Related Manuals for IPM 810104
Summary of Contents for IPM 810104
- Page 1 810103, 810104 IP01 SERIES 1:1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM, INC. ® Manufactured by International Pump Manufacturing, Inc.
- Page 2 Notice: All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of IPM equipment are made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any...
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Page 3: Table Of Contents
3.3 Daily maintenance check 3.4 Disassembly procedure 3.5 Assembly procedure PARTS IDENTIFICATION 4.1 Parts drawing for air motor section of 810103,810104 4.2 Parts drawing for fluid section of 810103 4.3 Parts drawing for fluid section of 810104 REPAIR KITS TROUBLE SHOOTING... -
Page 4: Safety Warnings
Use only IPM designated parts for re-building or repairing this equipment. Use the pump only with compatible fluids. Improper use of this equipment could result in fluid being sprayed on the skin or in the eyes of user, serious bodily injury, property damage, fire or explosion. - Page 5 Pressure specification The maximum working pressure of this equipment for fluids and air is 180 psi (12.5bar). Ensure all equipment and accessories used with this pump are rated to withstand the maximum working pressure of this pump. Never exceed the maximum working pressure of the pump, hose lines or any other components attached to the pump itself.
- Page 6 Shut down & care of pump For Overnight shut down, follow the Pressure Relief Procedure. Always stop the pump at bottom of the stroke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packing. Hazards from fire or explosion Hazards exist where sparks can ignite vapors or fumes from combustible chemicals or other hazardous conditions exist such as explosive dust, etc.
- Page 7 Air hoses: Always use grounded air hoses. Fluid container used to Grounding must be done according to local electrical supply the system: codes. Pump: Follow the procedures referred to in Figure A (page 6). Fluid Hoses: Always use grounded fluid hoses. Dispensing Valve: The valve must be metal to conduct through the fluid hose to the pump which must be properly grounded.
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Page 8: Installation
2.0 INSTALLATION Figure B depicts only a typical installation providing a guide for your reference but many other installation methods can be used based on your specific application. Some parts shown are not included but are sold separately. Feel free to call your Local Distributor for assistance. -
Page 9: Installation Procedures
Install the necessary accessories in sequence using Figure B (page 8) as a guide. An air control valve (IPM part #601805) for controlling air flow is required. To minimize the risk of serious injury such as splashing/spraying chemicals on the skin, in the eyes or injury from moving parts, install the following accessories in your system. -
Page 10: Operation
3.0 OPERATION 3.1 Start up and adjustment of transfer pump 1. Ensure that the air control valve is closed then open the bleed-type master air valve. Connect the quick disconnect coupler to the male fitting. 2. For safety, open the dispensing valve slowly, then drain fluid into a grounded metal container. -
Page 11: Daily Maintenance Check
3.3 Daily maintenance check 1. Ensure sufficient lubricant in the air lubricator. 2. Keep the packing cup 1/2 filled with a suitable fluid to ensure the piston rod remains clean and lubrication is supplied to the packing. 3. Drain any moisture trapped in the air pressure cylinder. Note: Clean and flush the pump thoroughly with appropriate cleaning fluid to maintain the maximum service life of the equipment. - Page 12 4. Use snap ring pliers to remove snap ring and E-clip. Remove check ball and examine foot valve for debris and/or damage. Replace as necessary. Replace Teflon O-ring and re-assembly foot valve with ball, snap ring and E-clip. A NOTE ON FOOT VALVES: All foot valves have been converted to a higher flow capacity.
- Page 13 6. At this point you can remove either the connecting rod from the displacement rod or the internal check valve from the connecting rod. Typically, you will be taking apart the internal check valve assembly to inspect and clean. 7. Please note that you must loosen the hex nuts and re-tighten upon assembly. 8.
- Page 14 12. From the air motor section, remove the cotter pin then remove the flat head pin. Unscrew the displacement rod from the piston shaft, as shown in diagram above. 13. From the air section, remove the packing nut from the outlet housing and remove female gland, male gland and “V”...
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Page 15: Assembly Procedure
3.5 Assembly procedure 1. Align air motor assembly with parts seen in the component list picture below. The air exhaust valve plate and the screws require the use of threadlocker to ensure they do not vibrate loose during pump operation. Tighten the screws to a tolerance of 10-14 inch pounds. -
Page 16: Parts Identification
4.0 PARTS IDENTIFICATION Parts drawing for air motor section Pump # 810103, 810104 *Part number 500142(threads) and part number 500138 require the use of threadlocker to help ensure they do not come undone. -
Page 17: Parts Drawing For Fluid Section Of 810103
Parts drawing for fluid section Pump # 810103 *Part number 500142(threads) and part number 500138 require the use of Loctite 243 to help ensure they do not come undone. -
Page 18: Parts Drawing For Fluid Section Of 810104
Parts drawing for fluid section Pump # 810104... -
Page 19: Repair Kits
5.0 REPAIR KITS 601005 Air motor section repair kit Part # Description 500101 Gasket 500110 "V" block packing 500141 O-ring 500144 O-ring 601004 Fluid section repair kit, Teflon package Part # Description 500153 Female gland 500154 Male gland 500180 "V" block packing 500181 Piston cup Fluid section repair kit, UHMW PE... -
Page 20: Trouble Shooting
6.0 TROUBLE SHOOTING Problem Cause Recommended Solutions Remove and then reattach the quick Air motor stalled disconnect fitting to re-start the air motor. Make sure the pump has no air or liquid pressure. Remove air cylinder and cap from air motor. See if the piston rod can move Pump does not move Fluid section seized up/down or turn. -
Page 21: Technical Specifications
MAXIMUM FLUID PRESSURE 180 psi (12.4bar) AIR INPUT PRESSURE RANGE 30 – 180 psi (2 – 12.4 bar) AIR INLET SIZE 1/4” NPT（F） FLUID INLET SIZE (810104) 3/4” NPT（M） FLUID OUTLET SIZE 3/4” NPT（F） WEIGHT Stubby/Drum 11 lbs (4.9 kg)/14.3 lbs (6.5kg) - Page 22 Performance How to Read Performance 1. Locate required flow along bottom edge of chart. 1. Locate fluid flow along bottom edge of chart. 2. Follow vertically to bold line for input air pressure. 2. Follow vertically to bold line for input air pressure. 3.
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Page 23: Warranty And Disclaimer
(1) year from the date of sale from IPM to an authorized IPM distributor or to the original end user and/or purchaser. IPM will, at its discretion, repair or replace any part of the equipment proven to be defective. - Page 24 3107 142 Avenue East Suite 106 Sumner, WA 98390 U.S.A. TEL: (253) 863 2222 FAX: (253) 863 2223 Website : www.ipmpumps.com Updated Jun 2016...
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