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Summary of Contents for Honda Genio ACJ110 2020

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual ● Honda vehicle. Your selection of a Honda indicate each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...
  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 46 Troubleshooting P. 83 Information P. 100 Specifications P. 111 Index P. 114...
  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 13 Loading ..............
  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved helmet and protective apparel. Instruct your passenger on holding onto the Follow these guidelines to enhance your safety: grab rail or your waist, leaning with you in turns, Perform all routine and regular inspections ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, by It's important to keep your vehicle properly wearing bright reflective clothing, positioning yourself so maintained and in safe riding condition.
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your vehicle inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your vehicle. Inspect WARNING for fluid leaks, check the tightness of critical nuts Running the engine of your vehicle and bolts, and check the handlebar, control levers, brakes, and wheels.
  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels TYRE INFORMATION & CARGO LIMIT LABEL For your protection, always wear helmet, protective apparel. Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi)
  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the floor. Keep passenger's hands onto the grab rail Not wearing a helmet increases the ●...
  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Avoid continuous braking. ● Repeated braking, such as when descending long, steep slopes can Running-in Period seriously overheat the brakes, reducing During the first 500 km (300 miles) of running, their effectiveness. follow these guidelines to ensure your vehicle's For full braking effectiveness, operate both ●...
  • Page 15 Riding Precautions To reduce the likelihood of theft, always lock Wet or Rainy Conditions ● the handlebar and remove the key and close Road surfaces are slippery when wet, and wet the shutter when leaving the vehicle brakes further reduce braking efficiency. unattended.
  • Page 16 Riding Precautions Refuelling and Fuel Guidelines Left handle grip Centre stand Follow these guidelines to protect the engine, Grab rail fuel system and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance.
  • Page 17: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.
  • Page 18: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.
  • Page 20: Operation Guide

