Related Manuals for Volkswagen Golf GTI TCR SEQ 2019
Summary of Contents for Volkswagen Golf GTI TCR SEQ 2019
- Page 1 Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual Volkswagen Golf TCR SEQ User Manual 2019...
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Page 2: Table Of Contents
5.7 Sadev ST82-17 Gearbox ............................57 5.8 LSD Limited slip differential ............................ 58 5.9 Fuel tank ................................... 59 5.10 Airjack ..................................62 Parts mileage / Technical Revision - Check list ................64 Notices ............................67 Volkswagen Golf GTI TCR SEQ User Manual Page 2... -
Page 3: Technical Information
Auto-diagnosis OBDII / DiagRA – LE Speed limiter (Virtual Safety Car) 5 variable speeds Launch control available Airjack system 3 airjacks Fire extinguisher Seat Fuel tank FIA FT3 Fuel Tank * depending on BoP Volkswagen Golf GTI TCR SEQ User Manual Page 3... -
Page 4: Dimensions And Weight
Distribution weight/power 3,34 kg/HP Notes: * Measured from the rear bumper to the end of rear wing profile. ** The scrutineering dimensions and minimum weight are the ones on the Technical Form. Volkswagen Golf GTI TCR SEQ User Manual Page 4... -
Page 5: Body-Shell
Carbon (painted) Windscreen Glass / optional plastic Left / right front door window Glass Left / right rear door window Glass Left / right triangle rear door window Glass Rear window Plastic Volkswagen Golf GTI TCR SEQ User Manual Page 5... -
Page 6: Powertrain
Twin-end racing catalyzed FIA Homologated / 114 dB Camshaft drive Chain (sealed) Oil system Wet sump Water pump Mechanical water pump + one auxiliary electrical pump Water thermostat Electromechanical Fan range Operating range 92°C to 87°C Volkswagen Golf GTI TCR SEQ User Manual Page 6... -
Page 7: Fuel Tank
Gear ratios Final drive 0,263 Gear Total GEAR GEAR DIF RPM relation relation 3000 SHIFT 6800 0,429 0,113 0,565 0,149 1644 0,710 0,187 1384 0,875 0,230 1285 1,040 0,274 1079 1,208 0,318 Volkswagen Golf GTI TCR SEQ User Manual Page 7... -
Page 8: Chassis
Rim centre lock 5 studs x 112 mm Maximum tyre dimension recommended 270/660 R18 Tyre temp difference inside/outside 20ºC Minimum cold pressure recommended 1.3 bar, according the specification of the tire manufacturer Volkswagen Golf GTI TCR SEQ User Manual Page 8... -
Page 9: Electronic Units
VWMS. All series modules used on the car are based in the MQB platform. Through the diagnostic tools available on the VW Group dealers, it is possible to diagnostic any malfunction. Volkswagen Golf GTI TCR SEQ User Manual Page 9... -
Page 10: Driver Control
These faults are saved until the memory is deleted manually using the diagnostics program. The diagnostics tool DiagRA-LE is recommended for customers to be able to check the cars. Volkswagen Golf GTI TCR SEQ User Manual Page 10... -
Page 11: Steering Wheel Module
IMPORTANT: the use of this button is under user responsibility, a bad use of it may cause fatal damages on the gearbox No use on cars with sequential gearbox Only use on DSG cars Volkswagen Golf GTI TCR SEQ User Manual Page 11... -
Page 12: Speed Limiter (Pit Limiter/Full Course Yellow/120 Limiter)
OFF, keep FCY button pushed and select the speed using the gear shift paddles. The selected speed can be seen on the AIM MXG display. The Pit limiter speed can be selected between the following speeds: 40, 50, 60 and 80. The speed Volkswagen Golf GTI TCR SEQ User Manual Page 12... -
Page 13: Display Alarms And Shift Lights
LED 8 white Steering initialization Turn steering wheel left and If alarm stays, problem in needed right, alarm disappears electrical steering rack LED 1 +LED 5red Pit limiter is active Volkswagen Golf GTI TCR SEQ User Manual Page 13... -
Page 14: Gearbox Functioning
(pit lane use) -also possible entering to and exiting -to exit from this mode: from this mode using the Safety brake -completely stopped signal button(P)* on the steering wheel -clutch pedal pressed Volkswagen Golf GTI TCR SEQ User Manual Page 14... - Page 15 There are many ways to manage standing starts; following the VWMOSP recommendation is explained. Sequence Process Notes After grid formation lap: -stop the car completely on the grid line -push clutch and brake pedal Engage 1 gear Volkswagen Golf GTI TCR SEQ User Manual Page 15...
