Page 1 Service Workshop Manual Sharan 2011 ➤ Electrical system Edition 11.2018 Service Department. Technical Information...
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 27 - Starter, current supply, CCS 90 - Gauges, instruments 92 - Windscreen wash/wipe system 94 - Lights, bulbs, switches - exterior 96 - Lights, bulbs, switches - interior 97 - Wiring Technical information should always be available to the foremen and mechanics, because their...
Page 3: Table Of Contents
Sharan 2011 ➤ Electrical system - Edition 11.2018 Contents 27 - Starter, current supply, CCS ........
Page 4 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing windscreen wiper system ......
Page 5 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing headlights with halogen bulbs ......102 Adjusting headlight installation position .
Page 6 Sharan 2011 ➤ Electrical system - Edition 11.2018 12.3 Entry and start authorisation control unit J518 ........169 12.4...
Page 7 Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in rear doors ..........234...
Page 8 Sharan 2011 ➤ Electrical system - Edition 11.2018 Trailer detector control unit J345 ..........278 Wiring harness and connector repairs .
Page 9: Starter, Current Supply, Ccs
Sharan 2011 ➤ Electrical system - Edition 11.2018 27 – Starter, current supply, CCS Battery - A- (VRL012414; Edition 11.2018) WARNING Danger of injury! Observe warning notices and safety regula‐ tions ⇒ page 1 Caution To prevent damage to the battery and vehicle, the following should be observed concerning types of battery ⇒...
Page 10: Checking Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 Checking battery ⇒ Electrical system, General information; Rep. gr. 27 ; Checking battery Rep. gr.27 - Starter, current supply, CCS...
Page 11: Charging Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 Charging battery ⇒ Electrical system, General information; Rep. gr. 27 ; Charging battery 3. Charging battery...
Page 12: Disconnecting And Connecting Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 Disconnecting and connecting bat‐ tery WARNING Danger of injury! Observe warning notices and safety regula‐ tions ⇒ page 1 Battery recharging or jump start on vehicles with Start/Stop sys‐ tem: For recharging or jump start on vehicles with start/stop system, note the following: using charging cable, first connect battery pos‐...
Page 13: Disconnecting Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 ⇒ page 6 6 - Clamping plate ❑ Observe assembly notes 7 - Clamping plate securing nut ❑ M8x35 ❑ 20 Nm Disconnecting battery Note By disconnecting the battery earth wire (open circuit), safety ♦...
Page 14: Connecting Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 – First unscrew the nut of earth cable -1- and pull off battery terminal clamp from battery negative terminal. – Then unscrew the nut of positive cable -2- and pull off battery terminal clamp from battery positive terminal.
Page 15 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push positive cable terminal clamp -2- onto the positive ter‐ minal of battery and then tighten securing nut to prescribed torque ⇒ page 4 – Push earth cable terminal clamp -1- onto the negative terminal of battery and then tighten securing nut to prescribed torque ⇒...
Page 16: Removing And Installing Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing battery WARNING Danger of injury! Observe warning notices and safety regula‐ tions ⇒ page 1 Replacing battery on vehicles with start/stop system: Because of its higher deep-cycle resistance, only a special starter battery is used in vehicles with a start/stop system.
Page 17: Removing And Installing Battery
Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Earth wire battery clamp ❑ Comply with instruc‐ tions regarding threa‐ ded connections of bat‐ tery terminals ⇒ page 1 ❑ Vehicles with a start/ stop system have bat‐ tery monitoring control unit - J367- (battery sen‐...
Page 18: Battery Parameterisation
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Depending on equipment, pull either panel of battery box or fleece bag upwards in direction of -arrow- off battery. – Unscrew securing bolt -1- and remove securing bar -2-. – Fold up handles -arrows- (if fitted) and remove battery up‐...
Page 19: Starter, Vehicles With Manual Gearbox
Sharan 2011 ➤ Electrical system - Edition 11.2018 Starter, vehicles with manual gear‐ Renewing starter on vehicles with start/stop system: Due to the higher requirements on the starter when the start/stop system is activated, e.g. in urban traffic/driving, the deep-cycle resistance has been increased and the starter ring gear rein‐...
Page 20 Sharan 2011 ➤ Electrical system - Edition 11.2018 Not illustrated ♦ Bolt for securing air filter housing to body: 10 Nm 6.2.2 Removing and installing starter, 1.4 l, 90 KW TSI engine, manual gearbox MQ 200-6F Special tools and workshop equipment required ♦...
Page 21 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release connector -1- and disconnect. – Unscrew securing nut -2- and remove positive cable -3- from mounting thread of solenoid switch. – Unscrew securing nut -1- of cable retainer -2-. – Remove noise insulation ⇒ General body repairs, exterior;...
Page 22: Starter, Vehicles With 2.0 L 103 Kw Tdi Engine And Manual Gearbox Mq350-6F
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew lower securing bolt of starter -2- and remove starter -1- downwards out of vehicle. Installing: Install in the reverse order of removal. When doing this, note the following: – Tighten threaded connections to torque specified in assembly overview ⇒...
Page 23 Sharan 2011 ➤ Electrical system - Edition 11.2018 6.3.2 Removing and installing starter, 2.0 l, 103 KW TDI engine, manual gearbox MQ350-6F Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- ♦...
Page 24 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Separate connector -1-, release spring-type clip -2- with spring-type clip pliers - VAS 5024- and pull off vacuum hose -3-. – Unscrew securing bolt -arrow- of air filter housing. – Release locking lug -arrow- and remove cover.
Page 25 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push protective cap -1- off solenoid switch downwards in di‐ rection of -arrow-. – Release connector of terminal 50 -1- and separate. – Unscrew securing nut -2- and remove positive cable -3-.
Page 26 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Undo upper starter bolt -arrow-. – Undo lower starter bolt -arrow-. – Remove starter by taking it downwards out of the vehicle. Installing: Install in the reverse order of removal. When doing this, note the following: –...
Page 27: Starter, Vehicles With Dual Clutch Gearbox (Dsg)
❑ 15 Nm 3 - Starter securing bolts ❑ M12 ❑ 75 Nm 4 - Starter motor ❑ Removing and installing ⇒ page 20 ❑ Checking ⇒ page 11 Volkswagen Technical Site: http://vwts.ru http://vwts.info 7. Starter, vehicles with dual clutch gearbox (DSG)
Page 28 Sharan 2011 ➤ Electrical system - Edition 11.2018 Not illustrated ♦ Bolt for securing air filter housing to body: 10 Nm 7.1.2 Removing and installing starter, 2.0 l, 103 KW TDI engine with dual clutch gearbox (DSG) DQ250-6F Special tools and workshop equipment required ♦...
Page 29 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Separate connector -1-, release spring-type clip -2- with spring-type clip pliers - VAS 5024- and pull off vacuum hose -3-. – Unscrew securing bolt -arrow- of air filter housing. – Release locking lug -arrow- and remove cover.
Page 30 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push protective cap -1- off solenoid switch downwards in di‐ rection of -arrow-. – Release connector of terminal 50 -1- and separate. – Unscrew securing nut -2- and remove positive cable -3-.
Page 31: Alternator
Sharan 2011 ➤ Electrical system - Edition 11.2018 Alternator Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4 Note Checking alternator ⇒ Current flow diagrams, Electrical fault find‐...
Page 32: Checking Alternator C
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Layer separation (top layer, cord strands) ♦ Eruptions on bottom cover ♦ Fraying of carcass ♦ Flank wear (material wear, frayed flanks, flank brittleness - glassy flanks-, surface cracks) ♦ Oil and grease marks Caution If faults are found, it is essential for the poly V-belt to be re‐...
Page 33 Sharan 2011 ➤ Electrical system - Edition 11.2018 12 - Voltage regulator ❑ Removing and installing voltage regulator ⇒ page 38 13 - Alternator ❑ Removing and installing alternator ⇒ page 25 ❑ Checking alternator ⇒ page 24 ❑ Securing B+ wire to alternator ⇒...
Page 34 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Disconnect battery ⇒ page 4 – Removing engine cover ⇒ Power unit; Rep. gr. 15 ; Engine cover . – Remove poly V-belt ⇒ Power unit; Rep. gr. 13 ; Dismantling and assembling engine;...
Page 35 Sharan 2011 ➤ Electrical system - Edition 11.2018 Note When removing the air conditioner compressor, ensure that ♦ both centring sleeves remain in the threaded holes (one on top of the other) of the bracket. The hoses of the air conditioner compressor can remain con‐...
Page 36: Alternator, 2.0 L, 103 Kw Tdi Engine
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Drive threaded sleeves -A- approx. 4 mm in -direction of arrow- out of alternator housing. – Secure cable retainer -arrow- on back of alternator in 9 o'clock position. Note Before installing the air conditioner compressor, ensure that both centring sleeves are inserted in the threaded holes (one above the other) of the bracket.
Page 37 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Hexagon bolt with washer and threaded element ❑ M4 x 20, M4 x 15 ❑ 2 Nm 2 - Protective cap for alternator 3 - Cross-head bolts ❑ M4 x 20 ❑...
Page 38 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque wrench - V.A.G 1331- ♦ Locking pin - T10060 A- Removing: – Disconnect battery ⇒ page 4 – Pull engine cover off upwards -arrows-. Rep. gr.27 - Starter, current supply, CCS...
