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Motor City Wash Works ACCELERATOR TOPWL360BKS Installation Manual

Motor City Wash Works ACCELERATOR TOPWL360BKS Installation Manual

Horizontal top wheel

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TABLE OF CONTENTS
Equipment Specifications
Equipment Features
Suggested Tools and Installation Materials
Installation Instructions
Electrical Installations
Optional Inverter Installations
Pneumatic Installations
Plumbing Installations
Foamer Installation
Start-Up Procedures
Maintenance
Troubleshooting.......................................................................................................................Page: 28
Exploded Views.......................................................................................................................Page: 31
Warranty................................................................................................................................Page: 47
Equipment Specifications
ELECTRICAL
PNEUMATICS
WATER
Equipment Features
Aluminum Structure Color Skinz™ Snap On Structure Wrap
Available With Star Foam Wash Material
Less Than 7 Feet of Tunnel Space required
134" Overall Height
Cleans Up to 200 Cars per Hour Line Speed
Built-In Foam Streamer™ for added Show and Proper Lubrication
Suggested Installation Tools and Materials
 
Hammer Drill with 5/8" Drill Bit
Sledge Hammer
Set of Standard Combo Wrenches
Measuring Tape
1/2" Polyflow Tubing
© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
8MANULTOPWHL0001 12-9-20
ACCELERATOR™ HORIZONTAL TOP WHEEL
ELECTRIC DRIVE
TOPWL360[ . . . . . . . ]
CONTROL: 24VAC, 24VDC, 120 VAC, 3 WATTS UL
MOTOR: 1.5 HP 6.6-3.0 AMPS/208-460 VAC 3 PH
UL
RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
®
RECLAIMED OR FRESH:
www.motorcitywashworks.com
INSTALLATION MANUAL
Part # TOPWL360BKS [ . . . . ]
3 SCFM
2 GPM @ 40 PSI
(12) Wedge Anchor Bolts 5/8" x 6"
Safety Goggles
Torpedo Level
3/8" Polyflow Tubing
Phone: 248.313.0272 ▪ Fax: 248. 313.0271
( ALL COLORS )
Page: 1
Page: 1
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Page: 13
Page: 15
Page: 19
Page: 21
Page: 22
Page: 23
Page: 25
CERTIFIED
®
1

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Summary of Contents for Motor City Wash Works ACCELERATOR TOPWL360BKS

  • Page 1  Set of Standard Combo Wrenches Torpedo Level   Measuring Tape 3/8” Polyflow Tubing  1/2" Polyflow Tubing Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 2: Installation Procedures

    ACCELERATOR™ TOP WHEEL WORKING ENVELOPE and DIMENSIONS (see Picture #1 though #4). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 3 Pic #1: Working Envelope for Accelerator™ With Foam Pic #2: Working Envelope for Accelerator™ With Cross-Over ™ Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 4 Position the inside edge of the inside leg 21 INCHES OUTSIDE THE EDGE OF THE OUTSIDE GUIDE RAIL (see Picture #5). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 5 Attach the belt to the arm (see Picture #9).  Locate the ADAPTOR PLATES and secure it on the arm as shown in Picture #10 or 11. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 6 TOWARDS THE RIGHT, AS SHOWN IN PIC #10. PASSENGER’S SIDE TOP WHEEL: MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARDS THE RIGHT AS SHOWN IN PIC #11. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 7 RAISE the Top Wheel arm with a LIFT to its highest position and lock the wheel arm from coming down by using a large pry bar or the INCLUDED ALUMINUM HOLDING BAR and clamp below the arm. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 8 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 9 SECURE THE DRIVE UNIT TO THE ARM Pic #14: Top Wheel Hub Assembly Pic #15: Driver’s Side Hub Assembly Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 10 12" foam spacers necessary to get at least 2-1/2" of compression. Reinstall the two compression plates (see Picture #19). Pic #17: Driver’s Side Compression Plates Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 11 Then, add two of the 1/4" counterweights in the TOP or BOTTOM slot to the counterweight arm box (see picture #20 and 21). Keep the remaining counterweight for future usage. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 12 YOU MAY LEAVE THE TOP WHEEL BRUSH DOWN AND LOAD THE COUNTERWEIGHTS, ONE-AT-A-TIME USING A STEP LADDER. Pic #21: Counterweight Arm Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 13 SNAP THE SECOND LIP PAST THE EXTRUSION EDGE (see Picture #23) Pic #22 Color Skinz™ Pic #23 Color Skinz™ Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 14: Electrical Installation