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Page 16: Standing Start Procedure (Rev Limiter Mode)
Main switch on – ignition off Push (P)-Button continuous Use shift paddles to adjust revs ± Launch control revs possible from 4000 up to 6500 Value shown on page #2 of dashboard Volkswagen Golf GTI TCR SEQ User Manual Page 16... -
Page 17: Drivers' Tasks
Do not just stop braking because this can produce a very fast cooling and cause cracks because of thermal shocks. When returning to the track, come up progressively to race speed and pressure. Volkswagen Golf GTI TCR SEQ User Manual Page 17... -
Page 18: Electronics
To enable “lap time” it’s necessary to insert the track where you are running. Track load has to be done by GPS Manager available at the RaceStudio3 software. RaceStudio3 software, latest MXG firmware and documentation available on AIM website: http://www.aim-sportline.com/eng/download/index.htm MXG user guide available on AIM website: http://www.aim-sportline.com/download/doc/eng/mxs-mxg/MXG_user_guide_101.pdf Volkswagen Golf GTI TCR SEQ User Manual Page 18... -
Page 19: Mxg Connection Schemes
IMPORTANT: the change of the alarms or shift lights is under user responsibility. Car is delivered with VWMOSP recommendation. Before changing them it is advisable to do a backup of the standard configuration. 3.2 MXG connection schemes: Data-logger standard connection scheme (car delivery) Volkswagen Golf GTI TCR SEQ User Manual Page 19... - Page 20 Channel expansion module and sensors are available through AIM dealers, not VWMOSP. If for any reason it is necessary to send data acquisition files to VWMOSP, following data file extensions must be sent: .drk, .bak, .gpk, .rrk and .xrk. Volkswagen Golf GTI TCR SEQ User Manual Page 20...
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Page 21: Data Acquisition
Fuse state 4 0 … 8 FLAG_FBX_F3 Fuse state 3 0 … 8 FLAG_FBX_F2 Fuse state 2 0 … 8 FLAG_FBX_F1 Fuse state 1 0 … 8 I_FBX_MAIN Main current 10 … 40 Volkswagen Golf GTI TCR SEQ User Manual Page 21... - Page 22 T_ENG_WATER is 90ºC after having warmed the car from cold always at idle speed. The maximum value underlined in orange shows the value before performance restrictions or protection modes are applied. Volkswagen Golf GTI TCR SEQ User Manual Page 22...
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Page 23: Fusebox
Bit number Data value Description bit8 -------8 Sadev pump bit7 ------7- HR-ECU bit6 -----6-- HR-Fuel pump bit5 ----5--- Starter bit4 ---4---- Radio FLAG_FBX_F5 bit3 --3----- HR-Lambda bit2 -2------ HR-Miscellaneous bit1 1------- HR-Injectors Volkswagen Golf GTI TCR SEQ User Manual Page 23... - Page 24 ------7- Brake light bit6 -----6-- High beam bit5 ----5--- Day light FLAG_FBX_F1 bit4 ---4---- Low beam bit3 --3----- Rear light bit2 -2------ Rain light left bit1 1------- Rain light right Volkswagen Golf GTI TCR SEQ User Manual Page 24...
