for 3 Passengers) (For Truck) Age Group Age Group Front Passenger Front Passenger Front Passenger Front Passenger Outboard Center Outboard Center 0 : Up to 10 kg 0 : Up to 10 kg (0 ~ 9 months) (0 ~ 9 months)

  • Page 63: Supplemental Restraint (Airbag) System

    B240A01P WARNING: always wear their seat belts Your Hyundai is equipped with a o As its name implies, the SRS is whether or not an airbag is also Supplemental Restraint (Airbag) Sys- designed to work with, and be provided at their seating posi- tem.
  • Page 64 BEFORE DRIVING YOUR VEHICLE The airbag modules are located both B240B02P-AAT SRS Components and Functions in the center of the steering wheel and in the front passenger's panel above the glove box. When the SRSCM de- tects a considerable impact to the front of the vehicle, it will automatically de- ploy the airbags.
  • Page 65 SRS is not working prop- B240B05L erly. If this occurs, have your B240B04P vehicle immediately inspected by your Hyundai dealer. CAUTION: o Before you replace a fuse or dis- WARNING: connect a battery terminal, turn When installing the container of o When the SRS is activated, there the ignition key to the "LOCK"...
  • Page 66 Hyundai tech- cause harm if the vehicle is in a WARNING: nician. Improper handling of the SRS...
  • Page 67 Hyundai genuine parts. Other- o If components of the airbag sys- wise, it can adversely affect SRS tem must be discarded, or if the...
  • Page 68 INSTRUMENTS AND CONTROLS INSTRUMENT CLUSTER AND INDICATOR C130A05P-GAT Minibus/Van (With Tachometor) C130A05P-1...

  • Page 69: Starting And Operating

    STARTING AND OPERATING Before starting the Engine .......... 3-2 Precaution for Exhaust Fumes While Starting and Driving ............ 3-2 To Start the Engine ............. 3-3 Key Positions ............... 3-3 Starting ................ 3-4 Manual Transmission ..........3-7 Automatic Transmission ..........3-9 Driving with Electronic Dual-Range Automatic Transmission ............

  • Page 70: Before Starting The Engine

    STARTING AND OPERATING BEFORE STARTING THE PRECAUTION ENGINE HAUST FUMES WHILE STARTING AND DRIVING C020A01O-GAT 9. When you turn the ignition switch to "ON", check that all appropriate Before you start the engine, you should D010A01P-GAT warning lights are operating and always: 1.

  • Page 71: To Start The Engine

    If your Hyundai is equipped with a ignition key cylinder while the ve- 6. Make sure that the ventilation air manual transaxle, place the shift hicle is in motion.

  • Page 72: Starting

    STARTING AND OPERATING STARTING NOTE: NOTE: C050A01A-GAT Starting For The Gasoline Do not hold the key in the "START" To unlocking the steering wheel, Engine position for more than 15 seconds. insert the key, and then turn the steering wheel and key simulta- o "ON"...
  • Page 73 STARTING AND OPERATING C051A01O-GAT C050B02S-GAT Starting For The Diesel Engine NORMAL CONDITIONS ENGINE COLD The Starting Procedure: Amber lamp ON Amber lamp OFF o Turn the ignition key to position 1. Insert key, and fasten the seat belt. "ON" and wait for the pre-heat indi- 2.
  • Page 74 STARTING AND OPERATING D040A01P-GAT Tips for starting WARNING: CAUTION: o Do not operate the starter motor Be sure that the clutch is fully de- o Do not run the engine at high continuously for longer than ten pressed when starting a manual rpm or drive the vehicle at high seconds;...

  • Page 75: Manual Transmission

    YN20060A (2) After high speed or extended driv- Your Hyundai's manual transmission ing, requiring a heavy engine load, has a conventional shift pattern. This the engine should be allowed to shift pattern is imprinted on the shift idle, as shown in the chart below, knob.
  • Page 76 STARTING AND OPERATING NOTE: C070E03A-GAT RECOMMENDED SHIFT POINTS o To shift into reverse, rest the le- CAUTION: ver in neutral for at least 3 sec- When downshifting from fifth gear onds after your car is completely Shift to fourth gear, caution should be Recommended stopped.

  • Page 77: Automatic Transmission

    The risk of rollover is greatly in- HSR3037 three seconds, then shift to the re- creased if you lose control of The highly efficient Hyundai automatic verse position. your vehicle at highway speeds. transmission has four forward speeds o Exercise extreme caution when driv- o Loss of control often occurs if and one reverse speed.
  • Page 78 STARTING AND OPERATING D060B01P-GAT D060C01P-GAT The function of each position is o R (Reverse): as follows: Use for backing up the vehicle. Bring the vehicle to a complete stop before o P (Park): shifting the selector lever to "R" posi- tion.
  • Page 79 STARTING AND OPERATING D060E01P-GAT D060G01P-GAT D060H02P-GAT o D (Drive): o L (Low gear): o P (Park): Use for normal driving. The transmis- Use for driving up a very steep grade or Use this range to park the vehicle. This sion will automatically shift through a for engine braking when descending range is also used when engine is four-gear sequence, giving best...
  • Page 80 STARTING AND OPERATING If you need to accelerate rapidly, press D080A01P-GAT OVERDRIVE SWITCH the accelerator pedal all the way to the (If installed) CAUTION: floor. The transmission will automati- o Shift into "R" and "P" only when cally shift to a lower gear, depending the vehicle has completely on the speed.