Page 39 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew securing bolts -arrows- from charge air pipe. – Disconnect connector from charge pressure sender - G31- -1-. – Open clamp -2-. – Move coolant hose -3- clear to one side, and remove charge air pipe.
Page 40 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and disconnect connector of DF cable -1-. – Lever off protective cap -2-. – Undo nut -1- and detach the B+ wire under it from the con‐ necting thread of the alternator.
Page 41: Removing And Installing Poly V-Belt Pulley On Alternator
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Drive threaded sleeves -A- about 4 mm in direction of arrow out of alternator housing. – Tighten wiring retainer -arrow- on back of alternator in 3 o'clock position. – Tighten threaded connections to torque specified in assembly overview ⇒...
Page 42 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque wrench - V.A.G 1332- Removing: – Remove alternator ⇒ page 23 – Clamp alternator in a vice at securing points. – Use socket - VAS 3310- to unscrew poly V-belt pulley securing nut from alternator shaft.
Page 43 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque wrench - V.A.G 1332- Removing: – Remove alternator ⇒ page 23 – Clamp alternator in a vice at securing points. – Remove protective cap from poly V-belt pulley with freewheel.
Page 44 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert an M10 multi-point bit -1- into alternator shaft. – Counterhold using multi-point adapter - VAS 3400- with ring spanner 17 mm AF. – Tighten poly V-belt with freewheel by turning drive shaft of al‐...
Page 45 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Multipoint adapter - VAS 3400- ♦ Torque wrench - V.A.G 1332- ♦ TORX driver bit - V.A.G 1603/1- Removing: – Remove alternator ⇒ page 23 – Clamp alternator in a vice at securing points.
Page 46: Voltage Regulator For Alternator
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert TORX driver bit - V.A.G 1603/1- in alternator shaft. – Counterhold using multi-point adapter - VAS 3400- with ring spanner 17 mm AF. – Tighten poly V-belt with freewheel by turning drive shaft of al‐...
Page 47 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew securing bolts of voltage regulator -arrows- (2 Nm). – Remove voltage regulator from alternator. Installing: Installation is carried out in the reverse sequence of removal. – Tighten threaded connections to specified torques.
Page 48 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release locking lugs -arrows- and pull protective cap off volt‐ age regulator. – Push carbon brushes into housing of voltage regulator and in‐ sert voltage regulator into alternator. – Tighten threaded connections to specified torques.
Page 49: Cruise Control System (Ccs)
Sharan 2011 ➤ Electrical system - Edition 11.2018 Cruise control system (CCS) ⇒ Electrical System, General Information; Rep. gr. 27 ; Cruise control system (CCS) . 9. Cruise control system (CCS)
Page 50: Start/Stop System
Sharan 2011 ➤ Electrical system - Edition 11.2018 Start/stop system 10.1 General description Note Additional information: ⇒ Operating manual of vehicle ⇒ Self-study programme No. 426 ; The start/stop system 2009 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐...
Page 51: Start/Stop Operation Switch E693
Sharan 2011 ➤ Electrical system - Edition 11.2018 Note The battery parametrisation must be performed after installing ♦ a new starter battery on vehicles with a battery sensor. The battery parametrisation sends the technical data of the ♦ new battery to the battery monitor.
Page 52 Sharan 2011 ➤ Electrical system - Edition 11.2018 Effects in case of voltage stabiliser failure: If the voltage stabiliser is defective, devices like radio, radio nav‐ igation or telephone will perform a reset if their own voltage supply is not sufficient when the starter is operated. If, in start/stop mode, the mentioned electrical consumers are identified as causing a reset for each engine start, this indicates a defective voltage sta‐...
Page 53: Gauges, Instruments
Dash panel insert General description Note Additional information: ⇒ Self-study programme No. 445 ; The Sharan 2011 General description: The following components are integrated in the dash panel insert: ♦ Brake fluid level warning contact - F34- ♦ Vertical acceleration sender - G90- ♦...
Page 54: Renewing Dash Panel Insert
Sharan 2011 ➤ Electrical system - Edition 11.2018 Fault detection and fault display: The dash panel insert is equipped with self-diagnosis, which makes fault finding easier. Fault finding ⇒ Vehicle diagnostic tester, Guided Fault Find- Renewing dash panel insert The procedure “Renewing dash panel insert” covers the following additional tasks: ♦...
Page 55: Description Of Back Of Dash Panel Insert
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove securing screws -arrows- of dash panel. – Pull dash panel insert backwards straight out of dash panel, taking connected wiring length into consideration. – Swing securing bar -1- in -direction of arrow- and pull off con‐...
Page 56: Service Interval Display
Sharan 2011 ➤ Electrical system - Edition 11.2018 Service interval display Resetting service interval display – Resetting service interval display in “Maintenance Manual”: ⇒ Maintenance ; Booklet ; Descriptions of work . Rep. gr.90 - Gauges, instruments...
Page 57: Windscreen Wash/Wipe System
⇒ page 4 Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 General description: The wiper motor control unit - J400- and the wiper motor - - are combined to form one unit. To remove wiper blades, move wiper arms to “service/winter po‐...
Page 58: Assembly Overview - Windscreen Wiper System
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Vehicle diagnostic tester The windscreen wiper system is equipped with an APP function (alternating park position system). With the APS function, the wiper arm is moved up slightly once it has reached the lowest position. This occurs every second time the wiper system is switched off.
Page 59: Removing And Installing Windscreen Wiper System
Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4 Special tools and workshop equipment required Volkswagen Technical Site: http://vwts.ru http://vwts.info 1. windscreen wiper system.
Page 60 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque wrench - V.A.G 1331- ♦ Removal lever - 80-200- ♦ Puller - T10369- 1.4.1 Removing windscreen wiper system – Deactivate APP function ⇒ page 49 – Move wipers to park position and then switch off ignition.
Page 61 Sharan 2011 ➤ Electrical system - Edition 11.2018 1.4.2 Removing wiper arms – Lever off cover caps -arrows- using a screwdriver. – Remove securing nuts -arrows-. – Slide arms of puller - T10369/1- -2-, as shown in illustration, under wiper arm -4-.
Page 62 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release connector -1- and disconnect. – Unscrew both securing bolts -arrows- and remove wiper frame with linkage and wiper motor -2- upwards out of vehicle. 1.4.5 Removing wiper motor from wiper frame –...
Page 63: Removing And Installing Wiper Arms
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Place motor crank -1- on shaft of wiper motor. Distance -A- to limit stop -2- should be 5 ± 1 mm. – Connect motor crank to shaft of wiper motor with securing nut -3-.
Page 64: Adjusting Wiper Blade Park Position
Sharan 2011 ➤ Electrical system - Edition 11.2018 – To move wiper motor to park position, switch wipers on and off with ignition on. – Fit the two wiper arms in approximate park position on wiper arm shafts and tighten securing nuts -arrows- by hand.
Page 65: Removing And Installing Joint-Free Wipers
Sharan 2011 ➤ Electrical system - Edition 11.2018 Driver side: The distance -A- between top of wiper lip and upper side of ple‐ num chamber cover must be 18 ± 5 mm. – Adjust wiper blade park position by moving wiper arm if nec‐...
Page 66: Removing And Installing Rain And Light Sensor
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Press button -1- and pull wiper blade mounting -3- out of wiper arm -2- in -direction of arrow-. Installing: – Push wiper blade mounting into wiper arm until it locks in place audibly.
Page 67 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Disconnect electrical connector -3-. – Insert a narrow screwdriver -5- in the hole as shown in illus‐ tration, and release catches of retaining spring -2- -arrows-. – Wait 1 minute until silicone pad has fully expanded so that it can be detached without leaving any residue.
Page 68 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull silicone paper -1- off silicone pad -3-. – The transparent protective film -2- remains on the silicone pad as an assembly aid. – Using transparent protective film -1- position silicone pad -2- in centre of sensor -3-.
Page 69: Coding Rain And Light Sensor - G397
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert sensor -4- in mounting -2-. – Press on retaining clips -1, 5- until they can be heard to en‐ gage. Note Even if the sensor is installed correctly, small air bubbles may ♦...
Page 70: Windscreen Washer System
Electrical system - Edition 11.2018 Windscreen washer system Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 Assembly overview - windscreen wash‐ er system Note One of two different types of reservoir is installed for the wind‐...
Page 71: Removing And Installing Washer Fluid Reservoir
Sharan 2011 ➤ Electrical system - Edition 11.2018 ❑ Adjusting ⇒ page 69 ❑ Overview of hose couplings for washer fluid lines ⇒ page 81 7 - Hose ❑ Hose repair ⇒ page 82 8 - Y-piece ❑ Distribution of wash water line to windscreen washer system spray jets...
Page 72 Sharan 2011 ➤ Electrical system - Edition 11.2018 tem (vehicles without headlight washer system) Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Remove filler pipe with filler neck on reservoir for windscreen and headlight washer system ⇒...
Page 73 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove securing bolt -1-. – Unscrew securing nut -1- and remove reservoir -2-. Installing: Install in the reverse order of removal. When doing this, note the following: – Tighten all threaded connections to torque specified in as‐...
Page 74 Sharan 2011 ➤ Electrical system - Edition 11.2018 – To release, twist securing clips on hose connections -3-, -6- and -9- and pull off elbow connectors from windscreen and rear window washer pump - V59- -7- and headlight washer pump - V11- -2-.
