Page 1 Service Maintenance Golf 2013 ➤ Golf Sportsvan 2015 ➤ Golf Variant 2014 ➤ e-Golf 2014 ➤ Edition 06.2015 Service Department. Technical Information...
Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2015 Volkswagen AG, Wolfsburg D4B8046FCC6...
Page 3: Table Of Contents
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Contents Overview - Engine ............
Page 4 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.30 High-Voltage Battery Maintenance ..........103 4.31...
Page 5 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Glossary ..............241...
Page 6 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Contents...
Page 7: Overview - Engine
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Overview - Engine (Edition 06.2015) This chapter contains information on the following: Golf 5G1 Gasoline Engines. Refer to ⇒ page 1 Diesel Engines.
Page 8 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Engines: ⇒ Gasoline Engine Displacement Engine codes CYFB Camshaft drive Chain Diesel Engines Golf 5G1 Engines: ⇒ Diesel Engine...
Page 9: Service Work
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Service Work ⇒ “2.1 Fixed Service Information”, page 3 ⇒ “2.2 Maintenance Tables for Market Designation A”, page 5 ⇒...
Page 10 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 2.1.3 Fixed Service Note Vehicles with fixed service are programmed with fixed service ♦ intervals. This means that the specified distance or time values are determined by Volkswagen beforehand and are fixed.
Page 11: Maintenance Tables For Market Designation A
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The service message will go out after a few seconds or when the engine is running. Service Advance Warning A “service advance warning”...
Page 12: Maintenance Tables For Market Designation B And C
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Filter Replacement Intervals. Refer to ⇒ page 6 Toothed Belt Replacement Intervals. Refer to ⇒ page 6 Spark Plug Replacement Intervals. Refer to ⇒...
Page 13 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Work to be completed: – Brake System, Visually Inspecting for Leaks and Damage – Transportation Safeguard, Removing if Equipped –...
Page 14 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Inspec‐ Expan‐ Work to be completed Change tion ded in‐ Service spection service (only ap‐ plies in combi‐ nation with in‐...
Page 15 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Inspec‐ Expan‐ Work to be completed Change tion ded in‐ Service spection service (only ap‐ plies in combi‐ nation with in‐...
Page 16 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 2.3.3 Time and Distance-Dependent Additional Work, from MY 2013 The intervals for the time and distance dependent additional work for the market designation A can be found in the maintenance tables.
Page 17 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Work to be completed Market designation B. Refer to Market designation C. Refer to ⇒ “3.9 Country Assignment Accord‐...
Page 18: General Information
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 General Information ⇒ “3.1 High-Voltage System General Warnings”, page 12 ⇒ “3.2 Vehicle, Raising with Hoist or Workshop Vehicle Jack”, page 12 ⇒...
Page 19 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 3.2.2 Hoist and Floor Jack Mounting Points Caution ♦ Positioning the vehicle incorrectly or unevenly on the mounting plate/arms on the hoist will cause damage to vehicle panels.
Page 20: Label
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Label ⇒ “3.3.1 Vehicle Data Label, Applying in Customer Maintenance Schedule”, page 14 3.3.1 “Vehicle Data Label”, Applying in Cus‐...
Page 21: Vehicle Identification Number (Vin)
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note Make sure the selected Vehicle Diagnostic Tester is only used with the accompanying diagnostic cable. WARNING ♦ During a road test always secure testing and measuring equipment on the back seat.
Page 22: Vehicle Data Label
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 3.6.2 VIN on Longitudinal Member Extension The Vehicle Identification Number (VIN) is located on the longi‐ tudinal member extension -arrow-.
Page 23: Severe Operating Conditions
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The sticker inside the customer maintenance schedule contains the same information. The legend is under the sticker. Severe Operating Conditions...
Page 24: Type Plate
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Argentina Guadeloupe Mali South Africa Armenia Guatemala Morocco Sudan Azerbaijan Guinea Martinique Suriname Ethiopia Guinea-Bissau Mauritania Swaziland Australia Guyana...
Page 25 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4-Door Vehicles The type plate -arrow- is visible at the bottom of the B-pillar when the left front door is open.
Page 26 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 27: Procedure Descriptions
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Procedure Descriptions ⇒ “4.1 Ball Joints and Axle Bearing, Visually Inspecting”, page 23 ⇒ “4.2 Automatic Headlamp Control and Stationary Cornering Lamp, Checking Function”, page 24...
Page 28 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ⇒ “4.32 High-Voltage Components and High-Voltage Cables, Vis‐ ually Inspecting for Damage, Correct Wire Routing and Attach‐ ment”, page 103 ⇒...
Page 29: Ball Joints And Axle Bearing, Visually Inspecting
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ⇒ “4.63 Tie Rod Ends, Checking Play, Attachment and Ball Joint Boots”, page 180 ⇒ “4.64 Dust and Pollen Filter, Cleaning Housing and Replacing Filter”, page 181...
Page 30: Automatic Headlamp Control And Stationary Cornering Lamp, Checking Function
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the axle bearing -arrow- for the following damage: ♦ Large cracks, tears or cuts in the rubber piece.
Page 31: Automatic Transmission 09G, Changing Atf
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The headlamp should not come on when it is bright. Rain/light recognition sensor is located in upper center area of front windshield -arrow-.
Page 32 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Font Passenger Airbag, Checking Key Switch and “ON/OFF Function” Indicator – Using the key, turn the switch to “PASSENGER AIRBAG OFF”.
