Bryant 313AAV Installation, Start-Up, Operating And Service And Maintenance Instructions

Series 100/a 4-way multipoise induced-combustion gas furnace input capacities: 45,000 thru 135,000 btuh

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313AAV/JAV PLUS 80X
4- - WAY MULTIPOISE
INDUCED- -COMBUSTION GAS FURNACE
INPUT CAPACITIES: 45,000 THRU 135,000 BTUH
Installation, Start- -up, Operating and
Service and Maintenance Instructions
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NOTE: Read the entire instruction manual before starting the
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installation.
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Portions of the text and tables are reprinted from NFPA 54/ANSI
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Z223.1- -2006E, with permission of National Fire Protection
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Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
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complete and official position of the NFPA or ANSI on the
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referenced subject, which is represented only by the standard in
its entirety.
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ISO 9001:2000
REGISTERED
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CERTIFIED

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Summary of Contents for Bryant 313AAV

  • Page 1: Table Of Contents

    313AAV/JAV PLUS 80X 4- - WAY MULTIPOISE INDUCED- -COMBUSTION GAS FURNACE INPUT CAPACITIES: 45,000 THRU 135,000 BTUH Installation, Start- -up, Operating and Service and Maintenance Instructions SAFETY CONSIDERATIONS ......
  • Page 2: Safety Considerations

    1. Two additional 7/8 ---in. (22 mm) diameter holes are located in the top plate. 2. Minimum return ---air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer’s recommendations for equivalent diameters. a. For 800 CFM ---16 ---in. (406 mm) round or 14 1/2 x 12 ---in. (368 x 305 mm) rectangle.
  • Page 3: Introduction

    1. Use only with type of gas approved for this furnace. Refer to the furnace rating plate. 2. Install this furnace only in a location and position as specified in the “Location”...
  • Page 4: Codes And Standards

    CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions. The installation must comply with regulations of the serving gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.
  • Page 5: General Installation

    ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch the clean, unpainted, metal surface of the furnace chassis which is close to the control. Firmly touch the clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person’s hand during grounding will be satisfactorily discharged.
  • Page 6: Location

    If the control is to be installed in a furnace, follow items 1 through 4 before bringing the control or yourself in contact with the furnace. Put all used and new controls into containers before touching ungrounded objects.
  • Page 7 - -The furnace is controlled by a thermostat. It may not be “hot wired” to provide heat continuously to the structure without thermostatic control.
  • Page 8 The requirements for combustion and ventilation air depend upon whether or not the furnace is located in a space having a volume of at least 50 cubic feet per 1,000 Btuh input rating for all gas appliances installed in the space.
  • Page 9 /kW) of combined personal injury. Many homes require air to be supplied from outdoors for furnace combustion, ventilation, and dilution of flue gases. The furnace combustion air supply must be provided in /kW) accordance with this instruction manual. The Standard Method: 1.
  • Page 10: Installation

    To install leveling legs: with Indoor 1. Position furnace on its back. Locate and drill a hole in each bottom corner of furnace. (See Fig. 10.) 2. For each leg, install nut on bolt and then install bolt and nut in hole. (Install flat washer if desired.) 3.
  • Page 11: Downflow Installation

    NOTE: It is recommended that the perforated supply- -air duct flanges be completely folded over or removed from furnace when installing the furnace on a factory- -supplied cased coil or coil box. To remove the supply- -air duct flange, use wide duct pliers or hand seamers to bend flange back and forth until it breaks off.
  • Page 12 FURNACE APPROVED COIL ASSEMBLY COIL BOX COMBUSTIBLE FLOORING SHEET METAL PLENUM FLOOR OPENING A08556 Fig. 13 - - Furnace, Plenum, and Coil Assembly or Coil Box Installed on a Combustible Floor...
  • Page 13: Horizontal Installation

    -air ducts to the back of the furnace. The furnace can be installed horizontally in an attic or crawl space on either the left- -hand (LH) or right- -hand (RH) side. The furnace can be hung from floor joists, rafters or trusses or installed on a non- -combustible platform, blocks, bricks or pad.
  • Page 14: Filter Arrangement

    The furnace airflow rates are provided in Table 5- -AIR DELIVERY- -CFM (With Filter). When a furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.
  • Page 15 HORIZONTAL 90° 120° " (6mm) THREADED ROD 4 REQ. SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 #8 x " (19mm) SCREWS TYPICAL FOR 2 SUPPORTS 1” (25mm) SQUARE, 1-1/4”x1-1/4”x1/8” (32x32x3mm) ANGLE IRON OR UNI-STRUT MAY BE USED A02020...
  • Page 16 SIDES AND NOT PULL AWAY FROM THE FURNACE SIDES. A03176 ″ (451mm)OVERALL ″ (121mm) UNDER DOOR 1 ″ (25mm) UNDER FURNACE EXTEND OUT 12 ″ (305mm) FR OM FA CE OF DOOR * WHEN USED W ITH SINGLE W ALL VEN T CONNECTIONS...
  • Page 17: Gas Piping