Page 75: Removing And Installing Windscreen And Rear Window Washer Pump V59
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew securing nut -1- and remove reservoir -2-. Installing: Install in the reverse order of removal. When doing this, note the following: – Tighten all threaded connections to torque specified in as‐...
Page 76: Removing And Installing Windscreen Washer Fluid Level Sender G33
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing windscreen washer fluid level sender - G33- Note One of two different types of reservoir is installed for the wind‐ screen and headlight washer system (either with or without head‐...
Page 77: Adjusting Windscreen Washer System Spray Jets
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release hose clip -1- in -direction of arrow- and pull hose con‐ nection -2- off spray jet. – Release and separate connector -3- and remove spray jet -4-. Installing: – Fit connector -2- and hose -1- onto spray jet.
Page 78: Rear Window Wiper System
Electrical system - Edition 11.2018 Rear window wiper system Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒...
Page 79: Removing And Installing Wiper Arm
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing wiper arm Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- Removing: – Allow rear window wiper to adopt park position. – Fold cover cap -1- of rear window wiper up and unclip it.
Page 80: Adjusting Rear Window Wiper Park Position
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Disconnect battery ⇒ page 4 – Remove lower trim on rear lid ⇒ General body repairs, interior; Rep. gr. 70 ; Rear lid trim . – Release connector -1- and disconnect.
Page 81: Removing And Installing Joint-Free Wiper
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing joint-free wiper Removing: Note Joint-free wipers are very flexible. To lift the wiper blade off the rear window, grasp it only in the area in which the wiper blade is attached to the wiper.
Page 82: Rear Window Washer System
Rear window washer system Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions Assembly overview - rear window washer system 1 - Spray jet for rear window washer system ❑...
Page 83: Renewing And Setting Spray Jet
Sharan 2011 ➤ Electrical system - Edition 11.2018 Renewing and setting spray jet 4.2.1 Renewing spray jet Spray jet is installed in high-level brake light - M25- . Removing: – Remove high-level brake light - M25- ⇒ page 135 – Release both catches -arrows- and pull spray jet -1- to rear out of high-level brake light - M25- .
Page 84: Headlight Washer System
Electrical system - Edition 11.2018 Headlight washer system General description Note Additional information: ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions ⇒ Operating manual General description: Every first and then fifth time the windscreen washer system is activated the headlights are also washed if the windscreen wiper lever on the steering wheel is pulled for at least 1.5 seconds and...
Page 85: Removing And Installing Headlight Washer System Pump V11
Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Filler pipe with filler neck on reservoir for windscreen and headlight washer system ❑ Removing and installing ⇒ page 63 2 - Washer fluid reservoir ❑ Removing and installing (vehicles with no head‐...
Page 86: Removing And Installing Spray Jet Pop-Up Cylinders
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Remove front left wheel housing liner ⇒ General body repairs, exterior; Rep. gr. 66 ; Wheel housing liner .
Page 87: Removing And Installing Spray Jet Retainer
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Press securing clip -arrow- and pull off hose connection -1- from pop-up cylinder. – Collect escaping fluid in a suitable container. – Push together locking mechanisms -1- at same time and pull out pop-up cylinder -2- from mounting in bumper cover in -direction of arrow-.
Page 88: Adjusting Headlight Washer System Spray Jets
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Lift up retaining hook -arrow- slightly and pull out washer jet bracket. Installing: Install in the reverse order of removal. When doing this, note the following: Note The degree to which the cover cap of the spray jet is pulled down onto the bumper cover can be adjusted using the clips on the spray jet assembly.
Page 89: Washer Fluid Line Hose Couplings
Sharan 2011 ➤ Electrical system - Edition 11.2018 Washer fluid line hose couplings ⇒ Electrical system, General information; Rep. gr. 92 ; Washer fluid line hose couplings 6. Washer fluid line hose couplings...
Page 90: Hose Repair
Sharan 2011 ➤ Electrical system - Edition 11.2018 Hose repair ⇒ Electrical system, General information; Rep. gr. 92 ; Hose repair Rep. gr.92 - Windscreen wash/wipe system...
Page 91: Lights, Bulbs, Switches - Exterior
Sharan 2011 ➤ Electrical system - Edition 11.2018 94 – Lights, bulbs, switches - exterior Operation and safety notes for gas discharge lamps WARNING ♦ Never change bulbs if you are not familiar with the appro‐ priate procedures, safety precautions and tools.
Page 92 Sharan 2011 ➤ Electrical system - Edition 11.2018 Notes on pressure, temperature, radiation/arcs WARNING ♦ Within the glass bulb of a gas discharge bulb, pressure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb.
Page 93 Sharan 2011 ➤ Electrical system - Edition 11.2018 Assembly notes for gas discharge bulbs Caution ♦ Always switch off the affected consumers before exchang‐ ing a bulb. ♦ Switch off ignition and all electrical consumers and re‐ move ignition key.
Page 94: Headlights With Gas Discharge Bulbs And Cornering Lights
Sharan 2011 ➤ Electrical system - Edition 11.2018 Headlights with gas discharge bulbs and cornering lights General description WARNING Observe operating and safety notes for gas discharge bulbs ⇒ page 83 Note Before working on headlight with gas discharge lights and ♦...
Page 95: Assembly Overview - Headlights With Gas Discharge Bulbs And Cornering Lights
Sharan 2011 ➤ Electrical system - Edition 11.2018 Note The “bulb failure” warning lamp in the dash panel lights up when the headlight range control or the VARILIS headlight (adaptive front lighting system) malfunctions. Assembly overview - headlights with gas discharge bulbs and cornering lights...
Page 96: Removing And Installing Headlight
Sharan 2011 ➤ Electrical system - Edition 11.2018 Note If the control unit for cornering light and headlight range control - J745- has to be coded, basic setting of the headlights must be performed after coding ⇒ Maintenance ; Booklet ;...
Page 97: Renewing Gas Discharge Bulbs And Cornering Light Bulbs In Headlights
Sharan 2011 ➤ Electrical system - Edition 11.2018 Renewing gas discharge bulbs and cor‐ nering light bulbs in headlights 2.5.1 Renewing gas discharge bulb WARNING Observe operation and safety notes for gas discharge bulbs ⇒ page 83 Note The left gas discharge bulb - L13- and the right gas discharge ♦...
Page 98 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unfasten connector -2- and disconnect. WARNING ♦ Within the glass bulb of a gas discharge bulb, pressure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb.
Page 99 Sharan 2011 ➤ Electrical system - Edition 11.2018 2.5.2 Renewing static cornering lights -M51- / -M52- – Switch off ignition and all electrical consumers. – Disengage ignition key in position 0 (locked). – Detach cap -1-. – Starting at top, swing static cornering light -M51- / -M52- -2- out of reflector.
Page 100: Headlight Range Control Motor
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull cap -1- off headlight housing. – Turn grip anti-clockwise -1- in -direction of arrow- and remove it together with the turn signal bulb from the headlight. – Press button -arrow- on grip and pull turn signal bulb -1- straight out at the front.
Page 101: Removing And Installing Headlight Range Control Motor
Sharan 2011 ➤ Electrical system - Edition 11.2018 2.6.1 Removing and installing headlight range control motor Note The following illustrations show how to replace the right head‐ ♦ light range control motor - V49- . The left headlight range control motor - V48- is replaced in the ♦...
Page 102: Headlight Holder
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Swing ball head of actuator -1- downwards out of the mounting on the reflector -2-. – Remove headlight range control motor. Installing: Installation is carried out in the reverse order. When installing ob‐...
Page 103: Dynamic Cornering Light Control Motor
Sharan 2011 ➤ Electrical system - Edition 11.2018 – When tightening bolt, make sure that the threaded sleeve for fastening the headlight is horizontal. – Tighten securing bolt -1- to 8 Nm. Dynamic cornering light control motor Note The left dynamic bend lighting actuator - V318- and the right dy‐...
Page 104: Gas Discharge Bulb Control Unit
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove securing bolts -arrows-. – Pull the power module -1- straight upwards off the headlight housing. Note The electrical connector for the headlight power module is de‐ tached at the same time when the power module is pulled off the headlight housing.
Page 105: Cornering Light And Headlight Range Control Unit J745
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove securing bolts -arrows-. – Pull gas discharge bulb control unit -1- straight upwards off the headlight housing, taking connected wiring lengths into con‐ sideration. – Release and detach connector -arrows- and remove gas dis‐...
Page 106: Vehicle Level Sender
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Undo bolts -arrows- and remove cornering light and headlight range control unit - J745- -1-. Installing: Installation is carried out in the reverse order. When installing ob‐ serve the following: Note...
Page 107: Adjusting Headlights
Sharan 2011 ➤ Electrical system - Edition 11.2018 ⇒ Operating manual The headlights have to be modified for driving in countries where cars must be driven on the other side of the road. Retrofitting headlights with gas discharge bulbs and cornering lighting is car‐...
Page 108: Headlight With Halogen Bulbs
Additional information: ♦ ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 Fault detection and fault display: The onboard supply control unit has a self-diagnostic function, which makes fault finding on headlights easier. For fault finding, use vehicle diagnosis, testing and information system - VAS 5051A- in “Guided fault finding”...