  • Page 81: Driving With Electronic Dual-Range Automatic Transmission

    The transmission is available for you pedal slowly. If you need rapid accel- "POWER" mode is recommended for Hyundai. eration, fully depress the accelerator According to the road conditions, set higher speeds than the "NORMAL" pedal.
  • Page 82 STARTING AND OPERATING When "HOLD" button is depressed, D070D01P-GAT D070E02P-GAT "HOLD" mode Good Driving Practices "HOLD" indicator light in the instru- ment cluster will illuminate and auto- o Never move the gear selector lever matic shifting will be performed in the from "P"...

  • Page 83: Four-Wheel Drive (4Wd)

    STARTING AND OPERATING FOUR-WHEEL DRIVE (4WD) o Always use the parking brake. Do D090A01P-GAT (Minibus) (If installed) not depend on placing the transmis- CAUTION: sion in "P" to keep the vehicle from moving. o The risk of rollover is greatly in- o Exercise extreme caution when driv- creased if you lose control of ing on a slippery surface.
  • Page 84 STARTING AND OPERATING Switch position D090B01P-GAT Manual vacuum type free wheel o 2H(Rear-wheel drive) CAUTION: hubs (If installed) Do not select 4WD mode on dry When driving on normal roads and paved roads. Especially on dry high highway. way, never select the 4WD(4H or 4L).
  • Page 85 STARTING AND OPERATING D090C01P-GAT D090D02P-GAT Auto vacuum type free wheel Transfer shift switch operation CAUTION: hubs (If installed) By selecting the transfer shift If four wheel drive is to be used, switch(4H, 4L), the both axles of the The auto vacuum type free wheel hub both the left and right free wheel vehicle are rigidly connected with each is designed to allow for automatic 4WD...
  • Page 86 STARTING AND OPERATING NOTE: D090E01P-GAT → Driving Four-wheel drive safely If the transfer shift is switched into 2H mode, while the vehicle is mak- o The driving posture should be more 1. Stop the vehicle.(0-3km/h) ing a sharp turn or performing 2.

  • Page 87: Brake System

    Have the vehicle ser- Select 2H(2WD) to drive on dry paved and injure your hands. Always firmly viced by an authorized HYUNDAI roads. Especially on dry highway, never hold the outer steering wheel when dealer at regular intervals according to select the 4H or 4L(4WD).
  • Page 88 STARTING AND OPERATING (4) If the vehicle is equipped with a A film of water can form on the D120A01P-GAT PARKING BRAKE brake booster, the brake boosting brake discs or brake drums and force is lost after the brake pedal is prevent normal functioning after depressed once or twice while the driving in heavy rain or through...
  • Page 89 STARTING AND OPERATING D160A01P-GAT PARKING CAUTION: CAUTION: o When parking on a hill, fully engage It is important that you do not drive Before driving, be sure that the park- the parking brake and set the gear the vehicle with your foot resting ing brake is fully released and brake shift lever to 1st or reverse position.
  • Page 90 To avoid creeping forward, keep all times. If the braking action does your foot on the brake pedal when the vehicle is stopped. not return to normal, stop as soon as it is safe to do so and call your Hyundai dealer for assistance.
  • Page 91 STARTING AND OPERATING o Use caution when parking on a hill. D140A02P-GAT ANTI-LOCK BRAKE SYSTEM Engage the parking brake and place (ABS) (If installed) WARNING: gear selector lever ABS will not prevent accidents due "P"(automatic transmission) or in The Anti-Lock Brake System (ABS) is first or reverse gear (manual trans- to improper or dangerous driving designed to prevent wheel lock-up...

  • Page 92: Back Warning System

    STARTING AND OPERATING BACK WARNING SYSTEM C400A01P-GAT NOTE: The safety features of an ABS (If installed) o Back warning system should only equipped vehicle should not be be considered as a supplemen- tested by high speed driving or tary function. The driver must cornering.

  • Page 93: Driving For Economy

    If this occurs, have your ve- have to change speeds unneces- Sensing to 810 mm from to 410 mm from approx. 400 mm hicle checked your Hyundai dealer sarily. Avoid heavy traffic whenever Distance the rear bumper the rear bumper as soon as possible.
  • Page 94 STARTING AND OPERATING o Don't "ride" the brake or clutch pedal. o Keep your car in good condition. For o Remember, your Hyundai does not This can increase fuel consumption better fuel economy and reduced require extended warm-up. As soon...
  • Page 95 STARTING AND OPERATING D170B01P-GAT D170E01P-GAT D170H01P-GAT (1) Speed (4) Idling (7) Load Avoid rapid acceleration, sudden starts, The vehicle consumes fuel even dur- Do not drive with unnecessary articles and maximum speed driving; such ing idling. Avoid extended idling when- in the luggage compartment.

  • Page 96: Smooth Cornering

    STARTING AND OPERATING SMOOTH CORNERING WINTER DRIVING C150A01A-AAT D180A01P-GAT D180B01P-GAT Engine oil Engine coolant Avoid braking or gear changing in cor- ners, especially when roads are wet. The engine oil can become very thick If the temperature in your area drops Ideally, corners should always be taken at low temperatures, thus making it below freezing, there is the danger that...
  • Page 97 Wiper blades battery checked by an authorized Before operating the wipers, check the HYUNDAI dealer before the start of NOTE: wiper blades to confirm that they are cold weather and, if necessary, have it The proper temperature for using not frozen to the windshield or tailgate.
  • Page 98 Find cordance with our care-instruction. out and follow the laws and regula- Have a preservative applied and the tions in your area. underfloor protection checked at an authorized HYUNDAI dealer before and after the cold weather season.