Page 33: Battery, Checking Battery Terminal Clamp For Secure Seating
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 12V Battery, Checking Battery Terminal Clamp for Secure Seating ⇒ “4.5.1 12V Engine Compartment Battery, Checking Battery Terminal Clamp for Secure Seating”, page 27 ⇒...
Page 34 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Open the cover for the heat shield -4-. – Make sure the battery -3- is secure. Tighten the bolt -2- again to the tightening specification.
Page 35 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Torque Wrench 1331 5-50Nm - VAG1331- Note Tight battery terminal clamps assure trouble-free battery func‐ ♦ tion and long service life.
Page 36 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the battery terminal -3- for secure seating by hand, if necessary, tighten the nuts -1- on the battery terminal -3- to the tightening specification.
Page 37: Battery, Checking Using Battery Tester (Always Follow Repair Manual)
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Tightening Specification Battery cover nuts Nuts for battery terminal clamps Bracket nut After connecting the battery, perform the following: Procedure Refer to ⇒...
Page 38 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Tire Inflation Device - VAS5216- 4.8.1 Tires, Checking Condition WARNING If damage is discovered, the tire must be examined to deter‐...
Page 39 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.8.4 General Information WARNING ♦ For driving safety, all tires on the vehicle should be of the same make and tread design. Approved wheel/tire com‐...
Page 40 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.8.5 Tire Pressures, Golf/e-Golf Note Make sure the tire pressure label is there during the pre-de‐ ♦ livery inspection. Order a new sticker from the Electronic Parts Catalog (ETKA) if it is missing.
Page 41 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 841 C- Golf Part Number - 5G0 010 841 L- Part Number - 5G0 010 000 D-...
Page 42 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 841 S- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front...
Page 43 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 851 K- Golf Part Number - 5G0 010 851 L- Half load Full load...
Page 44 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 841 D- Golf Half load Full load kPa/bar/psi kPa/bar/psi Tire size Front Rear Front...
Page 45 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 841 T- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front...
Page 46 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 853 Q- Golf Half load Full load kPa/bar/psi kPa/bar/psi Tire size Front Rear Front...
Page 47 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 G- Golf Part Number - 5G0 010 000 H- Part Number - 5G0 010 000 BJ-...
Page 48 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 D- Golf Part Number - 5G0 010 000 E- Part Number - 5G0 010 000 DC-...
Page 49 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 865 E- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front...
Page 50 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 AT- Golf Part Number - 5G0 010 000 BP- Half load Full load...
Page 51 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 BC- Golf Part Number - 5G0 010 000 BS- Part Number - 5G0 010 000 AN-...
Page 52 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 CL- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front...
Page 53 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 CT- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front...
Page 54 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 CN- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front Rear 415/4.2...
Page 55 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 GA- Golf Half load Full load kPa/bar/psi kPa/bar/psi Tire size Front Rear Front...
Page 56 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5GE 010 000 A- Golf kPa/psi Tire size Front Rear 205/55 R16 280/41 280/41 Part Number - 5G0 010 000 AH-...
Page 57 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 Golf Half load Half load comfort Full load kPa/bar/psi kPa/bar/psi kPa/bar/psi Tire size...
Page 58 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 JQ- Golf Half load Full load kPa/bar/psi kPa/bar/psi Tire size Front Rear Front...
Page 59 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 JH- Golf Half load Full load kPa/bar/psi kPa/bar/psi Tire size Front Rear Front Rear 250/2.5/36...
Page 60 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 Golf Half load Half load comfort Full load kPa/bar/psi kPa/bar/psi kPa/bar/psi Tire size...
Page 61 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 B- Golf Half load Full load kPa/bar kPa/bar Tire size Front Rear Front Rear 280/2.8...
Page 62 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 852 D- Golf Wagon Part Number - 5G0 010 873 L- Part Number - 5G0 010 000 DE-...
Page 63 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 DH- Golf Wagon Part Number - 5G0 010 000 DN- Half load Full load...
Page 64 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 873 K- Golf Wagon Part Number - 5G0 010 873 R- Half load Full load...
Page 65 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 873 T- Golf Wagon Half load Full load kPa/bar kPa/bar Tire size Front Rear...
Page 66 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 874 A- Golf Wagon Half load Full load kPa/bar kPa/bar Tire size Front Rear...
Page 67 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 GS- Golf Wagon Half load Full load Tire size Front Rear Front Rear T125/70 R18 Applies to all approved tire/wheel combinations.
Page 68 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 DS- Golf Wagon Half load Full load kPa/bar kPa/bar Tire size Front Rear...
Page 69 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 EB- Golf Wagon Half load Full load kPa/bar kPa/bar Tire size Front Rear...
Page 70 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Applies to all approved tire/wheel combinations. ⇒ Wheel and Tire Guide; Rep. Gr. 44 ; Tire Information . Spare wheel...
Page 71 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Part Number - 5G0 010 000 GK- Golf Wagon Half load Full load kPa/bar kPa/bar Tire size Front Rear...
Page 72 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Applies to all approved tire/wheel combinations. ⇒ Wheel and Tire Guide; Rep. Gr. 44 ; Tire Information . Part Number - 510 010 000 P-...
Page 73 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Applies to all approved tire/wheel combinations. ⇒ Wheel and Tire Guide; Rep. Gr. 44 ; Tire Information . Part Number - 510 010 000 S-...
