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Pentair PPC5 Series Quick Start Manual

Pentair PPC5 Series Quick Start Manual

Pump controller

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About
The PENTEK Pump Controller (PPC5) is pre-jumpered
and programmed with the PENTEK Assistant, providing
ease of setup for constant pressure applications. The
PENTEK Assistant defaults to pre-defined parameters
as described in this guide, and also prompts the user for
application-specific information.
This guide covers the startup of the PENTEK Assistant
for constant pressure applications. For other programs,
refer to the ABB manual provided.
SAfety
Hazardous voltage. Can shock, burn, or
cause death. Ground pump before connecting to power
supply. Disconnect power before working on system
components.
Wire pump motor for correct voltage. See motor
nameplate.
Ground motor to drive before connecting to
power supply.
Meet National electri cal Code, Canadian elec tri cal
Code, and local codes for all wiring.
California Proposition 65 Warning
This product and related accessories contain
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Local / Remote
Motor Rotation
Indicator
Indicator
PAR EDIT
REM
9909 MOTOR NOM POWER
Left Button
3.0 hp
Function
EXIT
Left Button
Scroll
Buttons
Local /
Remote
Stop
fIGuRe 1: Control Panel button location
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.PUMPS.COM
PH: 1-866-9 PENTEK
© 2012 Pentair, Inc. All Rights Reserved.
Controller Mode
PID Address
andFunction
Description
00:00
SAVE
Value
Right Button
Function
Right Button
Help
Start
INStAllAtIoN
Connect transducer
Install the transducer where pressure is to be maintained.
The PENTEK Assistant requires a 4 - 20 ma transducer
(Figure 2). The transducer's power lead should be
attached to terminal 10 or the terminals as shown below
and the 4 - 20 ma output lead should be attached to ter-
minal 5 (Figure 3). The transducer has a brown power
lead and a blue 4 - 20 ma output lead.
(All jumper terminals may need to be loosened to attach
leads above the jumper board).
The jumper board eliminates the need to hand wire termi-
nals 9 to 11, 10 to 19, 11 to 12 and 18 to 21.
Before applying power, make sure the front cover is on
and the control module is in place.
Startup the PENTEK Assistant
Apply power to the unit, and follow the steps on Pages 2
and 3 after the controller's screen is lit.
fIGuRe 2: transducer and Cable
Jumper Board
4 - 20 ma Output
fIGuRe 3: transducer connection to terminal strip
QUICK START GUIDE
PPC5 Series
Pump Controller
Transducer cable
Transducer
DIP Switches
+24 volt
Power
Connection
Power Lead
PN770 (11/08/12)

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Summary of Contents for Pentair PPC5 Series

  • Page 1 Help Local / Remote Power Lead Stop Start fIGuRe 3: transducer connection to terminal strip fIGuRe 1: Control Panel button location 293 WRIGHT STREET, DELAVAN, WI 53115 WWW.PUMPS.COM PH: 1-866-9 PENTEK PN770 (11/08/12) © 2012 Pentair, Inc. All Rights Reserved.
  • Page 2 CHOICE Please Select Mtr Type Do you want to run the Pentek assistant? Above Ground Y es INItIAl StARtuP MotoR SeleCtIoN Submersible PANel DISPlAy SCReeN Upon initial drive power-up Scroll to select the type 00:00 EXIT 00:00 EXIT the user will be prompted installation and then press to run the PENTEK Assis- TANT.
  • Page 3: Operation

    PAR EDIT EDIT 9905 MOTOR NOM VOLT 9906 MOTOR NOM CURR 3.8 A 460 V MotoR MotoR VoltAGe CuRReNt SCReeN SCReeN 00:00 EXIT SAVE 00:00 EXIT SAVE The screen Enter the motor shows motor voltage. current from the motor Scroll to select the nameplate (not maximum correct voltage for your amps).
  • Page 4 Parameters Changed relative to Pid Control defaults Parameter Code PeNteK Code 3401 SIGNAL 1 PARAM 104-CURRENT 3402 SIGNAL 1 MIN 1002 EXT2 Commands 8-Keypad 3404 OUTPUT 1 DSP FORM 5-+0.0 1102 EXT1/EXT2 SEL EXT2 3405 OUTPUT 1 UNIT 1 – AMPS 1301 MINIMUM AI1 3408 SIGNAL 2 PARAM 102-SPEED...
  • Page 5: Tank Sizing

    desCriPtion of information required by the Pentek AssistAnt timer function: 9905 Motor Nom Voltage: This is the nominal voltage stated on the motor nameplate. If the motor is rated for The PENTEK VFD includes four timer functions. Each operation at multiple voltages, select the voltage nearest timer function can include up to four daily / weekly start the utility voltage.
  • Page 6: Helpful Hints

    helPful hints Alarm 2025 upon startup Constant flow This is a normal alarm, and occurs whenever motor data After running the PENTEK Assistant, the drive can be is changed. The alarm shows for about 15 seconds while configured for constant flow by adjusting parameters the drive performs a motor calibration.
  • Page 7: Installation Record

    helPful hints (Continued) Automatic Restarts After Power failure Dip Switch in ON The PENTEK VFD can be configured to automatically Position restart after power loss. This will energize the motor whenever power is present. To enable this mode, set parameter 1002 to DI1, and set the Dip Switch on the jumper board to ON.
  • Page 8 imPortant information use of Premium efficiency Motors use of output Reactors and filters Using variable frequency drives may cause an increase in The Load Reactor or KDR dampens voltage spikes on the voltage spikes and motor temperature. These are caused PWM (Pulse Width Modulated) wave from the AC drive to by, but not limited to, several application factors.