  • Page 99: Additional Equipment

    Hyundai the other side when the vehicle is dealer. cornering. The difference between the...
  • Page 100 STARTING AND OPERATING LIMITED-SLIP DIFFEREN- TIAL The following procedures can be used D190A02P-GAT (Truck)(If installed) to confirm that the locking differential CAUTION: is functioning properly: A limited-slip differential, if equipped, o Never start the engine with the is for the rear wheel differential only. gearshift lever placed in the for- (1) Position the vehicle so that one The features of this limited-slip differ-...
  • Page 101 STARTING AND OPERATING The following procedures can be used to confirm that the limited-slip differen- CAUTION: tial is functioning properly: o Never start the engine while one of the rear wheels is jacked up (1) Position the vehicle so that one and the other in contact with the wheel is on a dry paved surface and ground;...

  • Page 102: In Case Of Emergency

    IN CASE OF EMERGENCY Tools and Jack ............. 4-2 Spare Tire ..............4-3 If You Have a Flat Tire ..........4-6 Changing a Flat Tire ............. 4-7 Towing ................ 4-13 Bleeding the Fuel System .......... 4-18 Removal of Water from the Fuel Filter ....... 4-19 If the Engine Will Not Start .........

  • Page 103: Tools And Jack

    IN CASE OF EMERGENCY TOOLS AND JACK E010A01P-GAT E010C03P-GAT E020A01P-GAT TOOLS JACK To provide for cases of emergency, To use the jack always remember where the tools and jack are stowed and how the jack is Minibus/Van Truck removed for use. E010B03P-GAT Storage places Minibus/Van...

  • Page 104: Spare Tire

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY SPARE TIRE E030A01P-GAT To use the jack handle E050A02P-GAT JACK HANDLE (Minibus/Van) (If installed) Truck Minibus/Van GS40050A HSRFL050 E010B01P-1 1. Loosen the holding nut and pull out Check the air pressure of the spare tire the handle.
  • Page 105 IN CASE OF EMERGENCY To remove the spare tire: E050B02P-GAT To reinstall the spare tire 1. Open the tailgate Installation is the reverse order of dis- assembly. CAUTION: The spare tire should always be securely in position. If a flat tire is changed, put the flat tire in the spare tire mounting posi- HSRFL054 tion, and use the wheel nut wrench...
  • Page 106 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY E050C01P-GAT (Truck) E050C02P E050C05P 3. Disconnect the steel wire (3) from 5. Connect the steel wire (3) with the the tire support hook (4) after the support hook (4). E050C01P 1. Connect the spare wheel carrier spare tire comes down completely.

  • Page 107: If You Have A Flat Tire

    IN CASE OF EMERGENCY IF YOU HAVE A FLAT TIRE 7. After the spare tire fully raised, E050D01P-GAT D050A01HP-GAT Spare tire anti-theft device tighten by hand to about 30 kg . f If a tire goes flat while you are driving: (If installed) (295 N).

  • Page 108: Changing A Flat Tire

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY CHANGING A FLAT TIRE D060A01HP-GAT D060A01P-GAT NOTE: 1. Obtain Spare Tire and Tool The spare tire is located underneath the car. Minibus/Van Truck D060C01A-AAT 2. Block the Wheel Flat tire HSRFL060 E010B01P-3 The procedure described on the fol- lowing pages can be used to rotate...
  • Page 109 IN CASE OF EMERGENCY After stopping the engine and applying D060D01A-AAT D060E01P-AAT 3. Loosen Wheel Nuts 4. Put the Jack in Place the parking brake on a flat level sur- face, also use chocks to hold the 2WD Front wheels. Rear HSRFL056 HSRFL040...
  • Page 110 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY D060F02P-GAT 5. Raising the Car Pressure piston Minibus/Van Truck Jack handle HAUT408 HAUT406 Using the jack handle, turn the release Move the jack handle up and down to E020A01P raise the ram until just before the jack valve clockwise until it reaches a stop.
  • Page 111 IN CASE OF EMERGENCY Raise the car high enough so that the ram becomes visible, stop jack- fully inflated spare tire can be installed. ing immediately. To do this, you will need more ground Stop mark Further extension of the ram may clearance than is required to remove damage the jack.
  • Page 112 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY D060G01A-AAT D060H01A-AAT 6. Changing Wheels 7. Reinstall Wheel Nuts HSRFL062 HSRFL061 HSRFL063 WARNING: Use the wrench to loosen the wheel To reinstall the wheel cover, hold it on Wheel covers may have sharp nuts, then remove them with your fin- the wheel and put the wheel nuts on edges.
  • Page 113 IN CASE OF EMERGENCY D060I01P-GAT Tightening torque: E060J01A-AAT 8. Lower Vehicle and Tighten After changing wheels Front Rear Nuts 12 to 14 kg.m 12 to 14 kg.m Minibus, (118 to 137 N.m, (118 to 137 N.m, 87 to 101 lbs.ft) 87 to 101 lbs.ft) 18 to 22 kg.m 18 to 22 kg.m...
  • Page 114 TOWED D080A02HR-GAT D080B02HP-GAT If your vehicle has to be towed, it Towing the 2 Wheel Drive Ve- should be done by your Hyundai dealer hicle CAUTION: or a commercial tow truck service. o When towing the vehicle, take This will help assure that your vehicle care not to cause damage to the is not damaged in towing.
  • Page 115 IN CASE OF EMERGENCY 1) If any of the loaded wheels or sus- NOTE: pension components are damaged Before towing, check the level of CAUTION: or the vehicle is being towed with the automatic transmission fluid. If the rear wheels on the ground, use it is below the "HOT"...