- Page 25 In the acquisition screenshot bellow is shown the channel “FLAG_FBX_1” in green. The value is “7” when braking and 0 when no braking. In this case, the conclusion is that there is a problem on the brake light line. Volkswagen Golf GTI TCR SEQ User Manual Page 25...
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Page 26: Fuel Level Display
Following, the terminology description to understand future command tables: Llp: Left long push (>1s) Rlp: Right long push (>1s) Lsp: Left short push (<1s) Rsp: Right short push (<1s) STout: Short Timeout (1s) LTout: Long Timeout (8s) Volkswagen Golf GTI TCR SEQ User Manual Page 26... - Page 27 Maintaining right/left long push, the value is increased/decreased 10 litres by 10 litres. Set Full level value: This menu allows setting the maximum tank level or predefined fuel level. Volkswagen Golf GTI TCR SEQ User Manual Page 27...
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Page 28: Auxiliary Connectors
Note that the last LED matches with the full value set. Auxiliary connectors The main car wiring loom is prepared with some auxiliary connectors to make easier the connection of auxiliary devices. Free connectors inside the cockpit Volkswagen Golf GTI TCR SEQ User Manual Page 28... - Page 29 Behind the driver seat there are two free connectors associated with the steering wheel module. Connecting here the radio and drinking systems, both can be handled through the steering wheel module Volkswagen Golf GTI TCR SEQ User Manual Page 29...
- Page 30 This auxiliary connector is placed behind the left front headlight, under the engine ECU. All Audi RS 3 LMS cars are provided without additional headlights but this connector is ready for a plug and play solution that allows the driver to turn additional headlights from the steering wheel. Volkswagen Golf GTI TCR SEQ User Manual Page 30...
- Page 31 Option 2: Notes: Total maximum current 7 A. As the DRV signal pin is not used, an independent activation switch must be installed in the cockpit area. Volkswagen Golf GTI TCR SEQ User Manual Page 31...
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Page 32: Fire Extinguisher
Check the inner press bottle periodically. It has to be in the green area. Check periodically that the 9V inner battery is in good condition Do not forget to toggle ON the control box switch before sending the car on the track Volkswagen Golf GTI TCR SEQ User Manual Page 32... -
Page 33: Setting Adjustments
This is also the car delivery set-up. Due to production issues, small changes on this set-up sheet may occur. VWMS recommends doing your own check. The use of ballast as fuel weight during set-up process is recommended to ensure the cross weights. Volkswagen Golf GTI TCR SEQ User Manual Page 33... -
Page 34: Rain Set-Up
TOE std. ride height (mm) 1,00 mm OUT 1,0 mm OUT LEFT RIGHT REAR CAMBER 3.8° 3.8° REAR TARGET (no fuel) TOE std. ride height (mm) 0 mm 0 mm FRONT CROSS REAR LEFT Volkswagen Golf GTI TCR SEQ User Manual Page 34... -
Page 35: Nürburgring Set-Up
TOE std. ride height (mm) 1,00 mm OUT 1,0 mm OUT LEFT RIGHT REAR CAMBER 3.5° 3.5° REAR TARGET (no fuel) TOE std. ride height (mm) 0 mm 0 mm FRONT CROSS REAR LEFT * available at Bilstein Volkswagen Golf GTI TCR SEQ User Manual Page 35... -
Page 36: Steering Rack Centering
Unlock the four screws that are fixing the camber regulator plate and proceed to the adjustment. Notes: After any intervention, fix the wishbone regulator plate bolts in the right tighten. Volkswagen Golf GTI TCR SEQ User Manual Page 36... -
Page 37: Rear Camber And Toe Adjustment
After the camber adjustment job, check that the ball-joint is placed in the middle of its housing. Camber Arm regulation -2º 1,5 turns -2,5º 1 turns -3º 0,5 turns -3,5º -4º -0,5 turns -4,5º -1 turns -5º -1,5 turns Volkswagen Golf GTI TCR SEQ User Manual Page 37... -
Page 38: Suspension
Helper Spring Block Length Spring Separator Height Damper Stroke The setup is safe, if the distance of the spring seats on the extended damper is higher than the addition of the values above. Volkswagen Golf GTI TCR SEQ User Manual Page 38... - Page 39 On the rear for the standard Bilstein damper a longer rod end is available (longer compressed length -> less bump travel with same ride height). Please contact Bilstein for more information. Use longer springs (i.e. 200mm long) Volkswagen Golf GTI TCR SEQ User Manual Page 39...