Page 74: Brake And Clutch System, Changing Brake Fluid
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Brake and Clutch System, Changing Brake Fluid WARNING ♦ Brake fluid must never come into contact with fluids con‐...
Page 75 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Brake Bleeding Tool Set - VAS6564- ♦ Bleeder Hose - VAG1238B3- Extract the Brake Fluid Note Do not remove the screen inside the brake fluid reservoir.
Page 76 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Attach the adapter -1- to the brake fluid reservoir. – Connect the hose -2- on the Brake Charger/Bleeder Unit - VAS 5234- to the adapter -1-.
Page 77 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Guide the bleed hose -1- from the Brake Bleeding Tool Set - VAS6564- from the inside of the rim through the socket -3- and connect to the bleed screw.
Page 78: Brake System And Shock Absorbers, Visually Inspecting For Leaks And Damage
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the brake fluid level and fill if necessary. It must be be‐ tween -1- and -2-. – Install the brake fluid reservoir cover -1-.
Page 79: Front And Rear Brake Rotors, Checking Brake Pad Thickness And Condition
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Make sure the dust caps are on the brake fluid bleeder valves. – Make sure the brake hoses are not twisted.
Page 80 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Measure the thickness of the outer and inner brake pad. a - Pad Thickness “Without” Backing Plate Permissible wear: 2 mm...
Page 81: Brake Fluid Level, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Scoring ♦ Rust (no rust film) ♦ Wear on the brake rotor edge Note Inform the customer if any damage is found on the brake rotor.
Page 82: 6-Speed Direct Shift Gearbox (Dsg®) Transmission 0D9, Changing Transmission Fluid And Filter
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 “At the min mark and slightly above it” -2-, “NO TOPPING OFF REQUIRED”. • Recommended brake fluid level when brake pads are new or are far removed from the brake pad wear limit: “Between the min and max marks”.
Page 83: Three-Phrase Current Drive, Calibrating
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.16 Three-Phrase Current Drive, Calibrating Note After deleting the DTC memory it is necessary to recalibrate ♦ the three-phrase current drive, if there was the error Electric Drive Power and Control Electronics - JX1- .
Page 84: Natural Gas System, Visually Inspecting Natural Gas Fuel Tank For Corrosion, Performing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note Either a single window regulator position can be restored, or sev‐ eral positions at the same time. 4.18...
Page 85 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ The malfunction indicator lamp inside the instrument cluster must not illuminate and the engine control module DTC mem‐...
Page 86 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 -arrows-. Check all threaded connections in the natural gas system. – The probe must be a maximum of 5 mm away from the area/ component to be tested! Measurement is no longer possible at distances greater than 5 mm.
Page 87 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Natural gas filler tube area -arrow-. ♦ Distribution piece -arrows- on the underbody. ♦ Valves for the natural gas fuel tank shut-off, flanges 1 and 2, with all connections, threaded connections and mechanical shut-off valves -arrows-.
Page 88: Natural Gas Tank, Replacing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Electro-mechanical high pressure regulator for the natural gas system and all connections and threaded connections -arrows- Check the low pressure hose -1- condition.
Page 89: Dtc Memory For All Systems, Reading With Vehicle Diagnostic Tester And Correcting Faults
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the gasket condition -arrow-. – Check the natural gas filler neck for dirt, damage and surface corrosion. Clean the natural gas filler neck ONLY from the outside.
Page 90: Overview - Driving School Pedals
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.22 Overview - Driving School Pedals ⇒ “4.22.1 Overview - Driving School Pedals, Driver Side, Golf Sedan”, page 84 ⇒...
Page 91 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.22.2 Overview - Driving School Pedals, Front Passenger Side, Golf Sedan 1 - Front Passenger Side Ped‐ al System Shaft Mounting Bracket ❑...
Page 92 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.22.3 Overview - Driving School Pedals, Driver Side, Manual Transmission, Golf Sportsvan 1 - Brake Carrier Slot Lever ❑ Brake Carrier Slot Lever Greasing.
Page 93 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.22.4 Overview - Driving School Pedals, Driver Side, Automatic Transmission, Golf Sportsvan 1 - Brake Carrier Slot Lever ❑ Brake Carrier Slot Lever Greasing.
Page 94 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.22.5 Overview - Driving School Pedals, Front Passenger Side, Golf Sportsvan 1 - Front Passenger Side Ped‐ al System Shaft Mounting Bracket ❑...
Page 95: Driving School Pedals, Lubricating Components
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.23 Driving School Pedals, Lubricating Components ⇒ “4.23.1 General Information”, page 89 ⇒ “4.23.2 Brake Carrier Slot Lever, Lubricating, Driver Side Driv‐...
Page 96: Accelerator Pedal Carrier Slot Lever, Lubricating, Driver Side Driving School Pedals
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Golf Sedan – Turn off the ignition and remove the key. – Clean the brake carrier slot lever with the Universal Towel -...
Page 97: Right Shaft Bearing, Lubricating, Driver Side Driving School Pedals
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Clean the push rod joint with the Universal Towel - VAS6385- or a lint-free cleaning cloth and grease the top and bottom -arrows- using Special Lubricant - G 052 172 A2- .
Page 98: Left Shaft Bearing, Lubricating, Front Passenger Side Driving School Pedals
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.23.7 Left Shaft Bearing, Lubricating, Front Passenger Side Driving School Pedals Special tools and workshop equipment required ♦ Universal Towel - VAS6385- ♦...