  • Page 116: Towing

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY TOWING D080C01HP-GAT E070A02P-GAT Towing the 4 Wheel Drive Ve- Front (Minbus/Van) CAUTION: hicle o The 4WD vehicle should never be towed with the wheels on the ground. This can cause serious damage to the transmission or the 4WD system.
  • Page 117 IN CASE OF EMERGENCY 3. On vehicles with steering lock sys- 9. If the vehicle is equipped with a Rear (Minbus/Van) tem, turn the ignition switch to "ACC" power steering system, greater to unlock the steering wheel. If you force will be required to operate the will be using the turn signals while steering wheel.
  • Page 118 NOTE: apparatus may differ. Ask your Hyundai If you tow a trailer or vehicle, your dealer for further details before towing. The hitch should be bolted securely to...
  • Page 119 IN CASE OF EMERGENCY C190E05P-GAT and stop as soon as it is safe to Trailer Weight Limit do so, and allow the engine to idle until it cools down. You may proceed once the engine has cooled sufficiently. Gross axle Gross vehicle weight weight...
  • Page 120 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY 3. The front or rear axle weight must Truck not exceed the Gross Axle Weight CAUTION: Rating (GAWR) shown on the The following specifications are vehicle identification plate (see recommended when towing a page 1-4).
  • Page 121 IN CASE OF EMERGENCY If there is too much wind buffeting, C190F02A-GAT Trailer or Vehicle Towing Tips slow down to get out of the other WARNING: vehicle’s air turbulence. 1. Before towing, check hitch and o Improperly loading your car and 8.

  • Page 122: Bleeding The Fuel System

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY BLEEDING THE FUEL SYSTEM 13.Avoid holding the brake pedal down E090A01P-GAT (Diesel Motor) too long or too frequently. This could CAUTION: cause the brakes to overheat, re- If overheating should occur when sulting in reduced braking efficiency.

  • Page 123: Removal Of Water From The Fuel Filter

    1. Loosen the drain plug at the bottom 4. Continue pumping until the hand of the fuel filter. pump becomes stiff. 5. Finally, check to be sure that there is no leakage of fuel. If in doubt, consult your nearest authorized HYUNDAI dealer.

  • Page 124: If The Engine Will Not Start

    Pump It is recommended that water accu- mulated in the fuel filter should be WARNING: removed by an authorized Hyundai If the engine will not start, do not dealer. push or pull the car to start it. This could result in a collision or cause other damage.

  • Page 125: Jump Starting

    3. Check fuel line in the engine room. HA1FL4001 4. If engine still refuses to start, call a Hyundai dealer or seek other quali- D010B02P fied assistance. WARNING: 1. If your car has an automatic...

  • Page 126: If The Engine Overheats

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY IF THE ENGINE OVERHEATS 1. Both batteries must be 12V. The the other end to the engine block D030A01TB-AAT capacity (Ah) of the battery supply- of the vehicle with the flat battery If your temperature gauge indicates ing current should not be signifi- at the point farthest from the...
  • Page 127 Serious loss of engine coolant indi- call the nearest Hyundai dealer for cates there is a leak in the cooling assistance. system and this should be checked as soon as possible by a Hyundai dealer.

  • Page 128: Checking And Replacing Fuses

    If this ever If any of your car's lights or other happens, have a Hyundai dealer de- electrical accessories stop working, a termine the cause, repair the system blown fuse could be the reason. If the and replace the fusible link.
  • Page 129 If it is not, have the fuse clip repaired there is a problem in the electrical switches. or replaced by a Hyundai dealer. If circuit. If you replace a fuse and it 2. Open the fuse box and examine you do not have a spare fuse, you blows as soon as the accessory is each fuse.

  • Page 130: Headlight Aiming Adjustment

    CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY HEADLIGHT AIMING ADJUSTMENT G290A03P-AAT G290B03P-AAT Truck Adjustment After Headlight Before performing aiming adjustment, Assembly Replacement make sure of the following. Vertical aiming 30mm (1.18 in.) Vertical line 1. Keep all tires inflated to the correct Horizontal line pressure.

  • Page 131: Replacement Of Light Bulbs

    IN CASE OF EMERGENCY REPLACEMENT OF LIGHT BULBS "W": Specifications: G260A02A-AAT Distance between each headlight cen- Before attempting to replace a head- "H": Horizontal center line of headlights light bulb, be sure the switch is turned mm(in.) from ground to the "OFF" position. The next paragraph shows how to mm(in.) MINIBUS...
  • Page 132 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY G270A01P-GAT HEADLIGHT AND FRONT TURN SIGNAL LIGHT (Minibus/van) Turn signal light HSRFL273 HSRFL271 4. Using a spanner of the correct size, 6. Turn the plastic cover counterclock- remove the headlight assembly wise and remove it.
  • Page 133 IN CASE OF EMERGENCY G270B01P-GAT REAR COMBINATION LIGHT Rear Turn signal light Back up light G270A03O HSRFL275 Stop/Tail light 8. Remove the protective cap from the HSRFL294 replacement bulb and install the new bulb by matching the plastic base WARNING: Luggage compartment with the headlight hole.
  • Page 134 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY 2. Remove the mounting screws of the 4. To replace the rear combination rear combination light with a phillips light, remove it from the bulb holder screwdriver. and install the new bulb. (1) Rear turn signal light (2) Stop/Tail light Tail gate...
  • Page 135 IN CASE OF EMERGENCY G270C01A-GAT G270D01P-GAT SIDE REPEATER (If installed) INTERIOR LIGHT Map light With sunroof HSRFL284 3. Replace with a new bulb. HSRFL292 1. Push the cover toward the front of HSRFL300 the vehicle and remove it. Without sunroof HSRFL297 1.
  • Page 136 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY Front Room light With sunroof With sunroof With sunroof HSRFL301 HSRFL303 HSRFL302 Without sunroof Without sunroof Without sunroof HSRFL291 HSRFL298 2. Replace with a new bulb. 2. Replace with a new bulb. HSRFL290 1.
  • Page 137 IN CASE OF EMERGENCY Rear Room light G270E01P-GAT STEP LIGHT HSRFL287 3. Disconnect the power cord. HSRFL285 HSRFL288 4. Replace with a new bulb. 1. Remove the plastic cover with a flat- 1. Remove the mounting screws with head screwdriver. phillips screwdriver, and then dis- connect the power cord.
  • Page 138 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY E130F01P-GAT LICENCE-PLATE LIGHT Minbus/Van HSRFL299 Remove the lens mounting screws, remove the lens, then remove the bulb by turning it counterclockwise while pressing it inward.