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Page 40: Dampers
2-way adjustable with 10 clicks in bump and 10 in rebound 110 mm travel 20 mm upright height regulation 20 mm bump stop (5000 N / 4 mm) Note: Clicks adjuster tool delivered with the car. Volkswagen Golf GTI TCR SEQ User Manual Page 40... - Page 41 TCR SEQ User Manual Rear dampers Aluminium outer housing Bilstein damper 2-way adjustable with 10 clicks in bump and 10 in rebound 119 mm travel 35 mm bump stop (5000 N / 4 mm) Volkswagen Golf GTI TCR SEQ User Manual Page 41...
- Page 42 Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual Adjustment range of front dampers: Adjustment range of rear dampers: Volkswagen Golf GTI TCR SEQ User Manual Page 42...
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Page 43: Anti-Roll Bars
Three rear anti-roll bars available: 22x2, 22x3 and 22x4. Car delivery: 22x3. REAR ARB OD (mm) Thickness Chassis Roll Stiffness from ARB Hard (Nm/ºChassis) 1078 1252 1454 Mid (Nm/ºChassis) 1061 1232 Soft (Nm/ºChassis) 1043 Volkswagen Golf GTI TCR SEQ User Manual Page 43... -
Page 44: Kinematics
Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual 4.10 Kinematics Front Rear Wheel ratio 1mm wheel / 0,9mm damper 1 / 1 FRONT Volkswagen Golf GTI TCR SEQ User Manual Page 44... - Page 45 Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual REAR Volkswagen Golf GTI TCR SEQ User Manual Page 45...
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Page 46: Brakes
Remember not to press the brake pedal while turning the wheel. Set rear brake proportion valve on position on the desired position (standard position: 3) Volkswagen Golf GTI TCR SEQ User Manual Page 46... - Page 47 When the proportioning valve is fitted in the standard position on the car, position 7 is with the lever max backwards and position 1 with the lever max forward. Volkswagen Golf GTI TCR SEQ User Manual Page 47...
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Page 48: Aero
Check periodically the fixations. It has to be in good conditions. Check the front splitter angle that has to be at 0º when pitch is 0º. Pitch: Measure the pitch angle on the body shell over the door sill Volkswagen Golf GTI TCR SEQ User Manual Page 48... -
Page 49: Driving Position
Steering column Height and length adjustable 3 steering column hubs different in length available: 100, and 140mm (car delivery) high (car delivery) AIM MXG display bracket adjustable in 2 positions: and low Volkswagen Golf GTI TCR SEQ User Manual Page 49... - Page 50 Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual Volkswagen Golf GTI TCR SEQ User Manual Page 50...
- Page 51 Pedal box Length adjustable in 5 position (car delivery in mid position) Tilton racing pedal assembly with brake balance bar 90° foot stopper on throttle pedal right side Pedal box adjustment points Volkswagen Golf GTI TCR SEQ User Manual Page 51...