Page 109 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Cover 2 - Cover 3 - Cover 4 - Left headlight range control motor - V48- or right headlight range control motor - V49- ❑ Removing and installing ⇒ page 112 5 - Bulb holder with grip ele‐...
Page 110: Removing And Installing Headlights With Halogen Bulbs
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing headlights with halogen bulbs Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- Removing: Note There is no requirement to disconnect the battery earth strap. ♦...
Page 111: Adjusting Headlight Installation Position
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Loosen front setting screw -arrow-. – Loosen rear setting screw -arrow- and remove headlight for‐ wards out of body aperture. Installing: Installation is carried out in the reverse order. When installing ob‐...
Page 112 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew total of six securing bolts -arrows-. – Detach cable (secured with clips) for bonnet release and re‐ move sheet metal cross member -1-. – Loosen front setting screw -arrow-. – Loosen rear setting screw -arrow-.
Page 113: Renewing Headlight Bulbs
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Adjust shut lines/gaps to body by pushing in or pulling out alignment bushes -arrow- on headlight mounting. – Reinstall sheet metal cross member and clip in bonnet release cable. – Tighten threaded connections to torque specified in assembly overview ⇒...
Page 114 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Turn holder -1- together with dipped beam headlight bulb in -direction of arrow- and remove from headlight. – Pull dipped beam headlight bulb -1- straight in -direction of arrow- out of holder -1-.
Page 115 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull cap -2- off headlight housing. – Hold connector -1- and together with main beam headlight bulb carefully pull out backwards from reflector by canting slightly. – Pull out main beam headlight bulb -2- straight from connector...
Page 116 Sharan 2011 ➤ Electrical system - Edition 11.2018 3.5.3 Renewing side light bulb Note For reasons of clarity, the headlights are shown removed in ♦ the following illustrations. To renew left side light bulb - M1- or right side light bulb - M3- ♦...
Page 117 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull out side light bulb -2- in -direction of arrow- straight from bulb holder -1-. Side light bulb : glass-base bulb 12 V, 5 W Installing: Caution When installing cover cap, ensure cap is seated correctly. The ingress of water will cause permanent damage to the headlight.
Page 118 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push front turn signal bulb -2- lightly into holder and, at the same time, turn onto stop in -direction of arrow-. Then pull out of holder -1-. Front turn signal bulb : 12V, PY 21W...
Page 119 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Turn bulb holder -1- in -direction of arrow- and remove it to‐ gether with the left day driving light bulb from the headlight housing. – Push day driving light bulb -1- lightly into holder and, at the same time, turn onto stop anti-clockwise.
Page 120: Headlight Range Control Motor
Sharan 2011 ➤ Electrical system - Edition 11.2018 Headlight range control motor 3.6.1 Removing and installing headlight range control motor Removing: Note If control motors are removed and reinstalled or renewed, ♦ headlight adjustment must be checked and readjusted as nec‐...
Page 121 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Disconnect connector -3- and actuator -2-. Installing: Installation is carried out in the reverse order. When installing ob‐ serve the following: – Attach connector -3- and actuator -2- in headlight housing.
Page 122: Repairing Headlight Retaining Tabs
Sharan 2011 ➤ Electrical system - Edition 11.2018 Repairing headlight retaining tabs If one or more headlight retaining tabs are damaged or broken off, they can be renewed by installing the repair kit. There is no need to renew the entire headlight.
Page 123 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove residue of old headlight retaining tab -1- as shown in illustration. – Fit new retaining tab -2- onto base of headlight, ensuring a positive fit, and tighten screws -3- to 1.0 Nm.
Page 124: Converting Headlights For Use When Driving On The Left Or Right
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque screwdriver - V.A.G 1624- – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Remove headlight ⇒ page 102 – Unscrew both securing bolts -arrows- and remove rear secur‐...
Page 125 Sharan 2011 ➤ Electrical system - Edition 11.2018 3.8.1 Converting headlights designed for driv‐ ing on the right to driving on the left Note The headlight conversion set comprises 2 pieces of film. ♦ Please note the different part numbers for the headlight con‐...
Page 126 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove backing of application film -B- only in area marked -C-. – Align application film -B- with the outer edge to line -A- on the headlight lens. – Press area -C- firmly against headlight lens.
Page 127: Adjusting Headlights
Sharan 2011 ➤ Electrical system - Edition 11.2018 Left headlight: – Remove backing of application film -B- only in area marked -C-. – Align application film -B- with the outer edge to line -A- on the headlight lens. – Press area -C- firmly against headlight lens.
Page 128: Fog Lights
Sharan 2011 ➤ Electrical system - Edition 11.2018 Fog lights Fault detection and fault display: The onboard supply control unit has a self-diagnostic function, which makes fault finding on front fog lights easier. For fault finding, use vehicle diagnosis, testing and information system - VAS 5051A- in “Guided fault finding”...
Page 129 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unclip cover cap -1- at detents -arrows-. – Remove securing bolt -arrow-. – Swing out fog light housing -1- from bumper cover, taking con‐ nected wiring lengths into consideration. – Release and separate connector -1- and remove fog light housing -2-.
Page 130: Removing And Installing Fog Light / Static Cornering Light Bulb
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing fog light / static cornering light bulb Note Depending on activation, the bulb in the headlight housing ♦ controls the function of the static cornering light or of the fog light.
Page 131: Turn Signal Repeater And Entry Light In Exterior Mirror
Turn signal repeater and entry light in exterior mirror General description Note Additional information: ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions General description: The turn signals (side repeaters) are integrated in the exterior mirror housings.
Page 132: Entry Light In Exterior Mirror
Sharan 2011 ➤ Electrical system - Edition 11.2018 Installing: – Remove driver side turn signal repeater bulb - L131- unit or front passenger side turn signal repeater bulb - L132- unit ⇒ General body repairs, exterior; Rep. gr. 66 ; Rear view mirror;...
Page 133 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull out wedge-base bulb -1- in -direction of arrow- straight from bulb holder -2-. Glass-base bulb: 12 V, 5 W Installing: Installation is carried out in the reverse order. When installing ob‐...
Page 134: Tail Light Clusters
Sharan 2011 ➤ Electrical system - Edition 11.2018 Tail light clusters Assembly overview - tail light cluster in side panel Note The tail light cluster in the side panel includes, besides the yellow turn signal bulb -4-, a single-filament bulb -3- which, depending on activation, functions as brake and tail light cluster.
Page 135: Removing And Installing Tail Light Cluster In Side Panel
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing tail light cluster in side panel Note The illustrations show removal and installation for the left side. The removal of the right side is basically a mirror image. Removing: –...
Page 136: Removing And Installing Tail Light Bulb Cluster Carrier In Side Panel
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push down decorative strip -2- in right luggage compartment trim and unscrew securing bolt -1-. Continued for both sides of vehicle: – Take tail light housing out of body aperture in side panel. Ob‐...
Page 137: Renewing Brake And Tail Light Cluster And Turn Signal Bulbs In Tail Light Cluster In Side Panel
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release retaining tabs -1-, -2-, -3- and -4- each in -direction of arrow-, and remove bulb carrier -5- from tail light housing. Installing: Install in the reverse order of removal. When doing this, note the following: –...
Page 138: Removing And Installing Tail Light Cluster In Rear Lid
Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Securing nuts ❑ Specified torque: 3 Nm 2 - Bulb carrier ❑ Removing and installing ⇒ page 131 3 - Left tail light bulb - M4- or right tail light bulb - M2- ❑...
Page 139: Removing And Installing Tail Light Cluster Bulb Carrier In Rear Lid
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unclip service cover -1- from trim in rear lid. – Pull primary locking mechanism -arrow- and release and sep‐ arate connector -1-. – Unscrew three securing nuts -1-, and remove tail light housing upwards out of body aperture in rear lid.
Page 140: Renewing Brake And Tail Light Bulbs In Rear Lid
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull primary locking mechanism -arrow- and release and sep‐ arate connector -1-. – Release retaining tabs -1- and -2- in -direction of arrow-, and detach bulb carrier -3- downwards from tail light housing.
Page 141: Number Plate Light
Sharan 2011 ➤ Electrical system - Edition 11.2018 Number plate light Clipped number plate light - X- 7.1.1 Removing and installing clipped number plate light Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key.
Page 142 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully pull glass-base bulb -1- out of bulb holder. Bulb for clipped number plate light: glass-base bulb 12 V, W 5 W Installing: Installation is carried out in the reverse sequence of removal.
Page 143: High-Level Brake Lights
Sharan 2011 ➤ Electrical system - Edition 11.2018 High-level brake lights High-level brake light bulb - M25- 8.1.1 Removing and installing high-level brake light bulb - M25- Note Failure of LEDs in high-level brake lights: ♦ The individual LEDs (light-emitting diodes) in the high-level ♦...
Page 144 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Attach a strip of adhesive tape -1- to the area of the rear lid above the brake light. Caution Make sure the seal is not damaged when removing the high- level brake light.
Page 145: Steering Column Switch
Sharan 2011 ➤ Electrical system - Edition 11.2018 Steering column switch General description Caution The removal and installation of individual components of the steering column switch must be performed in a specified se‐ quence ⇒ page 139 The components of the steering column combination switch,...