Page 99: Driving School Pedals, Checking For Secure Bolt Fit
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Clean the clutch pedal carrier bracket -arrow- with the Univer‐ sal Towel - VAS6385- or a lint-free cleaning cloth and grease using Special Lubricant - G 052 172 A2- .
Page 100: Retightened As There Is A Risk Of Breakage
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Check all the following specified threaded connections for secure fit, perform a visual inspection of all the driving school pedal threaded connections not mentioned.
Page 101: Overview - Control Equipment Buzzer
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.24.4 Right Wing Nut on the Throttle Shaft, Checking for Secure Seating, Front Passenger Side Driving School Pedals Golf Sedan –...
Page 102 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 1 - Housing with Switch and Buzzer for Control Equipment ❑ Control Equipment Buz‐ zer Adjusting. Refer to ⇒ “4.26 Driving School Pedals, Adjusting Acti‐...
Page 103: Driving School Pedals, Adjusting Activation Timing For Control Equipment Warning Buzzer
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.25.2 Overview - Control Equipment Buzzer, Golf Sportsvan 1 - Housing with Switch and Buzzer for Control Equipment ❑ Control Equipment Buz‐...
Page 104: Cv Boots, Visually Inspecting
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Checking the for bolt for secure fit. Refer to ⇒ “4.24 Driving School Pedals, Checking for Secure Bolt Fit”, page 93 Activation Timing for the Control Equipment Warning Buzzer, Ad‐...
Page 105: Haldex Clutch, Changing Oil
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.28 Haldex Clutch, Changing Oil Note On vehicles equipped with a Haldex clutch, the drain and seal‐ ♦ ing screws of both systems get interchanged due to the inte‐...
Page 106 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Charging Device For Haldex Coupling 2 - VAS6291A- ♦ Shop Crane - Drip Tray - VAS6208- Oil, Draining –...
Page 107 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Filling the Oil – Remove the oil filler plug -1-. – Disconnect the elbow -B- from adapter -A- and completely in‐...
Page 108: High-Voltage Battery Charge Level, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – If necessary let the excess oil flow out until it only drips. The oil level is correct when the oil drips out of the oil filler hole.
Page 109: High-Voltage Battery Maintenance
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note The high-voltage battery must be completely charged during ♦ the pre-delivery inspection. During the inspection the high-voltage battery is only com‐...
Page 110: Hybrid Components, Visually Inspecting For Damage Of The High-Voltage Components And Wires
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Procedure: Visual Inspection When performing a visual inspection inside the engine compart‐ ment, be sure to inspect the electric drive power and control...
Page 111: Interior And Exterior Body, Visually Inspecting For Corrosion With Doors And Lids Opened
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ The high-voltage components must not show any damage on the outside. ♦ The insulation on the high-voltage cables must be intact with‐...
Page 112 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Check the ribbed belt -1- for: ♦ Sub-surface cracks (cracks, core ruptures, cross sectional breaks) ♦ Separation (cover layer, belt cords) ♦...
Page 113: Cooling System, Checking Freeze Protection And Coolant Level
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.36 Cooling System, Checking Freeze Pro‐ tection and Coolant Level Note The water used for mixing greatly influences the effectiveness ♦...
Page 114 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Refractometer - T10007A- Note Read the cut-off line to obtain an accurate value for the following tests. Place a drop of water on the glass using a pipette to improve the readability of the cut-off line.
Page 115 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Pre-delivery inspection: coolant level minimum to the mark -1-. ♦ At the pre-delivery inspection a coolant level above the mark -1- is permitted.
Page 116: High-Voltage Cooling System, Checking Freeze Protection And Coolant Level
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.37 High-Voltage Cooling System, Check‐ ing Freeze Protection and Coolant Level Note The water used for mixing greatly influences the effectiveness ♦...
Page 117 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the coolant level in the reservoir when the engine is cold. Delivery Inspection Coolant level at the welded edge -3- of the expansion tank or above: –...
Page 118 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.37.2 Freeze Protection, Checking and Add‐ ing Coolant Additive if Necessary Special tools and workshop equipment required ♦ Refractometer - T10007A-...
Page 119: Diesel Fuel Filter, Draining Water
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Freeze protection to Coolant additive Distilled water ratio -36 °C (-32.8 °F) approximately 50 % approximately 50 % 4.38...
Page 120: Diesel Fuel Filter, Replacing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.39 Diesel Fuel Filter, Replacing WARNING The extremely hot fuel could cause burns. ♦ In extreme cases, the temperature of the fuel lines or the fuel can reach 100 °C (212 °F).
Page 121 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note Ignore the remaining illustration callouts! Installing Caution Always coat the new seal with some diesel fuel to prevent any malfunctions.
Page 122: Air Filter, Cleaning Housing And Replacing Filter Element
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Caution Follow the points below to avoid running the high pressure pump dry (very low tolerances) and to start the engine quickly after replacing the components: ♦...
Page 123 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Spring Clip Pliers - VAS6499- ♦ Torque Screwdriver - VAS6494- Note Always use an original air filter insert. Refer to Parts Catalog ♦...
Page 124 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Remove the air duct hose -2- from the air filter housing upper section -1-. – Loosen the hose clamps -3 and 4-.
Page 125 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Mount the air ducts on the air filter housing -1-. – Install the hose clamps -3 and 4-.
