Motor City Wash Works DRY N'SHINE Installation Manual
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Motor City Wash Works DRY N'SHINE Installation Manual

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Table of Contents

TABLE OF CONTENTS
Equipment Specifications
Equipment Features
Suggested Tools and Installation Materials
Installation Instructions
Electrical Installations
Pneumatic Installations
Plumbing Installations
Operations and Startup
Maintenance
Equipment Requirements
ELECTRICAL
PNEUMATICS
WATER
Notes and safety Symbols
Where necessary, important points will be highlighted in this manual, using the following symbols:
STOP!
Always follow all notes, warnings, and instructions. Failure to do so may have serious consequences on
the overall performance of the equipment and/or the safety of the people working on the equipment!
© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
8MANULDNSINS003
TOP WHEEL ONLY
POWER:
208V SYSTEM: ONE 40 AMPS 3PH CIRCUIT
480V SYSTEM: ONE 20 AMPS 3PH CIRCUIT
CONTROL:
1 TOP WHL READY SIGNAL CW CONTROLLER
1 E-STOP OK SIGNAL CW CONTROLLER
3 SCFM
10 GPM @ 40 PSI
NOTE:
PROVIDES FURTHER INFORMATION!
PRECAUTION TO TAKE TO AVOID EQUIPMENT
MALFUNCTION OR ERROR!
WARNING!
DANGEROUS SITUATION WHICH MAY CAUSE
EQUIPMENT DAMAGE, PERSONAL INJURIES OR FATALITIES!
03-21-18
SINGLE AND THREE BRUSHES DRY-N-SHINE Rev 3
Phone: 248.313.0272 ▪ Fax: 248. 313.0271
www.motorcitywashworks.com
INSTALLATION MANUAL
TOP WHEEL AND SIDE WHEELS
POWER:
208V SYSTEM: ONE 40 AMPS 3PH CIRCUIT
480V SYSTEM: ONE 20 AMPS 3PH CIRCUIT
CONTROL:
1 TOP WHL READY SIGNAL CW CONTROLLER
1 SIDE WHLS READY SIGNAL CW CONTROLLER
1 E-STOP OK SIGNAL CW CONTROLLER
3 SCFM
10 GPM @ 40 PSI
Page: 1
Page: 1
Page: 2
Page: 3
Page: 17
Page: 28
Page: 29
Page: 30
Page: 45
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Summary of Contents for Motor City Wash Works DRY N'SHINE

  • Page 1 Always follow all notes, warnings, and instructions. Failure to do so may have serious consequences on the overall performance of the equipment and/or the safety of the people working on the equipment! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...

  • Page 2: Electrical Requirements

    Introduction: The Motor City wash Works DRY N”SHINE will consistently produce dry cars, one after another another, all day long while using less HP than conventional blower dryers. Your new DRY N’SHINE has a few improvement over the early model: The SONAR READY SIGNAL” is no more required from the car wash controller but is now delivered by the DRY N”SHINE itself via a new SONAR READY SIGNAL PHOTO-EYE mounted directly under the sonar sensor.
  • Page 3 THREE WHEELS SYSTEM: Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...

  • Page 4: Installation Procedures

    DRY-N-SHINE ™ WHEELS PHYSICAL ENVELOPE and DIMENSIONS (see picture #1 though #20). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 5 BASE PLTS Pic #5: Physical Envelope to Exit Wall for Sngl. D/S Top Wheel Pic #6: Equipment Location with Supershiner Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 6 Pic #11: Working Envelope to CV Trap Door for Sngl. P/S Top Wheel Pic #12: Equipment Location with Supershiner Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 7 Pic #17: Working Envelope to Exit wall for P/S Top Wheel Pic #18: Equipment Location With High Side Wheels and Supershiner Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 8 Position the inside edge of the inside leg 112 INCHES to the OUTSIDE EDGE OF THE OUTSIDE GUIDE RAIL (see picture #23). Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 9 If your Top Wheel is installed on passenger side, reposition the DRIVE ARM ADAPTOR PLATES toward the wash bay center line like shown on picture #27 below. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 10 OUTSIDE EDGE OF THE CONVEYOR OUTSIDE GUIDE RAIL Pic #28: Driver Side Drive Shaft Assembly Mounting (shown w/o motor or hub) Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 11 1” PLUMBING PIPE SCHEDULE 80 in the hole below the arm (see picture #31) Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 12 It is desired to have the top wheel perfectly balanced or slightly heavier than the counter weight arm. Pic #32: Counterweights Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 13 SECURE CRO SS BEAM SECURE SONAR Pic #34 Mounts Cross Beam and Leg. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 14 Position and secure the PASSENGER SIDE SUPERSHINER according to its installation manual.  Follow the installation instruction previously described for the rest of the top wheel. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 15 Finally, secure the hub to the wheel shaft: loosen the fasteners of the large boss clamp and slide on the brush shaft> Tighten the fasteners back evenly. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 16 Pic #38 High Boys with Beater Bar and Splash Guard SLIDE HUB ONTO BRUSH SHAFT Pic #39 High Boys Hub Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 17 #40 and 41) and tilt the head toward the entrance of the wash. Tighten the bolts. LOOSEN LOOSEN BOLTS BOLTS Pic #41: Loosen Front Head Bolt Pic #42: Loosen Back Head bolts Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...

  • Page 18: Electrical Installation

    FATALITIES!DO NOT PUNCH HOLES ON TOP OF ENCLOSURE. DOING SO WILL VOID YOUR WARRANTY 120VAC-15AMPS CIRCUIT Pic #44 Flasher Unit Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 19 HIGH SIDE INSIDE CONTROL BOX. FIELD SUPPLIED FIELD SUPPLIED 480VAC-3PH-20AMPS 120VAC-1PH-15A Pic #46: Electrical Supply For 480VAC Control Panel Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 20 ONE TOP WHEEL READY SIGNAL: This signal will bring the top wheel down. The signal has to be program to bring the top wheel down soon enough in order to meet Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...