Page 146 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Steering column electronics control unit - J527- ❑ Note removal and instal‐ lation sequence ⇒ page 139 ❑ Removing and installing (manufacturer: Valeo) ⇒ page 140 ❑ Removing and installing (manufacturer: Kostal) ⇒...
Page 147: Removal And Installation Sequence Of Components Of Steering Column Switch
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removal and installation sequence of components of steering column switch Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4...
Page 148 Sharan 2011 ➤ Electrical system - Edition 11.2018 Note If a new steering column electronics control unit - J527- is in‐ ♦ stalled, the inserted transport protection must be removed before installation. When a new steering column electronics control unit - J527- ♦...
Page 149 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove steering column trim ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments, covers and trim; Removing and installing steering column trim . – Depending on equipment level, release and detach connec‐...
Page 150: Steering Column Combination Switch E595
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Disconnect battery ⇒ page 4 Remove the following components in sequence (one after the other): – Remove steering wheel ⇒ General body repairs, interior; Rep. gr. 69 ; Airbag . – Remove steering column trim ⇒ General body repairs, interior;...
Page 151 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removal and installation of steering column combination switch are different, depending on manufacturer. ♦ Removing and installing steering column combination switch - E595- (manufacturer: Valeo) ⇒ page 143 ♦ Removing and installing steering column combination switch - E595- (manufacturer: Kostal) ⇒...
Page 152: Steering Column Switch Carrier
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Remove steering wheel ⇒ General body repairs, interior; Rep. gr. 69 ; Airbag . – Remove steering column trim ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments, covers and trim; Removing and installing steering column trim .
Page 153 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: Note To remove steering column switch carrier -2-, shear-head bolts -1- of steering lock housing must be drilled out. New shear bolts are required for subsequent installation ⇒ Electronics parts cata‐...
Page 154 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert steering lock housing -3- into steering column switch carrier -2-. – Push steering column combination switch - E595- straight into steering column switch carrier until it securely engages. – Push preassembled unit consisting of steering lock housing,...
Page 155 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: Note To remove steering column switch carrier -2-, shear-head bolts -1- of steering lock housing must be drilled out. New shear bolts are required for subsequent installation ⇒ Electronics parts cata‐...
Page 156 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert steering lock housing -3- into base of steering column switch -2-. – Push steering column combination switch - E595- onto base of steering column switch and screw in bottom bolt.
Page 157: Steering Column Switch, Vehicles With Kessy
Sharan 2011 ➤ Electrical system - Edition 11.2018 Steering column switch, vehicles with KESSY 10.1 General description Caution The removal and installation of individual components of the steering column switch must be performed in a specified se‐ quence ⇒ page 151...
Page 158 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Steering column electronics control unit - J527- ❑ Note removal and instal‐ lation sequence ⇒ page 151 ❑ Removing and installing (manufacturer: Valeo) ⇒ page 152 ❑ Removing and installing (manufacturer: Kostal) ⇒...
Page 159: Removal And Installation Sequence Of Components Of Steering Column Switch
Sharan 2011 ➤ Electrical system - Edition 11.2018 10.3 Removal and installation sequence of components of steering column switch Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4 For removal of the complete steering column switch, inc.
Page 160 Sharan 2011 ➤ Electrical system - Edition 11.2018 Note If a new steering column electronics control unit - J527- is in‐ ♦ stalled, the inserted transport protection must be removed before installation. When a new steering column electronics control unit - J527- ♦...
Page 161 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove steering column trim ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments, covers and trim; Removing and installing steering column trim . – Depending on equipment level, release and detach connec‐...
Page 162: Steering Column Combination Switch E595
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Disconnect battery ⇒ page 4 Remove the following components in sequence (one after the other): – Remove steering wheel ⇒ General body repairs, interior; Rep. gr. 69 ; Airbag . – Remove steering column trim ⇒ General body repairs, interior;...
Page 163 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removal and installation of steering column combination switch are different, depending on manufacturer. ♦ Removing and installing steering column combination switch - E595- (manufacturer: Valeo) ⇒ page 155 ♦ Removing and installing steering column combination switch - E595- (manufacturer: Kostal) ⇒...
Page 164: Steering Column Switch Carrier
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove steering column electronics control unit - J527- ⇒ page 151 – Unscrew securing bolt -arrow- and pull off complete steering column combination switch - E595- -1- in a straight line back‐...
Page 165 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: Note To remove steering column switch base -2-, shear-head bolts -1- of electronic steering column lock control unit - J764- must be drilled out. New shear bolts are required for subsequent installa‐...
Page 166 The removal and installation of individual components of the steering column switch must be performed in a specified se‐ quence ⇒ page 151 Special tools and workshop equipment required ♦ Angle hand drill Volkswagen Technical Site: http://vwts.ru http://vwts.info Rep. gr.94 - Lights, bulbs, switches - exterior...
Page 167 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Torque wrench - V.A.G 1410- Removing: Note To remove steering column switch base -3-, shear-head bolts -1- of electronic steering column lock control unit - J764- -4- must be drilled out. New shear bolts are required for subsequent in‐...
Page 168: Control Unit For Electronic Steering Column Lock J764
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove shear bolts -1- of electronic steering column lock control unit - J764- -4-. Note Bolts M8 -1-, core diameter 6.8 mm – Release and separate connector -2- on rear of electronic steering column lock control unit - J764- -4- and remove elec‐...
Page 169 Sharan 2011 ➤ Electrical system - Edition 11.2018 10.7.1 Removing and installing electronic steering column lock control unit - J764- Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒...
Page 170: Ignition/Starter Switch And Lock Cylinder
Sharan 2011 ➤ Electrical system - Edition 11.2018 Ignition/starter switch and lock cylin‐ der. 11.1 Removing and installing steering lock housing Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐...
Page 171 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove steering column trim ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments, covers and trim; Removing and installing steering column trim . Note For reasons of clarity, the illustration is shown without steering ♦...
Page 172: Removing And Installing Ignition/Starter Switch
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull off connector -arrow- on immobiliser reader coil. Installing: Note For reasons of clarity, the ignition key is not shown in the following illustration. – Insert ignition key in lock cylinder -1- and turn to position “Drive”.
Page 173: Removing And Installing Ignition/Starter Switch, Vehicles With Kessy
Sharan 2011 ➤ Electrical system - Edition 11.2018 WARNING ♦ Danger of triggering of the airbag! ♦ Improper action on airbag unit may result in the triggering of the airbag! ♦ Observe safety precautions when working on airbag ⇒ General body repairs, interior; Rep. gr. 69 ; Airbag; Safety precautions when working on airbag .
Page 174: Removing And Installing Ignition Key Withdrawal Lock Solenoid N376
Sharan 2011 ➤ Electrical system - Edition 11.2018 11.5 Removing and installing ignition key withdrawal lock solenoid - N376- The ignition key withdrawal lock solenoid - N376- is located very close to the ignition starter key. Note To remove ignition key on vehicles with dual clutch gearbox (DSG), always move selector lever to position “P”...
Page 175: Entry And Start Authorisation (Kessy)
Sharan 2011 ➤ Electrical system - Edition 11.2018 Entry and start authorisation (KES‐ 12.1 General description Caution When disconnecting or reconnecting the battery, adhere strict‐ ly to the procedure described in the workshop manual ⇒ page 4 Note Additional information: ⇒...
Page 176: Assembly Overview - Entry And Start Authorisation
Sharan 2011 ➤ Electrical system - Edition 11.2018 12.2 Assembly overview - entry and start authorisation 1 - Detection range of aerials 2 - Front passenger side door exterior handle The following components are integrated into the front pas‐ senger side door exterior han‐...
Page 177: Entry And Start Authorisation Control Unit J518
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Driver side aerial for entry and start authorisation - R134- ❑ Removing and installing driver side door exterior handle ⇒ page 171 ❑ Checking driver door exterior handle contact sensor - G415- ⇒ Vehicle diagnostic tester,...
Page 178 Sharan 2011 ➤ Electrical system - Edition 11.2018 Caution Observe the instructions regarding handling and transport of the steering column ⇒ Running gear, axles, steering; Rep. gr. 48 ; Steering column and steering wheel; Handling and trans‐ port of steering column .
Page 179: Entry And Start Authorisation Aerials And Sensors
Sharan 2011 ➤ Electrical system - Edition 11.2018 12.3.2 Coding entry and start authorisation control unit - J518- After renewing the electronic steering column lock control unit - J518- , the “entry and start authorisation” system must be coded. ⇒ Vehicle diagnostic tester, Guided Fault Finding 12.4...
Page 180: Removing And Installing Luggage Compartment Aerial For Entry And Start Au- Thorisation - R137
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Remove front left door exterior handle ⇒ General body re‐ pairs, exterior; Rep. gr. 57 ; Door components; Removing and installing door handle .
Page 181 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Fold right seat of third seat row forwards. – Lift up floor covering at separation point to gain access to kick plate.
Page 182: Removing And Installing Rear Lid Power Opening Sender G750 / G760
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release connector -1- and disconnect. – Detach adhesive on interior aerial 2 for access and start au‐ thorisation - R139- -2- and remove aerial from vehicle. Installing: Install in the reverse order of removal. When doing this, note the following: –...
Page 183 Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Switch off ignition and all electrical consumers. – Disengage ignition key in position 0 (locked). – Remove rear bumper ⇒ General body repairs, exterior; Rep. gr. 63 ; Rear bumper; Removing and installing rear bumper .