Page 126 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Insert the air filter element -12- centered into the mount in the air filter lower section -14-. – Carefully place the air filter upper section -11- without great force onto the air filter lower section -14-.
Page 127 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.40.3 Air Filter Element, Removing and Instal‐ ling, Common Rail Engines Removing – Remove the screws -arrows- from the air filter upper section and then lift the air filter upper section with the entire air guide to the side.
Page 128 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Insert the air filter element -16- centered into the mount in the air filter lower section -18-. – Carefully place the air filter upper section -8- without great force onto the air filter lower section -18-.
Page 129 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Loosen the spring clamp -1- and remove the air duct hose -2-. – Unclip the vacuum line -1- from the air filter housing and loosen the spring clamp -2-.
Page 130 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Check the housing and water drains for dirt and clean them if necessary. Refer to ⇒ “4.40.4 Air Filter Housing, Cleaning”, page 122 –...
Page 131: Multipurpose Additive For Gasoline, Adding
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Tightening Specification Screws for air filter upper section and air filter lower section -1- Air filter housing bolt -2- 4.40.6...
Page 132: Engine And Engine Compartment Components, Visually Inspecting For Leaks And Damage (From Above And Below)
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 China Russia India – Use VW 507 53 B for all gasoline – Use VW 507 53 B for all gasoline –...
Page 133: Upper" Engine Cover, Removing And Installing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.43 “Upper” Engine Cover, Removing and Installing ⇒ “4.43.1 Engine Cover, Removing and Installing, 1.4L TSI Hybrid Engine”, page 127 ⇒...
Page 134: Lower" Engine Compartment Cover (Noise Insulation), Removing And Installing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.44 “Lower” Engine Compartment Cover (Noise Insulation), Removing and Instal‐ ling Procedure Removing the -lower- engine cover (noise insulation) can be found in the repair manual under: Refer to ⇒...
Page 135: Engine Oil, Draining, Replacing Oil Filter, And Filling
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 A - Do not add oil. B - Engine oil can be filled up to the -A- range. C - Add oil. The oil level must be at least in the upper third of the measuring range -B-.
Page 136 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.46.2 Engine Oil, Draining and Replacing Oil Filter, 1.4L TSI Engines Caution ♦ Overfilling the engine with engine oil damages the cata‐...
Page 137 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Caution This procedure contains mandatory replaceable parts. Refer to Parts Catalog. Mandatory Replacement Parts ♦ Oil Drain Plug with Permanent Seal Oil Filter, Removing –...
Page 138 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Let the engine oil drain. Note Please follow all waste disposal regulations! – Install the new oil drain plug -3- with the new seal -2- hand- tight and then tighten to the specified tightening specification.
Page 139 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Socket 32 mm ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦...
Page 140 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Remove the oil drain plug -1- in the cap -3- and drain the en‐ gine oil. Oil Filter, Removing –...
Page 141 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.46.4 Engine Oil, Draining and Replacing Oil Filter, 2.0L TSI Engine Special tools and workshop equipment required ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦...
Page 142 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Loosen oil filter housing -arrow- with Socket AF 32 . – Wait a few minutes so that the engine oil can flow back into the oil filter housing.
Page 143 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note If the oil is drained then the plug must be replaced. This pre‐ ♦ vents leaks. Please follow all waste disposal regulations! ♦...
Page 144 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Filling Aid for Engine Oil - VAS6842- Caution This procedure contains mandatory replaceable parts. Refer to Parts Catalog.
Page 145 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Loosen oil filter housing -arrow- with Socket AF 32 . – Wait a few minutes so that the engine oil can flow back into the oil filter housing.
Page 146 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Engine Oil, Filling. Refer to ⇒ “4.46.6 Engine Oil, Filling”, page 141 Note Slowly fill with engine oil. Narrow filler tube with housing structure underneath.
Page 147: Engine Oil, Capacities And Specifications
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note Slowly fill with engine oil. Narrow filler tube with housing structure underneath. The oil drains very slowly. Add engine oil using the Filling Aid for Engine Oil - VAS6842- if necessary.
Page 148: Panorama Sliding Sunroof, Checking Function, Cleaning And Greasing Guide Rails, Cleaning Wind Deflector
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Sportsvan Gasoline Engines Oil capacity with filter Volkswagen Engine Oil Standards Engine codes Displacement/output With flexible service With fixed service CWVA 1.6L 81kW...
Page 149 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 If there are any noises or complaints during the functionality test, perform the repair. – Open the glass panel all the way.
Page 150: Panorama Sliding/Tilting Sunroof With Rear Panorama Roof, Checking Function, Cleaning And Greasing Guide Rails, And Cleaning Wind Deflector
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.48.2 Wind Deflector, Cleaning Note Only required for a wind deflector with a net. – Check the wind deflector -1- for dirt. Pay special attention to dirt build-up at the bottom of the wind deflector -arrows-.
Page 151 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Thinly coat grease in the sliding area of the entire guide rail -arrows- with a brush. – After lubricating the Panorama sliding sunroof open and close it and then remove the excess lubricant.
Page 152: Road Test, Performing (Driving Behavior, Noises, A/C System, Etc.)
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.50 Road Test, Performing (Driving Behav‐ ior, Noises, A/C System, etc.) The following checks depend on the vehicle equipment level and the available testing possibilities (city or rural).
Page 153 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Center Hubcap, Removing Caution On vehicles with alloy wheels, do not pry out center hubcap with screwdriver. Rather, use special tool designed for this purpose (pulling hook in vehicle tool kit).