  • Page 21: Important Note

    ANY QUESTION CONCERNING THE REQUIREMENT FOR DRY N’ SHINE E-STOP OK SIGNAL. MOTOR CITY WASH WORKS TEL: 866.FOAMERS (8:00-17:00 ET) 248.313-0272 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 22 2- THE TOP WHEEL CONTROL W/50 FEET OF 9C/18AWG CABLE 3- THE E-STOP/BEEPER ASSEMBLY W/50 FEET OF 5C/18AWG CABLE 4- FINALLY, THE SIGN W/10’ CABLE Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 23 Hood sensor the highest and Sonar ready the lowest.  Install the SONAR READY EMITTER PHOTO-EYE like shown below: Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 24 TO THE MOTOR LEADS FOLLOWING THE APPROPRIATE CONNECTION DIAGRAM BELOW OR ON THE MOTOR PLATE (PICTURES #54) AND FOR PROPER VOLTAGE. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 25 ON THE MOTOR PLATE (PICTURES #54) AND FOR PROPER VOLTAGE. TOP WHEEL MOTOR MAIN CONNECTION BOX 1.5HP/208-460VAC Pic #54 Motor Connections Pic #55 Top Wheel Connection Box Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 26 MAIN AIR SUPPLY (see picture # 61) and another one from the CONTROL PANEL AIR REGULATOR to the top wheel main air panel. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 27 Pull and connect ONE 3/8” BLACK AIRLINE TUBE from the 4 WAY SOLENOID AIR VALVE to the wash bay, BETWEEN THE TWO BRUSHES and tee off to EACH BRUSH rod end cylinders. Pic #61-A: Air Lines Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...

  • Page 28: Operation

    Your DRY ‘N SHINE™ beats the dirty drying material problem with a PROGRAMMABLE AUTOMATIC WASH AND RINSE CYCLE that cleans and rinses the drying material when the carwash is closed. This feature launders Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 29 All the listed features are user selectable and can be PROGRAMMED thru the HMI (Human- Machine Interface) located on the front door of the control box. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 30 Your Dry N’Shine HMI comes already with default values already programmed sufficient for initial start- up: Your Dry N’Shine control is ready to go “out-of-the-box”! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...

  • Page 31: Main Screen

    Display your Dry N’Shine status: SYSTEM IDLE or SYSTEM STOPPED or DRYING MODE ect.  Display time and date. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 32 ADDING EXTRA SOAP OR EXTRA RINSE WILL NOT INCREASE SIGNIFICANTLY WASH CYCLE TOTAL TIME. HOWEVER, AN EXTRA DRYING WILL ADD 2-1/2 HOUR TO A COMPLETE CYCLE Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 33 TEXT WILL CHANGE FROM “SLOW SPEED WHEN TILT ON” “RETRACT WHEN TILT ON” (IN RED) Pic #66-C Retract When ON button. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 34 ADDING EXTRA SOAP OR EXTRA RINSE WILL NOT INCREASE SIGNIFICANTLY WASH CYCLE TOTAL TIME. HOWEVER, AN EXTRA DRYING WILL ADD 2-1/2 HOUR TO A COMPLETE CYCLE. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 35 SIGNAL has been applied, you may have to increase the time (in seconds) to a higher value. The second counter CNTR BALANCE ON TIME adjusts the duration of the counterbalance air pressure delivered to the cylinder. This Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 36 = lower value (in seconds). Pic #71: Hood Sensing Timer Box Pic #72: Sonar Sensing Distances Boxes Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 37 Retract Top Wheel for Vehicles with Tall Front End and/or Steep Vertical Windshield (like Jeep ® Pic #73 Vehicle Restrictions Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 38 “break in” the cloth befor eht e first vehicle to go through. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...
  • Page 39 HMI MAIN SCREEN. The time is military time. Save any change by pressing “SET PLC CLOCK TO HMI CLOCK” button like shown below. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com...

  • Page 40: Start-Up Procedures

    P AS SE NGER S IDE HIGH SIDE HIGH SIDE INSIDE CONTROL BOX. FIELD SUPPLIED FIELD SUPPLIED 208VAC-3PH-40AMPS 120VAC-1PH-15A Pic #77 Breakers Location Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 41 Pic #80 Auto/Manual Screen WARNING INSURE THAT ALL PERSONAL OR ANYONE ARE CLEAR FROM THE EQUIPMENT BEFORE FORCING ANY OUTPUT ON. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 42 DRY N’SHINE: THE CLOTH MATERIAL HAS TO BE WASHED! PROCEED WITH BRAKE-IN PROCESS BY PRESSING THE “NEW CLOTH” BUTTON. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 43 Side Wheel Rotation VEHICLE TRAVEL ROTATION AGAINST THE VEHICLE TRAVEL Top Wheel Rotation Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 44 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 45 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 46 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...

  • Page 47: Maintenance

    Perform daily maintenance. GREASING GREASING POINTS POINTS Pic #83 Top Wheel Axle Bearing Pic #84 Top Wheel Arms Bearings Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 48 Warranty and Return Procedure: Motor City Wash Works warrants this product to be free of defect in material and/or workmanship for a period of one year from the date of purchase. During the warranty period MCWW will at its discretion, at no charge to the customer, repair or replace this product if found defective, with a new or refurbished unit, but not to include costs of removal or installation.

  • Page 49: Support Documents

    Support Documents: Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 50 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 51 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 52 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 53 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 54 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 55 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...
  • Page 56 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 8MANULDNSINS003 www.motorcitywashworks.com 03-21-18...

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