Page 184: Starter Button E378
Sharan 2011 ➤ Electrical system - Edition 11.2018 12.6 Starter button - E378- On vehicles with KESSY, the starter button - E378- is installed instead of the ignition/starter switch and controls without a key the functions of the lock. The starter button - E378- is installed in centre console in front of gear lever.
Page 185 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -1- and remove starter button - E378- -2-. Installing: Install in the reverse order of removal. When doing this, note the following: Note When installing start button - E378- , ensure that it engages se‐...
Page 186: Parking Aid (Pdc)
Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 The Sharan has an 8 channel parking aid with 4 ultrasonic sen‐ sors (parking aid senders) in the rear bumper and 4 ultrasonic sensors in the front bumper.
Page 187: Assembly Overview - Parking Aid
Sharan 2011 ➤ Electrical system - Edition 11.2018 Fault detection and fault display: The park assist steering control unit - J791- controls the functions of the parking aid. The park assist steering control unit - J791- is equipped with self- diagnosis, which makes fault finding easier.
Page 188: Park Assist Steering Control Unit J791
Sharan 2011 ➤ Electrical system - Edition 11.2018 ❑ Adapting front parking aid loudspeaker ⇒ page 188 ❑ Can be checked via final control diagnosis 5 - Parking aid senders in front bumper cover ❑ Front left parking aid sender - G255- ❑...
Page 189: Removing And Installing Front Parking Aid Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 13.4.1 Removing and installing front parking aid senders Note Removal of the four front parking aid senders is carried out in the same way and is only described as follows for one sender.
Page 190 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -2- and remove sender -1-. Installing: Install in the reverse order of removal. When doing this, note the following: Caution ♦ Expanding the isolation ring must be avoided under all circumstances.
Page 191: Rear Parking Aid Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 Assignment of parking aid sender on inside of rear bumper cover: A - Left outer B - left centre C - right centre D - Right outer Note When installing the sender, ensure that the isolation ring is ♦...
Page 192: Removing And Installing Rear Parking Aid Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Rear centre left parking aid sender - G204- ♦ Rear centre right parking aid sender - G205- ♦ Rear right parking aid sender - G206- Removing and installing rear parking aid senders ⇒...
Page 193 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -2- and remove sender -1-. Installing: Install in the reverse order of removal. When doing this, note the following: Caution ♦ Expanding the isolation ring must be avoided under all circumstances.
Page 194: Renewing Parking Aid Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 13.6 Renewing parking aid senders If a new parking aid sender is installed, the sender head must be first painted in the colour of the bumper cover. The following pre‐ requisites must be adhered to when painting the senders to ensure the function of the parking aid system is not adversely affected.
Page 195 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Detach both spreader rivets -arrows-. – Release and separate connector -1- and remove parking aid loudspeaker - R169- -2- from console of relay carrier. Installing: Installation is carried out in the reverse sequence of removal.
Page 196: Parking Aid Button E266
Sharan 2011 ➤ Electrical system - Edition 11.2018 13.7.3 Adapting loudspeaker for parking aid - R169- ⇒ Vehicle diagnostic tester, Guided Fault Finding 13.8 Parking aid button - E266- The parking aid button - E266- is located in the centre console in front of the gear lever.
Page 197: Park Assist Steering (Pas)
Sharan 2011 ➤ Electrical system - Edition 11.2018 Park assist steering (PAS) 14.1 General description Note When handling complaints, it is essential to understand the ♦ function and operation of the park assist steering. Additional information ⇒ Owner's manual ♦...
Page 198: Assembly Overview Of Park Assist Steering
Sharan 2011 ➤ Electrical system - Edition 11.2018 WARNING ♦ Responsibility during parking is borne by the driver. ♦ The park assist steering cannot replace the driver's atten‐ tiveness. ♦ The sensors have blind spots, in which persons and ob‐...
Page 199: Park Assist Steering Control Unit J791
Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Park assist steering control unit - J791- ❑ Located above relay carrier in driver's foot‐ well ❑ Removing and installing ⇒ page 191 ❑ Coding ⇒ page 192 ❑ Specified torque: 1.5 Nm...
Page 200: Park Assist Steering Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Remove footwell trim on driver side ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments, covers and trims .
Page 201 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Rear right park assist steering sender - G717- 14.4.1 Removing and installing front park as‐ sist steering senders Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key.
Page 202 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Check whether the correct isolation ring is installed on the sender head. Type of sender Isolation ring height dimen‐ sion -B- Front parking aid senders 5.7 mm Park assist steering senders 9.05 mm...
Page 203 Sharan 2011 ➤ Electrical system - Edition 11.2018 Caution ♦ The order for removing the senders must be adhered to under all circumstances. ♦ The sender may otherwise be damaged. Fractures may occur if too much pressure is applied to the sender, and this may cause the sender to fail.
Page 204: Renewing Park Assist Steering Senders
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Check whether the correct isolation ring is installed on the sender head. Type of sender Isolation ring height dimen‐ sion -B- Front parking aid senders 5.7 mm Park assist steering senders 9.05 mm...
Page 205: Park Assist Steering Loudspeaker
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Degrease black sender head -1- in area to be painted -2- with isopropanol (isopropyl alcohol). – Paint sender in area to be painted -2- in colour of bumper cov‐ Note Dimension -B- for the painted area must not exceed 3 mm (+ maximum 2 mm).
Page 206: Reversing Camera System
Sharan 2011 ➤ Electrical system - Edition 11.2018 Reversing camera system 15.1 General description Note When handling complaints, it is essential to understand the ♦ function and operation of the reversing camera system. Additional information ⇒ Operating manual ♦ In the event of repair work or fault finding, use “Guided fault ♦...
Page 207: Removing And Installing Reversing Camera
Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Control unit with display unit for radio and navigation - J503- ❑ Location: at front in cen‐ tre console ❑ Removing and installing ⇒ Communication; Rep. gr. 91 2 - Reversing camera - R189- ❑...
Page 208: Reversing Camera System Control Unit J772
Sharan 2011 ➤ Electrical system - Edition 11.2018 15.4 Reversing camera system control unit - J772- 15.4.1 Removing and installing reversing cam‐ era system control unit - J772- Control unit is installed in luggage compartment behind left side panel trim.
Page 209 Sharan 2011 ➤ Electrical system - Edition 11.2018 Extensive preliminary work is required before actual calibration can be carried out using vehicle diagnosis, testing and information system - VAS 5051A- or vehicle diagnosis and service information system - VAS 5052- . This is described in the following.
Page 210 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Wheel centre mounting - VAS 6350/1- 2 - Wheel centre mounting - VAS 6350/1- 3 - Right angle for mounting measuring unit for distance measurement 4 - Plastic foot ❑ Total of 3 on bottom of measuring equipment ❑...
Page 211 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Fit the wheel centre mountings onto the wheel bolts on the rear wheels. Wheel centre mountings are positioned and secured in the adapters through »O-rings«. Note Place wheel centre mountings on wheels in such a way that no »anti-theft wheel bolts«, if any, are connected to wheel bolt adapt‐...
Page 212 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Hold spacing laser for distance measurement -2- as shown in illustration flush against bracket on one side of calibration unit so that spacing laser lies firmly against bracket. – Ensure that laser beam from spacing laser for distance meas‐...
Page 213: Renewing Video Cable
Sharan 2011 ➤ Electrical system - Edition 11.2018 15.6 Renewing video cable ⇒ “15.6.1 Preparation”, page 205 ⇒ “15.6.2 Routing repair cable”, page 205 ⇒ “15.6.3 Renewing video cable connector strip”, page 207 15.6.1 Preparation Note It is not permitted to repair the video cable. The cable may be renewed only.
Page 214 Sharan 2011 ➤ Electrical system - Edition 11.2018 Note Ensure that the cable is sufficiently long to permit later installation and removal of the radio. – Route repair cable -1- directly from radio slot towards left A- pillar. – Secure cable to dash panel cross member using cable ties.
Page 215 Sharan 2011 ➤ Electrical system - Edition 11.2018 15.6.3 Renewing video cable connector strip – Separate old 54-pin connector from reversing camera system control unit - J772- . – Open old 54-pin connector and remove video cable. – Open new 54-pin connector and remove video cable connec‐...
Page 216: Lane Departure Warning
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lane departure warning ⇒ “16.1 Assembly overview - lane departure warning”, page 208 ⇒ “16.2 General description”, page 208 ⇒ “16.3 Removing and installing front camera for driver assist systems R242 ”, page 209 ⇒...
Page 217: Removing And Installing Front Camera For Driver Assist Systems R242
Sharan 2011 ➤ Electrical system - Edition 11.2018 ⇒ Operating manual ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions Use ⇒ Vehicle diagnostic tester, for re‐ Guided fault finding pairs and troubleshooting. Lane marking lines are recognised by a camera in the interior mirror.
Page 218 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push retaining clip -2- upwards. – Carefully pull front camera for driver assist systems - R242- towards rear out of mounting. – Then pull front camera for driver assist systems - R242- out of its left mounting towards the right, taking into account the lengths of connected cables and wires.
Page 219: Removing And Installing Windscreen Heater For Front Sensors Z113
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Insert protrusion -2- on left side on front camera for driver as‐ sist systems - R242- into mounting -1- on carrier plate. – Then, push front camera for driver assist systems - R242- on the right-hand side into the retaining clip.
