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Motor City Wash Works MINI WRAP Installation Manual

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TABLE OF CONTENTS
Equipment Utilities
Equipment Specifications
Suggested Tools and Installation Materials
Installation Instructions
Electrical Installation
Water and Air Supply Installation
Foamer Installation
Hydraulic Installation
Start-Up Procedures
Troubleshooting......................................................................................................................Page: 35
Equipment Utilities
ELECTRICAL
HYDRAULIC
PNEUMATICS
(INCLUDING OPTIONAL RETRACT PANEL)
WATER
Equipment Specifications and Features
Three Convenient Voltages Available: 120, 24VAC and 24VDC
Compact Design: Utilizes only 11'-0" of Tunnel Space
Only 10'-00" Overall Height
Vehicle Clearance of More than 91"
Supplied Standard with MCWW Foam Streamers™ for Added Lubrication and Cleaning
Great Cleaning up to 80 CPH
Aluminum Structure with Color Skinz™ Snap-On UHMW Colored Covers... Great Appeal!
Electric or Hydraulic Drive Available
Choice of Cleaning Media between Cotton Cloth™, C-Channel and Star Foam
© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
8MANULWRPINS002
FOR COTTON CLOTH™, STAR FOAM or C-CHANNEL FOAM BRUSHES
HYDRAULIC DRIVE
WRAPMHYD[ . . . . . ]03
120, 24VAC, 60HZ
OR 24VDC, 12W VALVE
6 GPM @ 1000 PSI
2 SCFM @ 100 PSI
RECLAIMED OR FRESH:
4 GPM @ 40 PSI
www.motorcitywashworks.com
12-11-2020
MINI WRAP™ INSTALLATION MANUAL
Part # WRAPMHYD[ . . . . . ]01
ELECTRIC DRIVE
WRAPMELE[ . . . . . ]03
POWER:
120 VAC, 1 PH, 12 W VALVE UL® CERTIFIED
MOTORS:
3 HP (2 X 1.5 HP)
13.2-6 AMP @ 208-460 VAC, 3 PH
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
N/A
2 SCFM @ 100 PSI
(INCLUDING OPTIONAL RETRACT PANEL)
RECLAIMED OR FRESH:
4 GPM @ 40 PSI
Phone: 248.313.0272 ▪ Fax: 248. 313.0271
WRAPMELE[ . . . . . ]01
Page: 1
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Page: 2
Page: 2
Page: 13
Page: 18
Page: 24
Page: 24
Page: 25
1

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Summary of Contents for Motor City Wash Works MINI WRAP