    Basic Operation Flow Pre-ride Inspection (P.51) Acceleration Carefully inspect your vehicle to (P.38) make sure that it is safe to ride. Apply throttle gradually. Obey the speed limit. How to use basic features. Starting the Engine (P.32) • Instruments (P.20) Start and warm the engine.
  • Page 21 Parking Close the throttle and apply the (P.11) Braking (P.38) Park on a firm level surface. front and rear brakes together. Use the stand, lock the The brakelight will indicate steering and close the shutter. that you have applied the brakes.
  • Page 22 Parts Location Document bag (P.44) Tool (P.44) Helmet holder (P.43) Throttle grip (P.80) Front brake fluid reservoir (P.73) Front brake lever Glove box (P.45) Hook (P.45) Accessory socket (P.41) Spark plug (P.67) Battery (P.62) Fuse box (P.98) Engine oil fill cap/dipstick (P.69)
  • Page 23 Glove box (P.45) Rear brake lock lever (P.28) Rear brake lever (P.75) Helmet holder (P.43) Seat (P.42) Fuel fill cap (P.39) Luggage box (P.44) Crankcase breather (P.81) Kickstarter (P.34) Engine oil strainer screen (P.70) Centre stand (P.11) Engine oil drain bolt (P.70) Side stand (P.79)
  • Page 24 Instruments Speedometer Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Odometer Shows accumulated mileage. (If the mileage is over 200,000 km) If the mileage is under 100,000 km, the mileage will show in the display. If the mileage is over 100,000 km, the highest digit of the total mileage shows briefly before showing the remaining digits in the display.
  • Page 26 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator Turn signal indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the (On) position.
  • Page 28 Switches Horn button Idling Stop switch ACJ110CBT • IDLING STOP : The Idling Stop system is on. • IDLING : The Idling Stop system is off. Idling Stop system: (P.29) Start button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer switch •...
  • Page 29 Ignition switch (On) Switches the electrical system on/off, Turns electrical system locks the steering. on for starting/riding. Key can be removed when in the SEAT (Off) or (Lock) position. Operates the seat opener switch. (Off) Turns engine off. (Lock) Locks steering. Continued...
  • Page 30 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the key down, and turn the ignition A U-shaped wheel lock or similar device is switch to the (Lock) position.
  • Page 31 Shutter Close Remove the ignition key from the ignition The ignition switch for this vehicle is switch. equipped with a shutter. After parking the Align the projection of the shutter key with vehicle, close the shutter for theft prevention. the slot of the shutter, and turn the shutter key counterclockwise.
  • Page 32 Rear Brake Lock Be sure the rear brake lock is applied while Unlocking starting and warming up the engine. Squeeze the rear brake lever. Before riding, make sure that the rear brake Locking lock is fully released so there is no drag on Squeeze the rear brake lever and set the rear the rear wheel.
  • Page 33 Idling Stop System Activation of the Idling Stop System ACJ110CBT The Idling Stop system becomes ready to Idling Stop system is designed to help reduce stop the engine and Idling Stop indicator the fuel consumption and noise, by idling comes on when the following requirements stop while making a stop such as waiting at are satisfied with the Idling Stop switch in the an intersection.
  • Page 34 Idling Stop System (Continued) Stopping the engine by the Idling Stop System Safety Precaution for the Idling Stop System The engine stops and Idling Stop indicator Do not go away from the vehicle while the changes to flash after you close the throttle Idling Stop indicator is flashing.
  • Page 35 Restarting the Engine NOTICE Check that the Idling Stop indicator is Headlight stays on after the engine is stopped by the Idling Stop system. The battery may flashing, and then open the throttle. discharge and you may not be able to restart If it is not flashing, you can't restart the engine.
  • Page 36 Starting the Engine Start your engine using the following procedure, Consult your dealer for advice if you plan to regardless of whether the engine is cold or warm. ride your vehicle at an altitude above 2,500 m (8,000 feet). This vehicle is equipped with a side stand NOTICE ignition cut-off system.
  • Page 37 Place the vehicle on its centre stand. Turn the ignition switch to the (On) Lock the rear wheel by squeezing the rear position. brake lever and setting the rear brake lock lever. The starter motor will only work when the brake lever is squeezed and the side stand is up.
  • Page 38 Starting the Engine (Continued) Using the start button Using the kickstarter With the throttle completely closed, press Lightly depress the kickstarter until resistance the start button. Release the start button is felt. Then let the kickstarter return to the as soon as the engine starts. top of its stroke.
  • Page 39 If you cannot start the engine: Open the throttle slightly (about 3 mm (0.1 in) without freeplay). About 3 mm (0.1 in), without freeplay Continued...
  • Page 40 Starting the Engine (Continued) If the engine does not start: Using the kickstarter Using the start button Turn off the ignition switch. Open the throttle fully. Open the throttle fully and press the start Crank the engine several times with the button for 5 seconds.
  • Page 41 Riding Starting the Vehicle Release the rear brake lock. Push the vehicle forward off the centre stand. Lock the rear brake lock. Keep throttle closed. Make sure the side stand and centre stand are up. Get on the vehicle. Mount the vehicle from the left side, keeping at least one foot on the ground.
  • Page 42 Riding (Continued) Acceleration and deceleration Braking To accelerate: Open the throttle slowly. Close the throttle and apply the front and To decelerate: Close the throttle. rear brake levers together. Do not apply the brake lock while riding. It may cause the wheel to lock, reducing Close (Decelerate) Open (Accelerate) control of the vehicle.
  • Page 43 Refuelling Fuel type: Unleaded petrol only Lower edge of Fuel fill cap Fuel octane number: Your vehicle is filler neck designed to use Research Octane Number (RON) 88 or higher. Tank capacity: 4.2 L (1.11 US gal, 0.92 Imp gal) Arrow marks Refuelling and Fuel Guidelines (P.12)
  • Page 44 Refuelling (Continued) Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the fuel fill cap and fuel tank are aligned. Close the seat. WARNING Petrol is highly flammable and explosive.
  • Page 45 Use accessory devices at your own risk. In no Set the headlight on low beam while the event shall Honda be liable for any damages socket is in use. The battery may run down to your accessory device when in use.
  • Page 46 Storage Equipment Seat Open Seat Turn the handlebar pointed straight ahead. Insert the ignition key into the ignition switch and turn it to the position of SEAT. Push the seat opener switch. Open the seat. Seat Close Close and push down on the rear of the seat until locks.
  • Page 47 WARNING Helmet Holder The helmet holders are located under the Riding with a helmet attached to the seat. holder can interfere with your ability to Use the helmet holders only when parked. safely operate the vehicle and could Helmet holders lead to a crash in which you can be seriously hurt or killed.
  • Page 48 Storage Equipment (Continued) Tool The tools are on the reverse side of the seat. Document bag Document Bag The document bag is in the document compartment on the reverse side of the seat. Document compartment Luggage Box Never exceed the maximum weight limit. Luggage box Maximum Weight: 10 kg (22 lb) Do not store any items that are flammable...
  • Page 49 Hook Glove Box The hook is provided below the handlebar. The glove boxes are provided below the Do not attach large luggage to the hook handlebar. that would hang out from the vehicle and/or interfere with the movement of your feet. Glove boxes The maximum allowable load on the hook Hook...
  • Page 50: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 47 Throttle ..............P. 80 Maintenance Schedule........P. 48 Crankcase Breather ........... P. 81 Maintenance Fundamentals ......P. 51 Other Adjustments..........
  • Page 51: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.
  • Page 52: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 53 Inspect (clean, adjust, lubricate, or replace, if necessary) have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Clean : Technical. In the interest of safety, have your vehicle serviced by your dealer.
  • Page 54 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 51 × 1,000 mi Final Drive Oil 2 Years – Battery (ACJ110CBT) – Brake Fluid 2 Years Brake Shoes/Pads Wear 74, 78 Brake System Brake Lock Operation –...
  • Page 55: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front: check brake fluid level and pads wear. To ensure safety, it is your responsibility to P. 73, P. 74 perform a pre-ride inspection and make sure Rear: check shoes wear and freeplay, adjust that any problem you find is corrected.
  • Page 56 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 57 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 58 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 59 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 112 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
  • Page 60 If the drain tube overflows, the air filter may Brake fluid can damage plastic and painted become contaminated with engine oil causing surfaces. poor engine performance. P. 81 Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or equivalent...
  • Page 61 Maintenance Fundamentals Inspecting for Abnormal Wear Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for Visually inspect your tyres and use an air signs of abnormal wear pressure gauge to measure the air pressure at on the contact surface. least once a month or any time you think the tyres look low.
  • Page 62 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 63 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres and air pressure, see Installing improper tyres on your “Specifications.” P. 112 vehicle can adversely affect handling Follow these guidelines whenever you replace and stability, and can cause a crash in tyres.
  • Page 64 Maintenance Fundamentals Air Cleaner This vehicle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
  • Page 65: Tool