Page 220: Lights, Bulbs, Switches - Interior
Sharan 2011 ➤ Electrical system - Edition 11.2018 96 – Lights, bulbs, switches - interior Interior lights and switches Interior monitoring deactivation switch - E267- and deactivation button for vehi‐ cle inclination sender - E360- 1.1.1 Removing and installing interior moni‐...
Page 221 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully lever out the interior monitoring deactivation switch - E267- and the deactivation button for vehicle inclination sender - E360- -1- using the wedge - VAS 3409- or a suitable screwdriver.
Page 222: Lights And Switches In Engine Compartment
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in engine com‐ partment Note There is no engine compartment lighting on the Sharan. Removing and installing bonnet contact switch - F266- Removing: – Switch off ignition and all electrical equipment and then re‐...
Page 223: Lights And Switches In Dash Panel
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in dash panel Light switch - E1- The following components are integrated into the light switch - E1- : ♦ Fog light switch - E7- ♦ Rear fog light switch - E18- ♦...
Page 224: Headlight Range Control Regulator E102 And Switch And Instrument Illumination Regulator E20
Sharan 2011 ➤ Electrical system - Edition 11.2018 Headlight range control regulator - E102- and switch and instrument illumi‐ nation regulator - E20- Note The headlight range control regulator - E102- and the lighting, switch and instrument regulator - E20- are a single component.
Page 225: Glove Compartment Light W6
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release retainers -arrows- on both sides and push headlight range adjuster - E102- and dimmer switch for switches and instruments - E20- forwards out of switch trim. Installing: Installation is carried out in the reverse sequence of removal.
Page 226 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully lever out glove compartment light - W6- -1- using wedge - VAS 3409- or a suitable screwdriver. – Release and detach connector -arrow- and remove glove compartment light - W6- .
Page 227: Hazard Warning Light Switch E3
Sharan 2011 ➤ Electrical system - Edition 11.2018 Hazard warning light switch - E3- The hazard warning light switch - E3- is located in the centre of the dash panel, below the radio unit or the radio navigation unit. 3.4.1...
Page 228: Left Footwell Light W9 And Right Footwell Light W10
Sharan 2011 ➤ Electrical system - Edition 11.2018 3.4.2 Checking hazard warning light switch - ⇒ Vehicle diagnostic tester, Guided Fault Finding Left footwell light - W9- and right footwell light - W10- The left footwell light - W9- can be found beneath the dash panel in the driver's footwell.
Page 229 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Use removal wedge - VAS 3409- or suitable screwdriver to prise footwell light out of trim beneath glove compartment. – Release and detach connector -arrow- and remove right foot‐ well light - W10- .
Page 230: Key Operated Switch To Deactivate Front Passenger Side Airbag E224
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release locking lugs -1- and remove heat shield -2- from light lens. – Carefully pry bulb out of bulb holder. – Glass-base bulb: 12 V, 5 W Installing: Installation is carried out in the reverse sequence of removal.
Page 231 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Removal wedge - VAS 3409- Removing: – Switch off ignition and all electrical equipment and then re‐ move ignition key. – Open glove compartment. – Insert ignition key -2- in front passenger side airbag deactiva‐...
Page 232: Lights And Switches In Front Doors
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in front doors Driver side window regulator switch module The following components are integrated in the driver's window regulator switch module: ♦ Front left window regulator switch - E40- ♦...
Page 233: Mirror Adjustment Switch On Passenger Side
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully lever out mounting frame -1- backwards from door panel trim using removal wedge - VAS 3409- -2- or suitable screwdriver. – Release and detach connectors -arrows- and remove mount‐ ing frame.
Page 234: Removing And Installing Switch Module For Mirror Adjustment On Driver Side
Sharan 2011 ➤ Electrical system - Edition 11.2018 4.2.1 Removing and installing switch module for mirror adjustment on driver side Special tools and workshop equipment required ♦ Removal wedge - VAS 3409- Note When removing and installing components that are in view...
Page 235: Window Regulator Switch In Front Passenger Door E107
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release locking lugs -arrows- and remove switch module for mirror adjustment upwards from mounting frame. Installing: Installation is carried out in the reverse sequence of removal. Window regulator switch in front pas‐...
Page 236: Driver Side Interior Locking Button For Central Locking System E308
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully lever out mounting frame -1- backwards from door panel trim using removal wedge - VAS 3409- -2- or suitable screwdriver. – Release and detach connector and remove mounting frame -1-.
Page 237 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Removal wedge - VAS 3409- Note When removing and installing components that are in view (switches, covers, trim and so on), mask off areas in which tools ( removal wedge - VAS 3409- , screwdriver) are used to lever out those components using commercially available tape.
Page 238: Central Locking Safelock Function Warning Lamp K133
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push out trim of inner door handle -1- from door panel, release 4 locking lugs -arrows- and push out inner door handle on driver side - E308- -2- from door handle trim.
Page 239: Door Warning Lamps
Sharan 2011 ➤ Electrical system - Edition 11.2018 Door warning lamps 4.6.1 Removing and installing door warning lamps Note Removal and installation of all door warning lights are performed in the same manner and are described only for one light.
Page 240 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -1- and remove door warning light -1-. Installing: Installation is carried out in the reverse sequence of removal. 4.6.2 Replace door warning lamp bulbs Caution When removing and installing components in areas on view...
Page 241 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Pull out wedge-base bulb in -direction of arrow- in straight line upwards from holder. Glass-base bulb: 12 V, W 5 W Installing: Install in the reverse order of removal. When doing this, note the...
Page 242: Lights And Switches In Rear Doors
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in rear doors Rear right window regulator button in rear right door - E705- and rear left win‐ dow regulator button in rear left door - E700- 5.1.1 Removing and installing rear right win‐...
Page 243 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -arrow- and remove button -1-. Installing: Installation is carried out in the reverse sequence of removal. 5. Lights and switches in rear doors...
Page 244: Lights And Switches In Luggage Compartment
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in luggage com‐ partment Luggage compartment light - W3- A luggage compartment light - W3- can be found in the left and right side panel trim respectively in the luggage compartment.
Page 245 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and separate connector -arrow- and remove luggage compartment light - W3- . Installing: Installation is carried out in the reverse sequence of removal. 6.1.2 Renewing luggage compartment light - W3- bulb Special tools and workshop equipment required ♦...
Page 246: Rear Lid Lock Unit F256
Sharan 2011 ➤ Electrical system - Edition 11.2018 Rear lid lock unit - F256- The rear lid locking unit - F256- is integrated into the rear lid lock and cannot be renewed individually. 6.2.1 Removing and installing rear lid locking...
Page 247 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release and disconnect connector -arrow-. – Remove button. Installing: Installation is carried out in the reverse sequence of removal. 6. Lights and switches in luggage compartment...
Page 248: Lights And Switches In Roof Trim
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in roof trim Front interior light - W1- The following components are integrated into the front interior light - W1- : ♦ Driver side reading light - W19- ⇒ page 241 ♦...
Page 249 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Lever off trim -1- at fasteners -arrows- using removal wedge - VAS 3409- or suitable screwdriver. – Remove both bolts -arrows- and swivel interior light out of roof console. – Dependant on equipment, release connectors -arrows-, dis‐...
Page 250 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully pull glass-base bulb out of bulb holder. – Glass-base bulb: 12 V, 5 W Installing: Installation is carried out in the reverse sequence of removal. 7.1.3 Removing and installing front reading...
Page 251: Rear Interior Light W43
Sharan 2011 ➤ Electrical system - Edition 11.2018 Rear interior light - W43- 7.2.1 Removing and installing rear interior light - W43- Note On vehicles with panoramic sunroof, the rear interior light - W43- is located further back in the roof trim.
Page 252: Left And Right Interior Lights
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release the four locking lugs -arrows- of light lens -1- and re‐ move lens from rear interior light by lifting it straight upwards. – Remove bulb -1- from holder. Rear interior light bulb: festoon bulb 12V, C5W Installing: Installation is carried out in the reverse sequence of removal.
Page 253 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release retainer on front of interior light -1- using removal wedge - VAS 3409- or a suitable screwdriver and remove in‐ terior light from roof trim, taking different lengths of connected wiring into consideration.
Page 254: Removing And Installing Front Passenger Side Illuminated Vanity Mirror W14 And Driver Side Illuminated Vanity Mirror W20
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Remove festoon bulb -1- from interior light . Bulb for interior light : festoon 12V, C5W Installing: Installation is carried out in the reverse sequence of removal. Removing and installing front passenger...
Page 255 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully lever light out of headliner using removal wedge - VAS 3409- or suitable screwdriver. – Release and detach connector -arrow- and remove light. Installing: Installation is carried out in the reverse sequence of removal.
Page 256 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Press contact plate -1- of light in direction of arrow and remove festoon bulb -2- from bulb holder. – Festoon bulb: 12V, C5W Installing: Installation is carried out in the reverse sequence of removal.
Page 257: Lights And Switches In Centre Console
Sharan 2011 ➤ Electrical system - Edition 11.2018 Lights and switches in centre console Buttons in centre console storage com‐ partment Depending on the equipment level, the following buttons may be found in the centre console stowage compartment: ♦ Operating unit in front centre console - E461- (sliding doors) ♦...