Page 154 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Anti-Theft Wheel Bolts, Loosening and Tightening Note A special adapter is required to loosen/tighten anti-theft wheel ♦ bolts. It is included in the vehicle tool kit.
Page 155: Tire Pressure Monitoring System, Calibrating
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 WARNING Never use an impact wrench to tighten the wheel bolts! Center Hubcap, Wheel Bolt Caps and Wheel Hubcap, Installing –...
Page 156: Tire Repair Kit, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Using the ABS speed sensor, the tire pressure monitoring system compares the RPM, the tire tread circumference and the vibration behavior of the individual wheels.
Page 157: Windshield Wiper And Washer System And Headlamp Washer System, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.54 Windshield Wiper and Washer System and Headlamp Washer System, Check‐ ing Function ⇒ “4.54.1 Freeze Protection Fluid Contents, Checking and Filling if Necessary”, page 151...
Page 158 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Freeze protection Original washer fluid. Water Refer to Parts Catalog. -17°/-18 °C (1.4°/-0.4 °F) 1 part 3 part -22°/-23 °C (-7.6°/-9.4 °F)
Page 159 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note In cases where contamination in spray jet results in an uneven spray pattern, remove the spray jet and rinse it with water in the opposite direction of the spray flow.
Page 160: Windshield Wiper Protectors, Removing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.54.3 Headlamp Washer System, Checking Washer Nozzle Adjustment Caution The washer nozzles can be checked for functionality, but they cannot be adjusted.
Page 161 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 1. Version with wiper blade with a protective strip and two fasten‐ ♦ Characteristics: protective strips with the two fasteners -arrows 1 + 2-.
Page 162 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Remove the upper and lower fasteners -arrows-. – Remove the protective strip from the bottom upward off of the wiper blade as illustrated.
Page 163: Headlamp Adjustment, Checking, Halogen Headlamp
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.55.3 Windshield Wiper Protectors, Replacing Version 3 “Transport Wiper Blade” – With the hood closed, switch the ignition on and off briefly.
Page 164 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 • Reflectors and bulbs OK • Move vehicle back and forth for a few meters or bounce the front and rear of vehicle several times up and down to settle the springs.
Page 165 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Angle Dimension for SAE VOR Halogen Headlamp Fuel gauge Angle dimension level 0 to 1/2 0.2 % 1/2 to 1 0.0 %...
Page 166 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Adjusting screws for the right headlamp are a mirror image. ♦ Adjusting screw (inner hex socket) for height adjustment of low beam cut-off line -1-.
Page 167: Headlamp Adjustment, Checking, Hid Headlamp Without Dynamic Light Assist
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – With the low beam switched on, check whether the horizontal cut-off line contacts the test surface dividing line -1- and –...
Page 168 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 phase. The headlamp range control initialization occurs after the vehicle engine start or terminal 15 connection is established. 4.57.2...
Page 169 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 VOR: visual optical aim right -2- – Check if the right level cut-off line contacts the dividing line -2- on the headlamp adjusting unit test surface.
Page 170 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Left Headlamp, Adjusting: Lateral adjustment Height Adjustment – Turn the adjusting screw for height adjustment -2- until the correct setting is achieved.
Page 171: Headlamp Adjustment, Checking, Hid Headlamp With Dynamic Light Assist
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – The lowest part of the horizontal cut-off line must touch the test surface dividing line -1- when the low beams are on.
Page 172 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 phase. The headlamp range control initialization occurs after the vehicle engine start or terminal 15 connection is established. 4.58.2...
Page 173 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Check the Following: – With the high beams switched on check whether the horizontal cut-off line of the dividing line -1- contacts the test surface.
Page 174 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Test Diagram for Dynamic High Beams Note For the test diagram for dynamic high beam it is necessary to ♦...
Page 175 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.58.3 HID Headlamps with “Dynamic Light As‐ sist”, Adjusting Note Adjusting the headlamps is invoiced separately. Identification: Production control number 8IP means the vehicle has Dynamic Light Assist.
Page 176 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Left Headlamp, Adjusting: Lateral adjustment Height Adjustment – Turn the adjusting screw for height adjustment -2- until the correct setting is achieved.
Page 177 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Test diagram for dynamic high beams Note For the test diagram for dynamic high beam it is necessary to ♦...
Page 178: Headlamp Adjustment, Checking, Led Headlamps
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.59 Headlamp Adjustment, Checking, LED Headlamps ⇒ “4.59.1 Checking and Adjusting Conditions”, page 172 ⇒ “4.59.3 Headlamp Adjustment, Checking (SAE)”, page 173 ⇒...
Page 179 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Angle dimension for ECE HID headlamp, LED headlamp and Dy‐ namic light assist headlamp Fuel gauge Angle dimension level 0 to 1/2 1.0 %...
Page 180 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 VOL: visual optical aim left -1- – Check if the left level cut-off line contacts the dividing line -1- on the headlamp adjusting unit test surface.
Page 181 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ODIS Service – Select “Guided Functions”. – Select “basic setting”. – Follow the “Guided Functions” instructions. Left Headlamp, Adjusting: Adjusting screw (outer hex head) to the high beam height adjustment -1-.
Page 182: Headlamp Adjustment, Checking, Fog Lamp
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 of the cut-off line. The bright core of the light beam must be on the right of the vertical line.