  • Page 139: Bulb Wattage

    IN CASE OF EMERGENCY BULB WATTAGE G280A02P-GAT MINIBUS/VAN G280A01P Part Name Wattage Socket type Part Name Wattage Socket type BA15s High/Low 60/55 P43t Rear fog light Headlight BA15s High mounted stop light 16/21 W-2/BA15s Turn signal light W2.1 x 9.5D Position light W2.1d x 9.5d License plate light...
  • Page 140 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY G280B02P-GAT TRUCK G280B01P Part Name Wattage Part Name Wattage Socket Type Socket Type Front fog light PK22s Side repeater W2.1 x 9.5D High/Low 60/55 (H4)/55 (H1) PT3t/ P14.5S Rear combination Stop/tail light 21/5 BAY15d Headlight...

  • Page 141: Fuse Panel Description

    IN CASE OF EMERGENCY FUSE PANEL DESCRIPTION G200B01P-GAT MINIBUS/VAN Engine Compartment (Diesel Engine) AMPE- DESCRIPTION CIRCUIT PROTECTED RAGES 120A Generator GLOW Glow relay, Glow control module (D4BB) ABS control module FR HTR Blower relay RR HTR Rear blower relay DEF. Fuse 16, 25, 26 FUSIBLE C/FAN...
  • Page 142 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY G200C01P-GAT (Gasoline Engine) AMPE- DESCRIPTION CIRCUIT PROTECTED RAGES 120A Generator ABS control module FR HTR Blower relay RR HTR Rear blower relay DEF. Fuse 16, 25, 26 FUSIBLE C/FAN Condenser fan main relay, Condenser fan relay (LOW) LINK Ignition switch, Generator, Start relay, COMP.
  • Page 143 IN CASE OF EMERGENCY G200D01P-GAT FUSE AMPERAGES CIRCUIT PROTECTED Inner Panel Power outside mirror switch Audio, Digital clock, Cigarette lighter, Multi-meter, A/T shift & key lock control module Power outlet Heater control module, Mode actuator Front wiper & Washer Rear wiper & Washer Left front/rear sunroof relay, PTC heater relay, Fuel filter heater relay, Thermo sensor, Hear lamp relay, Condenser fan main relay, HLLD switch, Inter cooler fan relay ETACM, Power &...
  • Page 144 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY FUSE AMPERAGES CIRCUIT PROTECTED Digital clock, Hazard switch, A/T key solenoid, A/T shift lever TCCM Hazard relay, Multipurpose check connector, Front door lamp, ETACM, Step lamp, Instrument cluster, Room lamp switch, TCM, Room lamp, Ignition key ILL & Door warning switch Back warning buzzer, Immobilizer control module, Audio, Power antenna Door lock relay, Door unlock relay...
  • Page 145 IN CASE OF EMERGENCY G200E01P-GAT TRUCK Engine Compartment DESCRIP- AMPE- LABEL CIRCUIT PROTECTED TION RAGES Generator GLOW Glow control Blower control P/WINDOW Power window control BATT Fog lamp, Horn, Power connector, Fuse 13, 14, 15 FUSIBLE Ignition switch, Start relay, Generator LINK TAIL Tail lamp relay, Head lamp fuse...
  • Page 146 CORROSION PREVENTION AND APPEARANCE CARE IN CASE OF EMERGENCY G200F01P-GAT Passenger Compartment FUSE AMPERAGES CIRCUIT PROTECTED Power outside mirror switch, Cigarette lighter, Digital clock Audio DRL, ABS control module, condenser fan relay Wiper motor, Washer motor Blower relay, Head lamp relay, Power window relay, Defogger relay, Mode actuator, Rear fog relay, Head lamp leveling switch, Heater control panel, Left (Right) head lamp leveling actuator ECM, Neutral switch, Injection pump, Engine control relay, Intercooler fan relay, EGR...
  • Page 147 APPEARANCE CARE Washing/Waxing/Polishing ........... 5-2 Window Glass .............. 5-3 Chassis and Underbody Protection ......5-3 Engine Compartment ............ 5-4 Tire ................5-5...

  • Page 148: Appearance Care

    After washing the they do not contain corrosives; if in F010E01P-GAT vehicle (including washing in an auto- doubt, contact an authorized HYUNDAI Wheels matic vehicle wash), carefully clean dealer for assistance in the selection the joints and flanges of the doors, The wheels are painted and, therefore, of these materials.
  • Page 149 F010H01P-GAT Wiper blades at an authorized HYUNDAI dealer. When washing the vehicle, especially Use a soft cloth and glass cleaner to in winter, spray the underbody with remove grease, dead insects, etc.,...
  • Page 150 HYUNDAI paint aged, and this damage could become pencil or spray paint to prevent corro- a source of extreme danger when the sion.
  • Page 151 (speed and/or load weight) occur, the etc. tires must not be used. Consult an air pressure of the tires must meet the authorized HYUNDAI dealer regarding specifications which apply to the new tire replacement. driving conditions. If the vehicle is going to be driven under varying load weight, etc., the air pressure must be...
  • Page 152 VEHICLE MAINTENANCE REQUIREMENTS Maintenance Intervals ..........6-2 Scheduled Maintenance ..........6-4 Maintenance Under Severe Usage Conditions ...6-11 Explanation of Scheduled Maintenance Items .....6-12...