    Tool The tools are on the reverse side of the seat. P. 44 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Standard/Phillips screwdriver ● Screwdriver handle ● Spark plug wrench ●...
  • Page 66: Removing & Installing Body Components

    Removing & Installing Body Components Battery Disconnect the negative - terminal from the battery. Negative terminal Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts. Installation Install the parts in the reverse order of removal.
  • Page 67: Battery Cover

    Removing & Installing Body Components Battery Cover Battery Cover Removal Remove the battery lid. P. 64 Screws Remove the screws. Remove the battery cover. Installation Install the parts in the reverse order of removal. Battery cover...
  • Page 68: Battery Lid

    Removing & Installing Body Components Battery Lid Battery Lid Removal Remove the screws. Screws Tabs Remove the battery lid by releasing the tabs. Carefully release the tabs. Installation Install the parts in the reverse order of removal. Tabs Battery lid Tabs...
  • Page 69: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre Installation Push the bottom of the centre pin. Insert the clip into the hole. Press down on the centre pin to lock the clip.
  • Page 70: Rear Centre Cover

    Removing & Installing Body Components Rear Centre Cover Rear Centre Cover Removal Open the seat. P. 42 Screws Remove the screws. Remove the rear centre cover by sliding it backward. Installation Install the parts in the reverse order of removal. Rear centre cover...
  • Page 71: Spark Plug

    Spark Plug Checking Spark Plug Spark plug cap For the recommended spark plug, see “Specifications.” P. 112 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 72 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- 9. Tighten the spark plug: If the old plug is good: type feeler gauge. ● 1/8 turn after it seats. If adjustment is necessary, bend the If installing a new plug, tighten it twice to ●...
  • Page 73: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick ACJ110CBT Upper level Check the engine oil with the Idling Stop switch at IDLING. If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes.
  • Page 74 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. level mark, add the recommended engine oil.
  • Page 75 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Place your vehicle on its centre stand on a ACJ110CBT Change the engine oil with the Idling Stop firm, level surface. switch at IDLING. Place a drain pan under the drain bolt and oil strainer screen cover.
  • Page 76 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Remove the bolts, oil strainer screen Fill the crankcase with the recommended cover, gasket and oil strainer screen and oil ( P. 55, P. 112) and install the oil fill let the remaining oil drain out. cap/dipstick.
  • Page 77: Brakes

