IPM OP Series Operation Manual
2:1 ratio transfer pump
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- Operationing manual with parts identification (25 pages) ,
- Operation manual (34 pages)
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Summary of Contents for IPM OP Series
- Page 1 820307, 820308 OP SERIES 2:1 RATIO TRANSFER PUMP OPERATIONS MANUAL IPM, INC. Manufactured by: International Pump Manufacturing, Inc.
- Page 2 Notice: All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of IPM equipment are made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any patent.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1.0 SAFETY WARNINGS ......................4 2.0 INSTALLATION ........................8 3.0 DISASSEMBLY.........................9 4.0 PARTS IDENTIFICATION.......................12 5.0 TROUBLESHOOTING ......................19 6.0 TECHNICAL SPECIFICATIONS ....................20 7.0 PERFORMANCE........................21 8.0 WARRANTY AND DISCLAIMER ...................23... -
Page 4: Safety Warnings
Care should be taken to prevent over pressurization of the pump, hose lines and accessories connected to it. Use only IPM designated parts for re-building or repairing this equipment. Use the pump only with compatible fluids. - Page 5 Pressure specification The maximum working pressure of this equipment for fluids and air is 180 psi (12.4 bars). Ensure all equipment and accessories used with this pump are rated to withstand the maximum working pressure of this pump. Never exceed the maximum working pressure of the pump, hose lines or any other components attached to the pump itself.
- Page 6 Shutdown For overnight shutdown, follow the Pressure Relief Procedure. Always stop the pump at bottom of the stroke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packing. Hazards from fire or explosion Hazards exist where sparks can ignite vapors or fumes from combustible chemicals or other hazardous conditions exist such as explosive dust, etc.
- Page 7 2. Air compressor : Follow the grounding procedures as recommended by the compressor manufacturer. 3. Air hoses : Always use grounded air hoses. 4. Fluid container used to supply the system : Grounding must be done according to local electrical codes. Fluid Hoses : Always use grounded fluid hoses.
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Page 8: Installation
2.0 INSTALLATION 1. Use thread sealer on the male threads of the ball valve and quick disconnect plug. Install in the air inlet as shown. 2. Screw the bung adaptor onto the mount bracket. Carefully slide the transfer pump through the adaptor and lock it in place with the bung adaptor latch hooks. -
Page 9: Disassembly
3.0 DISASSEMBLY 1. Disconnect all air and hydraulic pressures from pump for safety. 2. Place the pump in a vice being careful not to damage equipment. Pipe clamps will serve in the event you do not have a vice available. 3.Open the ball valve to remove any trapped air in the air section. - Page 10 4. Place a strap wrench around the lower end of the air cylinder and carefully unthread. 5. Use a 5/16” steel dowel pins to keep the piston rod plunger from rotating. Unthread the piston. 6. Remove the dowel pin from the plunger top.
- Page 11 NOTE : Upper hex nut is a permanent part of upper air valve plate (#700003). Do not use a wrench on hex nut during disassembly, assembly or maintenance of air motor assembly. 7. Remove the foot valve from the suction tube and push the main shaft out through the suction tube.
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Page 12: Parts Identification
4.0 PARTS IDENTIFICATION Air Piston Assembly (Part Number 700004) NOTE:When replacing Lower Air Valve (10) and the Socket Head Cap Screws (1),it is important that a Liquid Thread Sealing Compound be use to prevent the assembly from vibrating loose. ITEM PART NUMBER DESCRIPTION QUANTITY... - Page 13 Air Motor Section (Model OP300S / OP350) NOTE:When replacing Socket Set Screw (8) and the Plunger Top (7),it is important that a Liquid Thread Sealing Compound be use to prevent the assembly from vibrating loose.
- Page 14 Air Motor Section (Model OP300S / OP350) ITEM PART DESCRIPTION QUANTITY NUMBER 500001 Pressure Relief Screw 500002 Fiber Washer 700001 Air Cylinder Cap Assembly 500005 Tapered Spring 500006 O-Ring 700004 Air Motor Assembly 500020 Plunger Top 500021 Socket Set Screw 500022 Dowel Pin 10 *...
- Page 15 Fluid Section (Model OP300S)
- Page 16 Fluid Section (Model OP300S) ITEM PART NUMBER DESCRIPTION QUANTITY 501641 Oil Cup Nut 500033 Seal Retainer 500034 V- Packing 500035 Seal Expander 500037 Air Cylinder Mtg Flange 500038 Grounding Lug 500039 Round Head Screw 500041 Gasket 500042 O-Ring 501638 Base 11 * 501632 O-Ring...
- Page 17 Fluid Section (Model OP350)
- Page 18 Fluid Section (Model OP350) ITEM PART NUMBER DESCRIPTION QUANTITY 501641 Packing Nut 500033 Seal Retainer 500034 V- Packing 500035 Seal Expander 500037 Air Cylinder Mtg Flange 500038 Grounding Lug 500039 Round Head Screw 500041 Gasket 500042 O-Ring 501638 Base 11 * 501632 O-Ring 501639...
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Page 19: Troubleshooting
5.0 TROUBLESHOOTING Problem Causes Recommended Solutions Air supply or pressure is Increase air pressure. Check inadequate. Air lines for any restrictions in air line. restricted. Dispensing valve is not Open and/or clear foot valve. open or clogged. Follow pressure relief Clogged fluid lines, procedure to clear Pump does not operate. -
Page 20: Technical Specifications
6.0 TECHNICAL SPECIFICATIONS Fluid Ratio……………………………………………..……..2.25:1 Maximum Output Flow (continuous)……….…5.0 gpm(18.9 lpm) Maximum Output Flow (intermittent)……..7.5 gpm(28.4 lpm) Maximum Output Pressure……………………..405 psi (28 bar) Maximum Air Input Pressure……..……….……180 psi (12.4 bar) Air Inlet Port…………………….……………..………..1/4” npt (f) Fluid Outlet Port….………………………………..…..3/4” npt (f) Fluid Inlet Port (Model OP300S). -
Page 21: Performance
7.0 PERFORMANCE... -
Page 23: Warranty And Disclaimer
(1) year from the date of sale from IPM to an authorized IPM distributor or to the original end user and/or purchaser. IPM will, at its discretion, repair or replace any part of the equipment proven to be defective. - Page 24 3107 142 Avenue East Suite 106 Sumner, WA 98390 U.S.A. TEL: (253) 863 2222 FAX: (253) 863 2223 Website: www.ipmpumps.com Updated June 2014...
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