  • Page 153: Maintenance Intervals

    Although it should perform when you drive your is strongly recommended that they be Hyundai or you fill the fuel tank. A list performed by the factory-trained or of these items will be found on page distributor-trained technicians at your 8-6.
  • Page 154 For severe usage maintenance require- ments, see page 6-11 of this section. F010F01A-GAT A Few Tips Whenever you have your Hyundai ser- viced, keep copies of the service records in your glovebox. This will help ensure that you can document that the...

  • Page 155: Scheduled Maintenance

    VEHICLE MAINTENANCE REQUIREMENTS SCHEDULED MAINTENANCE G010A02P-GAT EXCEPT EUROPEAN COMMUNITY The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
  • Page 156 VEHICLE MAINTENANCE REQUIREMENTS G020A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary KILOMETERS X 1000 DESCRIPTION MONTHS ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER See Note(1) AIR CLEANER FILTER FUEL FILTER VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE)
  • Page 157 VEHICLE MAINTENANCE REQUIREMENTS G020A06P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary KILOMETERS X 1000 DESCRIPTION MONTHS GENERAL MAINTENANCE See Note (1) ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL See Note (2) See Note (3) TRANSFER CASE OIL REAR AXLE OIL...
  • Page 158 VEHICLE MAINTENANCE REQUIREMENTS G040A04P-GAT FOR EUROPEAN COMMUNITY ONLY The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
  • Page 159 VEHICLE MAINTENANCE REQUIREMENTS G050A05P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary KILOMETERS X 1000 DESCRIPTION MONTHS ENGINE CONTROL SYSTEM MAINTENANCE (EXCEPT 2.5 CRDi DIESEL) ENGINE OIL AND FILTER See Note (1) AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER...
  • Page 160 VEHICLE MAINTENANCE REQUIREMENTS G080A03P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary KILOMETERS X 1000 DESCRIPTION MONTHS ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRDi DIESEL ONLY) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER DRIVE BELT (FOR WATER PUMP AND SALTERNATOR)
  • Page 161 VEHICLE MAINTENANCE REQUIREMENTS G060A05P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary KILOMETERS X 1000 DESCRIPTION MONTHS GENERAL MAINTENANCE See Note (1) ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL See Note (2) TRANSFER CASE OIL REAR AXLE OIL CLUTCH/BRAKE PEDAL FREEPLAY...

  • Page 162: Maintenance Under Severe Usage Conditions

    VEHICLE MAINTENANCE REQUIREMENTS MAINTENANCE UNDER SEVERE USAGE CONDITIONS G070A08P-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE DRIVING MAINTENANCE ITEM...

  • Page 163: Explanation Of Scheduled Maintenance Items

    VEHICLE MAINTENANCE REQUIREMENTS EXPLANATION OF SCHEDULED MAINTENANCE ITEMS F060M01A-AAT G080C02P-GAT G080D01P-GAT o Engine Oil and Filter o Fuel Lines and Connections o Fuel Filter The engine oil and filter should be Check the fuel lines and connections A clogged filter can limit the speed at changed at those intervals specified in for leakage and damage.
  • Page 164 Consult your ing those hose surfaces nearest to Hyundai dealer if you have any ques- high heat sources, such as the ex- tions. G080J01P-GAT haust manifold.
  • Page 165 VEHICLE MAINTENANCE REQUIREMENTS G080L01P-GAT G080N01P-GAT G080Q01P-GAT o Manual Transmission Oil o Brake Hoses and Lines o Brake Pads, Calipers and Rotors Check manual transmission oil ac- Visually check for proper installation, cording to the maintenance schedule. chafing, cracks, deterioration and any Check the pads for excessive wear, leakage.
  • Page 166 VEHICLE MAINTENANCE REQUIREMENTS G080T01P-GAT o Steering Bear Box, Linkage and Boots With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage.

  • Page 167: Emission Control System

    EMISSION CONTROL SYSTEM Emission Control System ..........7-2 Catalytic Converter ............7-3...
  • Page 168 (Gasoline) 1. Crankcase Emission Control 2. Evaporative Emission Control System System (except canister) Your Hyundai is equipped with an emission control system. The Evaporative Emission Control The positive crankcase ventilation There are three emission control sys- System is designed to prevent fuel system is employed to prevent air tems which are as follows.
  • Page 169 Catalytic converter H010A01P All Hyundai vehicles are equipped H090A01P-GAT with a monolith type three-way cata- Purge Control Solenoid Valve lytic converter to reduce the carbon The purge control solenoid valve is monoxide, hydrocarbons and nitrogen controlled by the ECU;...

  • Page 170: Do-It-Yourself Maintenance

    DO-IT YOURSELF MAINTENANCE Engine Compartment ........... 8-2 General Checks ............8-6 Checking the Engine Oil..........8-7 Checking the Engine Coolant ........8-10 Checking the Battery ..........8-13 Air Conditioning Care ..........8-14 Changing the Air Conditioner Filter ......8-15 Checking the Brake Fluid .......... 8-16 Checking the Clutch Fluid .........