Page 183 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Angle Dimension for Fog Lamp Fuel gauge Angle dimension level 0 to 1/2 2.0 % 1/2 to 1 2.0 % Fog Lamps: –...
Page 184: Service Interval Display, Resetting
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – To adjust light range, turn adjusting screw -arrow-. Lateral adjustment is not possible. Version 4 Left fog lamp in bumper Adjusting screw on right fog light is arranged symmetrically.
Page 185: Service Interval Display, Coding
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ODIS Service – Connect the Vehicle Diagnostic Tester . Refer to ⇒ “3.5 Vehicle Diagnostic Tester ”, page 14 –...
Page 186: Tie Rod Ends, Checking Play, Attachment And Ball Joint Boots
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Coding from flexible to fixed intervals. ODIS Service – Connect the Vehicle Diagnostic Tester . Refer to ⇒ “3.5 Vehicle Diagnostic Tester ”, page 14 –...
Page 187: Dust And Pollen Filter, Cleaning Housing And Replacing Filter
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.64 Dust and Pollen Filter, Cleaning Hous‐ ing and Replacing Filter Procedure Refer to ⇒ Heating, Ventilation and Air Conditioning; Rep. Gr.
Page 188: Transportation Safeguards, Removing Transportation Blocks
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.66 Transportation Safeguards, Removing Transportation Blocks Note Transportation blocks are installed on the suspension strut ♦ piston rod for some vehicle versions.
Page 189: Clock And Date, Adjusting
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Then check the boot -arrow- for dents on the circumference, and if necessary, press out the dents. – To press the dents out, push the boot upward, reach inside the boot by hand and press out the dents.
Page 190: Underbody, Visually Inspecting Underbody Protection, Underbody Trim Panels, Wire Routing And Plugs For Damage
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.68 Underbody, Visually Inspecting Under‐ body Protection, Underbody Trim Pan‐ els, Wire Routing and Plugs for Damage Caution • When visually inspecting, pay attention to the underbody, wheel housings and side sills! ♦...
Page 191 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Charging Device For Haldex Coupling 2 - VAS6291A- ♦ Flexible Funnel - VAS6675- Caution This procedure contains mandatory replaceable parts.
Page 192 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Position the Flexible Funnel - VAS6675- so that the subframe does not come in contact with oil. The illustration shows an example of the use of the Flexible Fun‐...
Page 193 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Insert the Charging Device For Haldex Coupling 2 - VAS6291A- hose -A- in the oil fill hole -arrow-.
Page 194 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The oil temperature can be measured using the Digital Thermom‐ eter - VAS6519- . If the oil temperature is not between 20 to 40 °C (68 to 104 °F), either drive the vehicle to warm it up or let the oil temperature cool down.
Page 195 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦ Electronic Torque Wrench 3-60Nm - VAS6583- ♦ Protective Eyewear ♦...
Page 196 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Draining the Gear Oil – Remove the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Overview - Noise Insulation .
Page 197 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Filling the Gear Oil • All safety precautions and test conditions must be followed. – Route the Charging Device For Haldex Coupling 2 - VAS6291A- hose upward.
Page 198: E-Golf Warning Label, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 • When gear oil flows out of the Charging Device For Haldex Coupling 2 - Adapter 3 - VAS6291/3- the gear oil level is OK.
Page 199 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Note For all inspections only the warning labels in the visible areas ♦ are checked. Replace any high-voltage component warning labels that are ♦...
Page 200 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 201 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Left Front Lock Carrier ♦ High-Voltage Battery 1 - AX2- ♦ Three-Phrase Current Drive - VX54- ♦ Electric Drive Power and Control Electronics - JX1- ♦...
Page 202 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 203 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 204: Warning Label, Checking, Golf Gte
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Left Front Lock Carrier ♦ High-Voltage Battery 1 - AX2- ♦ Three-Phrase Current Drive - VX54- ♦ Electric Drive Power and Control Electronics - JX1- ♦...
Page 205 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 206 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4. Procedure Descriptions...
Page 207: Camshaft Drive Toothed Belt, Replacing, Diesel Engines
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Left Front Lock Carrier ♦ High-Voltage Battery Charger 1 - AX4- ♦ Electric Drive Power and Control Electronics - JX1- ♦...
Page 208: Camshaft Drive Toothed Belt, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.73 Camshaft Drive Toothed Belt, Checking ⇒ “4.73.1 Toothed Belt Condition, Checking, 1.4L TSI Engines”, page 202 Note Only applies to gasoline engines that do not have a specified ♦...
Page 209 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.73.2 Toothed Belt Condition, Checking, 1.0L TSI Engines Removing the Upper Toothed Belt Cover and Checking the Toothed Belt –...
Page 210: Coolant Pump Toothed Belt, Checking
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 4.74 Coolant Pump Toothed Belt, Checking ⇒ “4.74.1 Toothed Belt Condition, Checking, 1.4L TSI Engines”, page 204 4.74.1 Toothed Belt Condition, Checking, 1.4L...
Page 211 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Free up the wiring harness -arrows-. – Remove bolts -1 and 3- and the toothed belt guard -2- for the coolant pump tooth belt.
Page 212 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Push the release buttons and remove the EVAP canister hose -2-. – Remove the bolts -arrows- and remove the crankcase venti‐...
Page 213 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Turn the crankshaft at the crankshaft belt pulley bolt in the direction of engine rotation and then check the entire toothed belt for the following conditions: ♦...