Page 258: Front Passenger Side Airbag Deactivated Warning Lamp K145
Sharan 2011 ➤ Electrical system - Edition 11.2018 Front passenger side airbag deactiva‐ ted warning lamp - K145- The front passenger side airbag deactivated warning lamp - K145- is located in the centre console trim. 8.2.1 Removing and installing front passenger...
Page 259 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Carefully insert feeler gauge (0.6 mm thick) -1-, as shown in illustration, into gap between centre console -2- and button module -3-. – Hold feeler gauge vertically and slide down 10 mm between button module and centre console.
Page 260: Ac/Dc Converter With Socket, 12 V-230 V U13
Sharan 2011 ➤ Electrical system - Edition 11.2018 AC/DC converter with socket, 12 V-230 V - U13- WARNING ♦ Capacitors are also located in the housing of the DC/AC converter with socket, 12 V - 230 V - U13- and these are charged with a residual voltage.
Page 261 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Fold down trim -1-. – Unscrew bolts -2-. – First, pull trim -1- at bottom towards rear in -direction of arrow-, and then remove it upwards in -direction of arrow-. – Release and disconnect connector.
Page 262: Horn
Sharan 2011 ➤ Electrical system - Edition 11.2018 Horn Treble horn - H2- and bass horn - H7- Note The treble horn - H2- and the bass horn - H7- are actuated in ♦ parallel by the onboard supply control unit - J519- .
Page 263 Sharan 2011 ➤ Electrical system - Edition 11.2018 9.1.2 Checking treble horn - H2- and bass horn - H7- The horns ( treble horn - H2- and bass horn - H7- ) can be checked in final control diagnosis by the onboard supply control unit - J519- .
Page 264: Immobiliser
10.1 General description Note Additional information: ⇒ Self-study programme No. 445 ; The Sharan 2011 General description: The Sharan is equipped with a fourth-generation immobiliser with online link and download. The main component of the fourth gen‐ eration immobiliser is a central database, in which all of the theft- relevant data from the participating control units is stored.
Page 265: Immobiliser Control Unit J362
Sharan 2011 ➤ Electrical system - Edition 11.2018 10.2 Immobiliser control unit - J362- 10.2.1 Removing and installing immobiliser control unit - J362- The immobiliser control unit - J362- is integrated in the dash panel insert. In the event of control unit failure, the complete dash panel insert must be renewed ⇒...
Page 266: Anti-Theft Alarm (Ata)
General description Note Additional information: ⇒ Operating manual ⇒ Self-study programme No. 445 ; The Sharan 2011 General description: The functions of the anti-theft alarm are integrated into the on‐ board supply control unit - J519- . After renewal of the onboard supply control unit - J519- , the anti- theft alarm must be adapted ⇒...
Page 267 Sharan 2011 ➤ Electrical system - Edition 11.2018 1 - Bonnet contact switch - F266- ❑ In lid lock ❑ Removing and installing ⇒ page 214 2 - Alarm horn - H12- ❑ In plenum chamber ❑ Removing and installing ⇒...
Page 268: Activating And Deactivating Anti-Theft Alarm
Sharan 2011 ➤ Electrical system - Edition 11.2018 11 - Door contact switch, driver side - F2- ❑ In driver side central locking lock unit - F220- ❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 57 ; Front door, door components, central locking;...
Page 269: Anti-Theft Alarm Sensor G578
Sharan 2011 ➤ Electrical system - Edition 11.2018 11.4.1 Removing and installing interior moni‐ toring deactivation switch - E267- and deactivation button for vehicle inclina‐ tion sender - E360- Removing and installing interior monitoring deactivation switch - E267- and deactivation button for vehicle inclination sender - E360- ⇒...
Page 270: Vehicle Inclination Sender G384
Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release the three locking lugs -arrows- and remove anti-theft alarm sensor - G578- -1- from interior light, taking connected wiring length into consideration. – Unclip wires from brackets -1-. – Release fasteners -arrows- and pull out both receivers -2- and interior monitoring sender -3- from interior light.
Page 271: Central Locking And Anti-Theft Alarm System Aerial R47
Sharan 2011 ➤ Electrical system - Edition 11.2018 Removing and installing anti-theft alarm sensor - G578- ⇒ page 261 11.8 Central locking and anti-theft alarm sys‐ tem aerial - R47- Note Additional information: ⇒ Operating manual The central locking and anti-theft alarm system aerial - R47- re‐...
Page 272 Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Adapting sensitivity of inclination sensor ♦ Adapting alarm delay on opening driver door ♦ Adapting country setting for intelligent alarm horn ⇒ Vehicle diagnostic tester, Guided Fault Finding Rep. gr.96 - Lights, bulbs, switches - interior...
Page 273: Wiring
Sharan 2011 ➤ Electrical system - Edition 11.2018 97 – Wiring Vehicle diagnosis, testing and infor‐ mation systems ⇒ Electrical System, General Information; Rep. gr. 27 ; Vehicle diagnostic, testing and information systems . 1. Vehicle diagnosis, testing and information systems...
Page 274: Fuse Holder
Sharan 2011 ➤ Electrical system - Edition 11.2018 Fuse holder Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4 Fuse holder in dash panel 2.1.1 Removing and installing fuse holder in...
Page 275: Fuse Holder In Electronics Box
Sharan 2011 ➤ Electrical system - Edition 11.2018 Fuse holder in electronics box 2.2.1 Removing and installing electronics box in dash panel Removing and installing fuse box in electronics box is explained in the course of the description “Removing and installing elec‐...
Page 276: Relay Carriers
Sharan 2011 ➤ Electrical system - Edition 11.2018 Relay carriers Relay carrier on left of dash panel Caution When batteries are disconnected and reconnected, the proce‐ dure described in the workshop manual must be strictly ob‐ served ⇒ page 4 3.1.1...
Page 277: Electronics Boxes
– Open cable guide covers of electronics box -3- in -direction of arrow-. – Remove wires from connecting bolts. – Unclip wiring from wiring guides. – Renew multiple fuse -2- after loosening hexagon nuts -1-. Volkswagen Technical Site: http://vwts.ru http://vwts.info 4. Electronics boxes...
Page 278 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Unscrew central bolt -arrow- of electronics box -1-. Note When the central bolt -arrow- is removed, the electronics box -1- is pushed upwards off the electronics box bracket. – Pull electronics box -1- upwards off bracket of electronics box.
Page 279 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Push apart tabs on bracket of electronics box -arrows B- and slide out flat contact housing -1- sideways -arrow A- from bracket of electronics box. – Push apart tabs on bracket of electronics box -arrows C- and slide out flat contact housing -2- forwards -arrow D- from bracket of electronics box.
Page 280 Sharan 2011 ➤ Electrical system - Edition 11.2018 Specified torques: electronics box on left side of engine compart‐ ment Threaded connections Torque settings Securing nuts -1- M5 (8 mm) 4 Nm Securing nuts -1- M6 (10 mm) 6 Nm Electronics box central...
Page 281: Select Control Units
- J519- . Additional information: ♦ ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions ⇒ Operating manual...
Page 282: Removing And Installing Onboard Supply Control Unit - J519
Sharan 2011 ➤ Electrical system - Edition 11.2018 ♦ Actuation of the front and rear door control units ♦ Activation of the rear lid unlocking function ♦ Activation of the fuel filler flap unlocking function ♦ Activation of the anti-theft alarm (ATA) ♦...
Page 283 Sharan 2011 ➤ Electrical system - Edition 11.2018 Note If the onboard supply control unit - J519- is to be renewed, the ♦ procedure “coding onboard supply control unit” ⇒ page 275 must always be carried out for reading the codes stored in the control unit.
Page 284: Driver Door Control Unit J386
“Coding driver door control unit” must be subsequently per‐ formed ⇒ page 276 Additional information: ♦ ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions ⇒ Operating manual 5.2.1 Removing and installing driver door con‐...
Page 285: Rear Left Door Control Unit J388
“Coding rear left door control unit” must be subsequently per‐ formed ⇒ page 277 Additional information: ♦ ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions ⇒ Operating manual 5.4.1...
Page 286: Rear Right Door Control Unit J389
“Coding rear right door control unit” must be subsequently performed ⇒ page 278 Additional information: ♦ ⇒ Self-study programme No. 445 ; The Sharan 2011 ⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐ tions ⇒ Operating manual 5.5.1...
Page 287: Removing And Installing Trailer Detector Control Unit - J345
Sharan 2011 ➤ Electrical system - Edition 11.2018 The trailer detector control unit - J345- is supplied with information (light control) from the onboard supply control unit - J519- via the CAN data bus. 1) “Trailer operation” can only be detected if at least turn signal indicators or side marker lights are switched on.
Page 288 Sharan 2011 ➤ Electrical system - Edition 11.2018 – Release lock button -arrow- and remove trailer detector con‐ trol unit - J345- -2- downwards out of bracket -3-, taking lengths of connected wires into consideration. – Release and separate connectors -1- and remove trailer de‐...
Page 289: Wiring Harness And Connector Repairs
Sharan 2011 ➤ Electrical system - Edition 11.2018 Wiring harness and connector re‐ pairs ⇒ Electrical system, General information; Rep. gr. 97 ; Wiring harness and connector repairs 6. Wiring harness and connector repairs...

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