  • Page 171: Engine Compartment

    DO-IT YOURSELF MAINTENANCE ENGINE COMPARTMENT I010A01P-GAT DIESEL ENGINE (2.6 N/A) I010A01P-1 1. Windshield washer fluid reservoir 4. Brake booster 8. Power steering fluid reservoir 5. Brake fluid reservoir 9. Battery 2. Engine oil filler cap 6. Radiator cap 10.Engine coolant reservoir 3.
  • Page 172 DO-IT YOURSELF MAINTENANCE I010B01P-GAT DIESEL ENGINE (2.5 4D56 TCI) I010B02P 1. Windshield washer fluid reservoir 4. Engine oil level dipstick 9. Power steering fluid reservoir 5. Brake booster 10.Battery 2. Automatic transmission fluid level 6. Brake fluid reservoir 11.Fuse and relay box dipstick (If installed) 7.
  • Page 173 DO-IT YOURSELF MAINTENANCE I010C01P-GAT DIESEL ENGINE (2.5 CRDi TCI) CAUTION: When inspecting or servic- ing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged. I010C02P 1. Windshield washer fluid reservoir 4.
  • Page 174 DO-IT YOURSELF MAINTENANCE I011A02P-GAT GASOLINE ENGINE (2.4 DOHC) CAUTION: When inspecting or servic- ing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged. I011A03P 1. Windshield washer fluid reservoir 4.

  • Page 175: General Checks

    DO-IT YOURSELF MAINTENANCE GENERAL CHECKS I020A03P-GAT I030A03P-GAT I040A01P-GAT Engine Compartment Vehicle Exterior Vehicle Interior The following should be checked regu- The following should be checked The following should be checked each larly: monthly: time when the vehicle is driven: o Engine oil level and condition o Overall appearance and condition o Light operation o Transmission fluid level and condi-...

  • Page 176: Checking The Engine Oil

    If it is 2.5 CRDi only Hyundai dealer if service is needed. necessary to do work in the engine Adequate care of your vehicle at regu- compartment with the engine running,...
  • Page 177 DO-IT YOURSELF MAINTENANCE Select engine oil of the proper SAE (32°F) or below, SAE 30 oil must The engine oil quality should meet viscosity number according to the at- not be used. This oil should be the following classification. mospheric temperature. used only in areas where the at- Recommended viscosity is given in mospheric temperatures are...
  • Page 178 DO-IT YOURSELF MAINTENANCE I060A01P-GAT To Check the Oil Level WARNING: Be careful not to touch the hot exhaust manifold. CAUTION: Slowly pour the recommended oil using by a funnel. Do not overfill I060B02P not to damage engine. If the oil level is below the specified I060A01P limit, remove the cap located on the NOTE:...

  • Page 179: Checking The Engine Coolant

    DO-IT YOURSELF MAINTENANCE CHECKING THE ENGINE COOLANT o The engine oil consumption is G350A01A-GAT I080A02P-GAT ENGINE OIL CONSUMPTION strongly effected by the viscosity Function of Engine Oil and quality of oil, engine rpm and WARNING: driving condition etc. The engine Engine oil has the primary function of Do not remove the radiator cap oil is more consumed under severe...
  • Page 180 If the level drops checked at an authorized HYUNDAI antifreeze to exceed the 60% level or again, visit your Hyundai dealer for an dealer as soon as possible. go below the 35% level, or damage to inspection and diagnosis of the rea- If the level should drop below the "L"...
  • Page 181 DO-IT YOURSELF MAINTENANCE 4. Turn the radiator cap counterclock- G050D02P-AAT To Change the Coolant wise without pressing down on it, WARNING: until it stops. This relieves any pres- The coolant should be changed at The cooling fan is controlled by sure remaining in the cooling sys- those intervals specified in the ve- tem.

  • Page 182: Checking The Battery

    DO-IT YOURSELF MAINTENANCE CHECKING THE BATTERY o If battery fluid is on your skin, flush G210A01A-AAT I090C01P-GAT Disconnection and connection the affected areas with water for at least 15 minutes and then seek Never disconnect the battery while medical assistance. the engine is running;...

  • Page 183: Air Conditioning Care

    2. If the air coming out of the in-dash vents is not cold, have the air con- ditioning system inspected by your Hyundai dealer.

  • Page 184: Changing The Air Conditioner Filter

    8.0 mm (0.315 in.). pulley If the belt is too loose, have it ad- Engine pulley HSM396-1 justed by your Hyundai dealer. Diesel (2.5 TCI) Diesel (2.5 CRDi) NOTE: The compressor drive belt tension for diesel engine (2.5 CRDi only) is Tension COMP.

  • Page 185: Checking The Brake Fluid

    In such a case, have your vehicle checked by an au- thorized HYUNDAI dealer. HA12503 Use SAE J1703 (or DOT3 or DOT 4) 3. Replace the air conditioner filter or equivalent type brake fluid.

  • Page 186: Checking The Clutch Fluid

    DO-IT YOURSELF MAINTENANCE CHECKING THE CLUTCH CHECKING THE AUTOMATIC FLUID TRANSMISSION FLUID On a vehicle with the brake fluid I110A01P-GAT I120A02P-GAT (If installed) (If installed) warning lamp, the brake fluid level is monitored by a float. When the brake In the case of vehicles with the hy- Transmission fluid in the automatic fluid level falls to below the "MIN"...
  • Page 187 DO-IT YOURSELF MAINTENANCE I120B03P-GAT I120D03P-GAT Recommended Fluid To Check the transmission Fluid Level Your Hyundai automatic transmission is specially designed to operate with MOBIL DEXRON-II or DIAMOND ATF SP-I type fluid. Full mark Good I120C02P-GAT Automatic transmission fluid I120D02P capacity 1.

  • Page 188: Filling The Washer Reservoir

    DO-IT YOURSELF MAINTENANCE FILLING THE WASHER RESERVOIR I130A01P-GAT WARNING: WARNING (Diesel only): The cooling fan is controlled by Never work on injection system engine coolant temperature and with engine running or within 30 may sometimes operate even when seconds after shutting off engine. the engine is not running.

  • Page 189: Windshield Wiper Blades

    To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai replacement parts or their equivalent.