Page 214: Spark Plugs, Replacing
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Turn the crankshaft at the crankshaft belt pulley bolt in the direction of engine rotation and then check the entire toothed belt for the following conditions: ♦...
Page 215 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Spark Plug Removal Tool - 3122B- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Silicone Grease . Refer to Parts Catalog.
Page 216 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Disconnect the connector -2-. – Remove the bolt -1-. – Push the Puller - T10530- until stop in the ignition coil opening -1-.
Page 217 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Install the new spark plugs using the Spark Plug Removal Tool - VAS3122B- and tighten to the specification. Refer to ⇒...
Page 218 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Disengage the connectors -1- through -4- and at the same time remove all of the plugs from the ignition coils with the power output stage.
Page 219 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Pull the ignition coil on the Puller - T10530- in the direction of the -arrow- out of the cylinder head cover.
Page 220 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Remove the air duct pipe. Refer to ⇒ Engine Mechanical; Rep. Gr. 21 ; Charge Air System .
Page 221 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Install the new spark plugs using the Spark Plug Removal Tool - VAS3122B- and tighten to the specification. Refer to ⇒...
Page 222 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Push the Puller - T10530- until stop in the ignition coil opening -1-. – Tighten the knurled nut -2- in the -direction of the arrow-.
Page 223 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Tighten the ignition coil with power output stage bolt -1- to the tightening specification. Refer to ⇒ page 211 –...
Page 224 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Disconnect the connector -2-. – Remove the bolt -1-. – Push the Puller - T10530- until stop in the ignition coil opening -1-.
Page 225 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Install the new spark plugs using the Spark Plug Removal Tool - VAS3122B- and tighten to the specification. Refer to ⇒...
Page 226 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Tightening Specification Spark plugs in cylinder head Ignition coil with power output stage bolts. 4. Procedure Descriptions...
Page 227: Emissions Test
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Emissions Test This chapter contains information on the following: Emissions testing for gasoline engines. Refer to ⇒ “5.1 Emissions Testing, Gasoline Engines”, page 221 Emissions testing for diesel engines.
Page 228 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Emissions Testing Station (Remote Control) XXL - VAS7300- ♦ Diagnosis Interface - Cable with Pull Relief - VAS5055/2- ♦...
Page 229 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 An overview for selecting the respective emissions test type ap‐ pears. – Select “Emissions testing, gasoline” -arrow-. Display for the warm-up time appears.
Page 230 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Continue the emissions test according to the instructions on the display. – When the selection for the emissions test specified value ap‐...
Page 231 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Enter the indicated values on the emissions testing data sheet “test values for the emissions test” on the display in the fol‐...
Page 232 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Follow the instructions on the display. – Turn the ignition off. – Connect the diagnostic cable connector to the EOBD connec‐...
Page 233 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The program automatically advances to the test-readiness check. Here it is examined whether all of the control module supported test readiness tests have been run through.
Page 234 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Measurement at Increased Idle Speed: The program automatically advances to the display for the meas‐ urement at increased idle speed.
Page 235: Emissions Testing, Diesel Engines
Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Evaluation: After the emissions test is completed, the log is displayed on the screen. The test result is displayed.
Page 236 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 ♦ Emissions Testing Station - VAS6300- ♦ Vehicle Diagnostic Tester - Adapter 16 - VAS5052/16-1- ♦ AU-Station (Interface) XXL - VAS7300- ♦...
Page 237 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Start Screen: – Select -emissions testing- “arrow” on display. An overview for selecting the respective emissions test type ap‐...
Page 238 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Continue the emissions test according to the instructions on the display. – When the selection for the emissions test specified value ap‐...
Page 239 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Select “Diesel OBD” -arrow-. Emissions Test Specified Data Input: Specification data may be entered differently: ♦ 1. Manually ♦...
Page 240 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Follow the instructions on the display for manual data input. – Enter the indicated values on the emissions testing data sheet “test values for the emissions test”...
Page 241 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 In the visual inspection display, it is requested that the Data Link Connector (DLC) be connected -arrow A-, and that the malfunc‐...
Page 242 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Confirm the malfunction indicator lamp -arrow B- condition. The program automatically advances to the test-readiness check. Here it is examined whether all of the control module supported test readiness tests have been run through.
Page 243 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 The program automatically advances to the display for measuring the speed regulation. Measurement begins when engine speed has reached the nec‐...
Page 244 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Follow the instructions on the display -arrow A- and -arrow C-. – Hold idle speed in the specified RPM range -arrow D-.
Page 245 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Follow the instructions on the display -arrow B-. The next individual acceleration begins again with phase 1 of “Free Acceleration”.
Page 246 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 – Press the button -arrow B-. → The emissions test is completed. A new emissions test can be performed.
Page 247 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Glossary These descriptions only apply to “Maintenance”. They are not in‐ tended to be generally applicable! Term Description ABS: the ABS is a regulation device in the brake system, that prevents the wheels from locking up while braking.
Page 248 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Term Description USA and Canada within North America NOx reduction For urea-water solution complying to DIN ISO 22241-1, see also AdBlue®...
Page 249 Golf 2013 ➤ , Golf Sportsvan 2015 ➤ , Golf Variant 2014 ➤ , e-Golf 2014 ... Maintenance - Edition 06.2015 Term Description Turbo Diesel engine with direct injection Distributor injection pump ULEV Ultra Low Emission Vehicles LongLife mainte‐ LongLife maintenance schedule...
Page 250 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 251 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 252 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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