    Brakes Checking the Front Brake Fluid Front brake fluid reservoir Place your vehicle in an upright position on a firm, level surface. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark. If the brake fluid level in the reservoir is LWR mark below the LWR mark or the brake lever...
  • Page 78 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Pads Inspect the brake pads from below the brake caliper. If necessary have the pads replaced by your Check the condition of the brake pad wear dealer. indicators. Always replace both left and right brake pads The pads need to be replaced if a brake pad at the same time.
  • Page 79 Brakes Inspecting the Rear Brake Lever Freeplay Inspecting the Rear Brake Lever Check the brake cable for kinks or signs of wear. If necessary have it replaced by your Freeplay dealer. Lubricate the brake cable with a Place the vehicle on its centre stand. commercially available cable lubricant to Measure the distance the rear brake lever prevent premature wear and corrosion.
  • Page 80 Brakes Adjusting the Rear Brake Lever Freeplay Adjusting the Rear Brake Lever Adjust by turning the rear brake adjusting nut a half-turn at a time. Freeplay Brake arm pin Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is Increase seated on the brake arm pin when adjusting...
  • Page 81 Brakes Adjusting the Rear Brake Lever Freeplay Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Adjusting nut After adjustment, confirm the freeplay of the brake lever.
  • Page 82 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel When the brake service is necessary, see your Arrow dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Brake arm...
  • Page 83: Side Stand

    Side Stand Checking the Side Stand Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Side stand spring Check the spring for damage or loss of tension.
  • Page 84: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.
  • Page 85: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container to receive deposits. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...
  • Page 86: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the handlebar fully to the right. Turn the pinion in or out as necessary using a suitable Phillips screwdriver. Pinion Obey local laws and regulations. Raise Lower...
  • Page 87: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 84 Electrical Trouble ..........P. 91 Warning Indicators On or Flashing....P. 85 Battery Goes Dead ..........P. 91 PGM-FI (Programmed Fuel Injection) Burned-out Light Bulb........P. 91 Malfunction Indicator Lamp (MIL)....P. 85 Blown Fuse ............
  • Page 88: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 32 sequence.
  • Page 89: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible.
  • Page 90: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.
  • Page 91: When The Idling Stop System Does Not Operate Properly

    When the Idling Stop System Does Not Operate Properly Idling Stop Indicator Does Not If you did not ride the vehicle after engine starts: Come On Ride the vehicle at speeds of over 10 km/h (6 mph). The Idling Stop system does not ACJ110CBT operate until you ride once.
  • Page 92: Engine Is Not Stopped By The Idling Stop System While The Idling Stop Indicator Is On

    When the Idling Stop System Does Not Operate Properly Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On ACJ110CBT When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is...
  • Page 93: Engine Does Not Start Even If The Throttle Is Opened

    When the Idling Stop System Does Not Operate Properly Engine Does Not Start Even If the Throttle is Opened Engine Does Not Start Even If If the Idling Stop switch is at IDLING: While the engine is stopping by the Idling the Throttle is Opened Stop system, if you press the Idling Stop switch to IDLING, the Idling Stop system will...
  • Page 94: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.
  • Page 95: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the (Off) or charging.
  • Page 96 Electrical Trouble Burned-out Light Bulb Headlight Headlight The headlight uses several LEDs. If there is an LED which is not turned on, see your dealer for servicing.
  • Page 97 Electrical Trouble Burned-out Light Bulb Brakelight/Taillight Bulb Remove the rear centre cover. P. 66 Turn the socket counterclockwise and pull Bulb Socket it out. Remove the bulb by slightly pressing the bulb and turn it counterclockwise. Install a new bulb and parts in the reverse order of removal.
  • Page 98 Electrical Trouble Burned-out Light Bulb Front Turn Signal Bulb Screws Screws IN, II IN type PH type Tabs Number plate bracket Prong Bolts Screws IN, II IN type Remove the number plate bracket by Clips Tabs removing the bolts. Connectors Connectors PH type Remove the screws.
  • Page 99 Electrical Trouble Burned-out Light Bulb Remove the clips. P. 65 Turn the socket counterclockwise and pull Remove the screws. it out. Remove the front cover by releasing the Pull out the bulb without turning it. tabs and prong then disconnect the Install a new bulb and parts in the reverse connectors.
  • Page 100 Electrical Trouble Burned-out Light Bulb Rear Turn Signal Bulb Remove the rear centre cover. P. 66 Turn the socket counterclockwise and pull it out. Pull out the bulb without turning it. Install a new bulb and parts in the reverse order of removal.
  • Page 101 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws. Remove the license plate light base. Remove the socket by pull it out. License plate light base Pull out the bulb without turning. Install a new bulb and parts in the reverse Bulb order of removal.
  • Page 102: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the battery cover. P. 63 Pull the main fuse and other fuses out one by one with the fuse puller furnished Before handling fuses, see “Inspecting and in reverse side of the battery cover and Replacing Fuses.”...
  • Page 103: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.
  • Page 104: Information