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Page 52: Workshop Maintenance
TCR SEQ User Manual 5 WORKSHOP MAINTENANCE First roll-out Volkswagen Motorsport checks all cars in a roll-out before customer delivery. This roll-out consists in: 5 circuit laps. High speed in a long straight. Start rev limiter checking simulating a standing start. -
Page 53: Body-Shell And Engine Identification
TCR SEQ User Manual FUSEBOX FLAG_FBX_1 FLAG_FBX_2 FLAG_FBX_3 FLAG_FBX_4 FLAG_FBX_5 Body-shell and engine identification V.I.N. (Vehicle Identification Number) is welded on the roll cage 5-a Engine number CJX XXXXXX Engine number CJX XXXXXX Volkswagen Golf GTI TCR SEQ User Manual Page 53... -
Page 54: Fluids
Is recommended not to mixt fuels, they could contaminate one from the other. Gearbox is delivered with correct oil level. It is not necessary any level control if there is no leakage. Volkswagen Golf GTI TCR SEQ User Manual Page 54... -
Page 55: Engine
4. Apply detergent to the filter. Squirt the fluid down the elements from the outside while holding the filter at an angle over a bucket. Don't re-distribute the detergent that's collected in the bucket through the filter again. Volkswagen Golf GTI TCR SEQ User Manual Page 55... - Page 56 A clean and properly oiled air filter is basic to ensure boost’s life. It is strongly recommended to follow the cleaning procedure as well as the replacement frequency. After rain conditions use, it is strongly recommended the cleaning or replacement. Volkswagen Golf GTI TCR SEQ User Manual Page 56...
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Page 57: Sadev St82-17 Gearbox
It can be done with the gearbox mounted on the car. It can be done with the gearbox mounted on the car, use the following A and B plugs to drain the oil and the C to fill it again. It is strongly recommended reading the SADEV ST82-17 Technical Manual on the Volkswagen Motorsport website. -
Page 58: Lsd Limited Slip Differential
Use the hex-head spanner of 8 mm in order to tighten/untighten the nut marked above. Then you can adjust the preload : By turning clockwise in order to decrease the preload. By turning anti-clockwise in order to increase the preload. Volkswagen Golf GTI TCR SEQ User Manual Page 58... -
Page 59: Fuel Tank
Different ramps are available on Golf GTI TCR Parts Catalogue. Only the ramps homologated on the VW Golf GTI TCR Technical Form can be used. 60/30, 45/30 and 35/30. For detailed information see the SADEV ST82-17 Technical Manual on the Volkswagen Motorsport website. - Page 60 3. Switch on the electric tool in automatic or manual function. If the automatic mode is selected the tool will stop the draining process when there is no more fuel inside the tank. Volkswagen Golf GTI TCR SEQ User Manual Page 60...
- Page 61 5. Fix the new filter on the bracket, reconnect the fuel pipes, assemble the reservoir and close the fuel tank again. The engine fuel filter is placed inside the fuel cell. The part is fixed by plastic clamps and fuel pipes are connected by fast couplings. Volkswagen Golf GTI TCR SEQ User Manual Page 61...
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Page 62: Airjack
Do not use petrol or paraffin for cleaning the Air Jacks as this will damage the rubber seals. Use an alcohol based cleaning fluid e.g. Methylated Spirit. Use only silicone spray or silicone grease when internal lubrication is necessary. Volkswagen Golf GTI TCR SEQ User Manual Page 62... - Page 63 Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual Airlance and car plug dismounted view: Volkswagen Golf GTI TCR SEQ User Manual Page 63...
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Page 64: Parts Mileage / Technical Revision - Check List
Endurance Race: change after the race Cotton air filter Once per event Once per event 2 units rolling change adv. Poly-V belt Once per event 1.000 Endurance Race: service after the race Volkswagen Golf GTI TCR SEQ User Manual Page 64... - Page 65 Once per year Once per event Check freeplay Starter shaft Once per year Once per event Apply copper grease on the starter shaft end (centering hole) when noise during engine start Volkswagen Golf GTI TCR SEQ User Manual Page 65...
- Page 66 Once per year Safety parts Service Change Remark Extinguisher 2 years OMP Service Seat 5 years Safety belts 5 years Fuel bladder 5 years 7 years Check leakages Battery 3 years Volkswagen Golf GTI TCR SEQ User Manual Page 66...
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Page 67: Notices
Volkswagen Motorsport Volkswagen Golf TCR SEQ User Manual 7 Notices Notices Volkswagen Golf GTI TCR SEQ User Manual Page 67...
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