  • Page 190: Tail Gate Window Washer Fluid

    If it is not, have it inspected by your mark the limits of the freeplay. If the Hyundai dealer and adjusted or re- freeplay is greater than specified, have paired if necessary. it inspected by your Hyundai dealer...

  • Page 191: Checking Drive Belts

    Idler pulley the illustration. If it is not, have it the top surface of the brake pedal to pulley Power Crankshaft Generator COMP. inspected by your Hyundai dealer and steering the asphalt sheeting under the floor pulley pulley pulley pulley G190D01P-1 adjusted or repaired if necessary.

  • Page 192: Tire

    7 If there are belt-line wear indicators notches), have the brake lever ad- on the tires, they will appear in six justed at an authorized HYUNDAI places on the surface of the tire dealer. thereby indicating that the tire no...
  • Page 193 DO-IT YOURSELF MAINTENANCE longer meets the minimum require- kg/cm² (psi) I160A03P-GAT Tire inflation pressure ment for use. When these wear indi- Vehicle Tire size Front Rear cators appear, the tires must be re- 205/70R 15 2.8(40) 2.8(40) placed with new one. Confirm that the 215/80R 15 2.2(32) 2.2(32)
  • Page 194 Bias tires and for longer tire life, rotate the wheels in the sequence illustrated. Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted. CAUTION: If the front wheels are of a different...

  • Page 195: Vehicle Specifications

    VEHICLE SPECIFICATIONS Measurement ..............9-2 Engine ................9-3 Lubrication Chart ............9-4...
  • Page 196 VEHICLE SPECIFICATIONS J010A03P-GAT MEASUREMENT mm (in.) SHORT LONG MINIBUS, VAN Overall length 4,695(184) 4,825(189) 4,695(184) 5,035(198) ← ← ← ← ← Overall width 1,820(71) ← ← ← ← ← ← ← ← Overall height 1,900(74) 1,885(74) 1,995(78) 1,885(74) 1,980(77) 1,970(77) ←...
  • Page 197 VEHICLE SPECIFICATIONS ENGINE J040A06P-GAT ITEMS DIESEL GASOLINE Engine type 2.4 DOHC 2.6 N/A 2.5 4D56 2.5 CRDi Total displacement 2,607 cc 2,476 cc 2,497 cc 2,351 cc Compression ratio 20.5 17.6 Firing order 1 - 3 - 4 - 2 ←...
  • Page 198 VEHICLE SPECIFICATIONS LUBRCATION CHART J060A08P-GAT DESCRIZIONE OIL & GREASE STANDARD QUANTITY (LITER) SAE 30 (ABOVE 0°C) 2.6 N/A API CF-4 or ABOVE SAE 20W-40 (ABOVE -10°C) SAE 15W-40 (ABOVE -15°C) Engine Oil : 6.1 SAE 10W-30 (-20°C ~ 40°C) at Oil Pan : 4.9 API CF-4 or ABOVE 2.5 4D56 TCI SAE 5W-30 (-25°C ~ 40°C)
  • Page 199 J060A08P-GAT ITEMS OIL & GREASE STANDARD QUANTITY (LITER) GASOLINE 2.6 N/A : 2.4 MANUAL TRANSMISSION OIL HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) DIESEL 2.5 4D56 TCI : 2.4 2.5 CRDi TCI : 3.2 GASOLINE 7.53 2.6 N/A(long van): 8.5 2.6 N/A: 7...

  • Page 200: Index

    INDEX...
  • Page 201 INDEX ADJUSTABLE FRONT SEATS ........ 1-30 BACK WARNING SYSTEM ........3-24 AIR CONDITIONER FILTER ......2-47, 8-15 BATTERY ..............8-13 AIR CONDITIONING CARE ........8-14 BEFORE STARTING THE ENGINE ......3-2 AIR CONDITIONING SYSTEM ........ 2-44 BI-LEVEL HEATING ..........2-42 ALTIMETER ..............
  • Page 202 INDEX FRONT/REAR WINDOW DEFROSTER SWITCH .. 2-26 DAY/NIGHT INSIDE REARVIEW MIRROR ..... 2-34 FUEL GAUGE ............2-12 DEFROSTING/DEFOGGING ........2-43 FUEL TANK CAPACITY ..........9-2 DIGITAL CLOCK ............2-37 FUSE PANEL DESCRIPTION ........4-40 DOOR LOCKS ............1-12 DRINK HOLDER ............2-35 DRIVING FOR ECONOMY ........
  • Page 203 INDEX IF THE ENGINE OVERHEATS ........ 4-25 MAINTENANCE INTERVALS ........6-2 IF THE ENGINE WILL NOT START ....... 4-23 MAKING A FLAT SEAT ........... 1-36 IF YOU HAVE A FLAT TIRE ........4-6 MANUAL TRANSMISSION ........3-7 IGNITION SWITCH ............ 3-3 MEASUREMENT ............
  • Page 204 INDEX SEATBACK HOLDER ..........1-39 PARKING ..............3-21 SEATS PARKING BRAKE ............ 3-20 Auxiliary Seat ............1-36 PARKING BRAKE LEVEL STROKE ......8-23 Fourth Seat ............1-35 POWER OUTLET ............. 2-27 Front Seat .............. 1-30 POWER WINDOW ........... 1-26 Making a flat Seat ..........1-36 Second Seat ............
  • Page 205 INDEX TACHOMETER ............2-14 WARNING AND INDICATOR LIGHTS ...... 2-8 TAIL GATE ............... 1-19 WINDSHIELD WASHER FLUID ....... 8-19 TAIL GATE WINDOW WASHER FLUID ....8-21 WINDSHIELD WIPER AND WASHER SWITCH ..2-21 TAIL GATE WINDOW WIPER AND WASHER WINDSHIELD WIPER BLADES ....... 8-20 SWITCH ..............

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