    Information Keys..............P. 101 Instruments, Controls, & Other Features... P. 101 Caring for Your Vehicle........P. 102 Storing Your Vehicle........P. 105 Transporting Your Vehicle ......P. 106 You & the Environment ......... P. 107 Serial Numbers ..........P. 108 Fuels Containing Alcohol ......
  • Page 105: Keys

    Keys Keys Instruments, Controls, & Other Features Ignition Key Ignition Switch Be sure to record the key number provided with the original keys. Store the spare key and key Leaving the ignition switch in the (On) position number in a safe location. with the engine stopped will drain the battery.
  • Page 106: Caring For Your Vehicle

    Frequent cleaning and polishing is important to Make sure that no lubricant spills onto ensure the life of your Honda. A clean vehicle the brakes or tyres. Brake discs, pads, makes it easier to spot potential problems. drum or shoes contaminated with oil will...
  • Page 107 Caring for Your Vehicle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 108 Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminium parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.
  • Page 109: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle After removing your vehicle from storage, inspect all maintenance items required by the If you store your vehicle outdoors, you should Maintenance Schedule. consider using a full-body cover. If you won't be riding for an extended period, follow these guidelines: Wash your vehicle and wax all painted ●...
  • Page 110: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.
  • Page 111: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.
  • Page 112: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...
  • Page 113: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...
  • Page 114: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.
  • Page 115: Specifications

    Specifications Main Components ■ IN, II IN type Overall length 1,869 mm (73.6 in) 109.51 cm (6.680 cu-in) Displacement Overall width 692 mm (27.2 in) PH type Overall height 1,061 mm (41.8 in) 109 cm (6.6 cu-in) Wheelbase 1,256 mm (49.4 in) Bore x stroke 47.000 x 63.121 mm (1.8504 x 2.4851 in) Minimum ground...
  • Page 116 225 kPa (2.25 kgf/cm , 33 psi) Recommended Spark plug (standard) MR9C-9N (NGK) Honda DOT 3 or DOT 4 Brake Fluid brake fluid Spark plug gap 0.80 - 0.90 mm (0.031 - 0.035 in) Idle speed 1,700 ± 100 rpm...
  • Page 117 Specifications Bulbs Torque Specifications ■ ■ Headlight Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Brakelight/Taillight 12 V-18/5 W Front turn signal 12 V-10 W × 2 Rear turn signal 12 V-10 W × 2 License plate light 12 V-5 W Fuses ■...
  • Page 118: Index

    Index Document Bag .......... 44, 101 Accessories ............13 Owner’s Manual ........44, 101 Accessory Socket ..........41 Tool..............44, 61 Crankcase Breather ......... 81 Basic Operation Flow ........16 Battery............52, 62 Document Bag ......... 44, 101 Brakes Brake Lever Freeplay......... 75 Fluid ..............
  • Page 119 Fuses ............. 54, 98 Kickstarter............34 Gasohol ............109 Glove Box............45 Labels..............6 License Plate Light Bulb ......... 97 Load Limits ............14 Headlight Aim ..........82 Loading Guidelines.......... 14 Headlight Dimmer Switch ......24 Helmet Holder..........43 High Beam Indicator........22 Maintenance Horn Button ............
  • Page 120 Serial Numbers..........108 Parking ............... 11 Shutter..............27 Parts Location........... 18 Side Stand............79 Petrol............ 12, 39, 111 Side Stand Ignition Cut-off System ..32, 79 PGM-FI (Programmed Fuel Injection) Specifications..........111 Malfunction Indicator Lamp (MIL)..22, 85 Speedometer ............ 20 Protective Apparel..........
  • Page 121 Tyres Air Pressure ..........57, 112 Puncture............... 90 Replacing............57, 90 Warning Indicators On or Flashing ..... 85 Washing Your Vehicle ........102 Weight Limit ............. 14...

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