    NOT DOING SO MAY LEAD TO SERIOUS DAMAGE TO YOUR EQUIPMENT IN THE EVENT THE MOTOR IS NOT RUNNING WHEN THE BRUSH IS DOWN. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 15 4.9 AMPS @ 208 VAC - 3PH 4.8 AMPS @ 230 VAC – 3PH 2.4 AMPS @ 460 VAC – 3PH Pic #25 Connection Box Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 16 A1 A 2 L1L2 A1 A 2 L1L2 Pic #28A: 208-240V Inverter Connection Diagram Pic #28B: 480V Inverter Connection Diagram Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 17 Your Motor City Overdrive inverter control box comes pre-programmed. Use one of the two “Inverter Parameters” list below to verify the VFD parameters if necessary. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 18 Pic #28E: 208V Inverter Parameters Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 19 Pic #28F: 480V Inverter Parameters Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 20 1 2 0 VAC 8 D C A L T P WP N L 0 0 1 1 Pic #35 Air Panel Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 21 (1-1/2 TURNS OPEN) APPROXIMATELY RETRACT SPEED ‘DOWN’ (1-1/2 TURNS OPEN) APPROXIMATELY VENT HIGH HOOD “BUMP UP” SPEED (1/2 TURNS OPEN) APPROXIMATELY Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 22 ACCELERATOR™ TOP WHEEL UNIT. IT CAN BE PURCHASED SEPARATELY THROUGH YOUR LOCAL MCWW DISTRIBUTOR (PART# APPLDLNSTN004). Pic #37: Water Feed Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 23 ACCELERATOR™ TOP WHEEL UNIT. IT CAN BE PURCHASED SEPARATELY THROUGH YOUR LOCAL MCWW DISTRIBUTOR (PART# FOAMDLUTNSTN0001). Pic #38: Foamer Streamer Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 24 THE SPEED OF THE WHEEL FROM 88 RPM TO 90 RPM. Pic #39A: Change Speed For Schneider ATV32 VFD Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 25 While the wheel is down on a vehicle, measure with a clamp amp-meter the current through the motor. The current should never reach a value higher than 6.6 amps. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 26: Maintenance

    Wash your equipment with a solution made of a mild degreaser and water. Rinse thoroughly.  Perform daily maintenance. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 27 MANIFOLD BLOCK GREASING POINTS Pic #40 Top Wheel Axle Bearing Pic #41 Top Wheel Arm Bearings Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 28 > https://store.motorcitywashworks.com/Team360/TopWheel/Documents/Media%20Links%20TopWheel.pdf For all of MCWW current manuals, videos, bulletins and information click the below link. < https://store.motorcitywashworks.com/team360 /> Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 29 VFD for error code. manually. Inspect gearbox for failure. Inspect motor for failure. Inspect for mechanical operation failure of hub/drive shaft. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 30 Ensure manual air valve button will allow top wheel to extend. Media Links Dry-N-Shin Media Links Dry-N- Shine.pdf e.pdf Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 31 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 32 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 33 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 34 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 35 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 36 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 37 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 38 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 39 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 40 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 41 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 42 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 43 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 44 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 45 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 46 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULTOPWHL0001 12-9-20...
  • Page 47 Warranty and Return Procedure: Motor City Wash Works warrants this product to be free of defect in material and/or workmanship for a period of one year from the date of purchase. During the warranty period MCWW will at its discretion, at no charge to the customer, repair or replace this product if found defective, with a new or refurbished unit, but not to include costs of removal or installation.