  • Page 1 Aluminum Structure with Color Skinz™ Snap-On UHMW Colored Covers… Great Appeal!  Electric or Hydraulic Drive Available  Choice of Cleaning Media between Cotton Cloth™, C-Channel and Star Foam Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 2  Locate where the wrap around will be installed and verify that the area is sufficiently large for your MCWW MINI WRAP™ WORKING ENVELOPE and DIMENSIONS (see Pictures #1 though #4). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
  • Page 3 Pic #1 Electric Drive Mini Wrap™ with C-Channel™ Overall Envelope 11' [132"] 10' [120"] Pic #2 Hydraulic Drive Mini Wrap™ with C Channel™ Overall Dimensions Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
  • Page 4 12' [144"] 6'-8" [80"] 14' [168"] Pic #4 Electric Drive Mini Wrap™ with Electric Drive Low Riders™ Side Wheels Overall Envelope Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com...
  • Page 5 IF YOUR MINIWRAP IS ELECTRIC DRIVE, THE DRIVE UNIT ASSEMBLIES ARE SIDE SENSITIVE. MOUNT EACH DRIVE UNIT AS SHOWN IN PICTURE #1: EACH MOTOR POINTING OUTWARD. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 6 Position the BACK OF THE DRIVER’S SIDE LEG 45” AWAY FROM THE INSIDE EDGE OF THE INSIDE GUIDE RAIL (See Picture #9). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002...
  • Page 7 LEVEL THE DRIVER’S SIDE LEG as well as THE HEAD ASSEMBLY. Finally, LEVEL THE PASSENGER’S SIDE LEG. 146” Pic #11 Level Equipment Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 8 Pic #14: Adjust Core Height STOP! DO NOT SET THE TOP OF THE BOTTOM HUB HIGHER THAN 36” OFF THE FLOOR. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 9 1/8" T HICK 10" X 18" 42 PCS 10" 3/8" SLASH 1/8" T HICK Pic #15 Wash Material Bottom Hub Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 10 1/8" T HICK 10" X 23" 10" 16 PCS 3/8" SLASH 1/8" T HICK Pic #18 Top Hub Fill Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 11 ONE COTTON CLOTH™ RING, and then TWO FOAM SPACERS. Continue until you’ve installed a total of 12 CLOTH RINGS (See Picture #22 below). Finish with THREE FOAM SPACERS. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002...
  • Page 12  Locate the boxes containing the COLOR SKINZ™ covers and install on each leg, arm, and frame cross beams. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 13 Pic #25 Color Skinz™ Electrical Installation:  Your MCWW MINI WRAP™ does require a signal from the car wash controller. The signal is voltage sensitive and can be anything between 120, 24 VOLTS AC or 24 VOLTS DC. WARNING THE MATERIAL REQUIRED FOR CONNECTING THE MINIWRAP™...
  • Page 14 CONNECTED IN SERIES WITH THE AIR EXTEND PANEL (SEE PICTURE #28). CONNECT THE OVERLOAD CONTACTS WITH THE EMERGENCY STOP CIRCUIT (SEE PICTURE #29). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 15 Connect the RUN SIGNAL INPUT (A1 and A2) to one function of your car wash controller. The RUN signal in voltage can be anywhere between 12 to 250 VOLTS AC or DC. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002...
  • Page 16 VFD’S FAULT CONTACTS. IN THE EVENT OF A FAULT FROM THE VFD, THE WRAP HAS TO BE RETRACTED TO AVOID POSSIBLE DAMAGES TO THE CAR OR THE EQUIPMENT! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 17 Pic #30 Inverter Panel Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 18 (see Picture #31). 1/2” HOSE FROM DLTN STN 3/8” OD FROM AIR SUPPLY WATER FEED AIR FEED Pic #31 Utility Locations Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 19 Pic #31A Extend/Retract Air Panel Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 20 Install the air panel in the mechanical room and pull a 3/8” OD BLACK AIR LINE from the air panel to the MINIWRAP and then TEE to each cylinder. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002...
  • Page 21 #35 below. Reinstall the existing black air line in one of the two available valve fittings. SHUTTLE VALVE Pic #35 Install Shuttle Valve Assembly Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 22  Connect the new air lines on the remaining port for each cylinder. Pic #37 Both Air Lines Connected Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 23 To decrease the brush pressure to the mirror area, increase the regulator to psi. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 24 DO NOT OPERATE YOUR MINI™ WRAP AROUND UNIT WITH A HYDRAULIC SYSTEM OPERATION AT A PRESSURE ABOVE 1250 PSI. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 25 LOWER HUB to the TOP ONE. Turn OFF your dilution station. Consult your MCWW Dilution Station Installation manual for adjustment. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002...
  • Page 26 Use any lithium-based NLGI #2 grease (ex: Exxon Mobil MOBILITH AW2). WARNING OVERLUBRICATION IS A MAJOR CAUSE OF BEARING FAILURES! LUBRICATE CONSERVATIVELY! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 27 Wash your equipment with a solution made of a mild degreaser and water. Rinse thoroughly.  Perform daily maintenance. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 28 > https://store.motorcitywashworks.com/Team360/MiniWraps/Documents/Media%20Links%20MiniWraps.pdf For all of MCWW current manuals, videos, bulletins and information, click the below link. <MCWW Documentation Hub> Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 29 Check air pressure. retract out of wash bay. Verify there is no mechanical binding. Ensure that bearings are moving freely. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 30 Verify that ‘skins’ of hub are attached to shaft securely. Media Links Dry-N-Shin Media Links Dry-N- Shine.pdf e.pdf Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 31 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 32 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 33 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 34 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULWRPINS002 12-11-2020...
  • Page 35 Warranty and Return Procedure: Motor City Wash Works warrants this product to be free of defects in material and/or workmanship for a period of one year. During the warranty period MCWW will at its discretion, at no charge to the customer, repair or replace this product if found defective, with a new or refurbished unit, not to include costs of removal or installation.