    Some installations require gas entry on right side of furnace (as viewed in upflow.) (See Fig. 21.) Install a sediment trap in riser leading to furnace as shown in Fig 22. Connect a capped nipple into lower end of tee. Capped nipple should extend below level of furnace gas controls.
  • Page 18 If test pressure is equal to or less than 0.5 psig (14- -in. wc), turn off electric shutoff switch located on furnace gas control valve and accessible manual equipment shutoff valve before and during supply pipe pressure test.
  • Page 19 A02075 Fig. 18 - - Upflow Return Air Configurations and Restrictions A02163 Fig. 19 - - Downflow Return Air Configurations and Restrictions...
  • Page 20 A02162 Fig. 20 - - Horizontal Return Air Configurations and Restrictions 2” (51mm) Street Elbow A08551 Fig. 21 - - Burner and Manifold...
  • Page 21 OPERATING VOLTS--- VOLTAGE* FURNACE HERTZ--- (VOLTS) MODEL PHASE 045--- 08 / 024045 115--- 60--- 1 070--- 16 / 048070 115--- 60--- 1 090--- 16 / 048090 115--- 60--- 1 110--- 20 / 060110 115--- 60--- 1 135--- 20 / 060135 115--- 60--- 1 * Permissible limits of the voltage range at which the unit operates satisfactorily.
  • Page 22: 115- -V Wiring

    Use only copper wire. Use a separate, fused branch electrical circuit with a properly sized fuse or circuit breaker for this furnace. See Table 7 for wire size and fuse specifications. A readily accessible means of electrical disconnect must be located within sight of the furnace.
  • Page 23 Fig. 23 - - Field- -Supplied Electrical Box on Furnace Casing POWER CORD INSTALLATION IN FURNACE J- -BOX NOTE: Power cords must be able to handle the electrical requirements listed in Table 7. Refer to power cord manufacturer’s listings. 1. Remove cover from J- -Box.
  • Page 24 CONDENSING UNIT WIRE NOTES: Connect Y-terminal in furnace as shown for proper blower operation. Some thermostats require a "C" terminal connection as shown. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire.
  • Page 25 2. Do not vent this Category I furnace into a single- -wall dedicated or common vent. The dedicated or common vent is considered to be the vertical portion of the vent system that terminates outdoors.
  • Page 26 See notes 2,5,7, and 10 on the page following these figures. Fig. 26 - - Single- -Stage Furnace with Single- -Speed Air Con- ditioner See notes 2,5,8, and 10 on the page following these figures. Fig. 27 - - Single Stage Furnace with Two- -Speed Air Condi-...
  • Page 27 10. The RVS Sensing terminal “L” should not be connected. This is internally used to sense defrost operation. 11. DO NOT SELECT the “FURNACE INTERFACE” or “BALANCE POINT” option on the two- -speed heat pump control board. This is controlled internally by the Thermidistat/Dual Fuel Thermostat.
  • Page 28 The venting system and all appliances shall be installed in accordance with applicable listings, standards, and codes. The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of furnace model size capacity increments. Heating load estimates can be made using approved methods available from Air Conditioning Contractors of America (Manual J);...
  • Page 29 Type-B vent? Chimney Is chimney exposed to to be dedicated to outdoors below a single roof line? furnace? Chimney is acceptable for use. Rebuild crown. Repair Reline Repair Mortar Remove mortar or tile...
  • Page 30 Guard Kit Instructions for complete details. The horizontal portion of the venting system shall slope upwards not less than 1/4- -in. per linear ft. (21 mm/M) from the furnace to the vent and shall be rigidly supported every 5 ft. (2 M) or less with metal hangers or straps to ensure there is no movement after installation.
  • Page 31 SEE NOTES: 1,2,4,7,8,9 on the page following these figures Fig. 34 - - Upflow Application- -Vent Elbow Up SEE NOTES: 1,2,3,4,7,8,9 on the pages following these figures Fig. 35 - - Upflow Application- -Vent Elbow Right A03208 Fig. 36 - - Downflow Application- -Vent Elbow Up then Left SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures...
  • Page 32 SEE NOTES: 1,2,4,5,6,7,8,9 on the page following these figures Fig. 38 - - Downflow Application- -Vent Elbow Left then Up SEE NOTES:1,2,3,4,5,7,8,9 on the page following these figures. Fig. 39 - - Downflow Application- -Vent Elbow Up then Right SEE NOTES: 1,2,4,7,8,9 on the page following these figures A03207 Fig.
  • Page 33 SEE NOTES: 1,2,4,7,8,9 on the page following these figures Fig. 42 - - Horizontal Right Application- -Vent Elbow Right SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures Fig. 43 - - Horizontal Left Application- -Vent Elbow Up Fig. 46 - - Horizontal Right Application- -Vent Elbow Left SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures A03214...
  • Page 34 5. Four- -inch single- -wall (26 ga. min.) vent must be used inside furnace casing and when the KGAVG0101DFG Downflow Vent Guard Kit is used external to the furnace. Venting Notes for Figures 34- -46 6. Accessory Downflow Vent Guard Kit, KGAVG0101DFG required in downflow installations with lower vent configuration.
  • Page 35 Fig. 48 - - Rounded End of Knockout Fig. 49 - - Knockout Pulled Loose A04128 Fig. 50 - - Hammer and Screwdriver Used for Knockout A04129 Fig. 51 - - Remove Knockout with Hammer A04130 A04131...
  • Page 36: Start- -Up, Adjustment, And Safety Check

    53.) Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. (610 M). Furnace input rate must be within +/- -2 percent of furnace rating plate input. For altitudes above 5500 ft. (1676 M), a field- -supplied high altitude pressure switch is required.
  • Page 37 Follow heat value and specific gravity lines to point of intersection to find orifice size and manifold pressure settings for proper operation. Furnace Input f. Check and verify burner orifice size in furnace. NEVER Rate at ASSUME ORIFICE SIZE. ALWAYS CHECK AND Installation VERIFY.
  • Page 38 Repeat steps b through e until correct input is achieved. Reinstall regulator seal cap on gas valve. 5. Set temperature rise. The furnace must operate within the temperature rise ranges specified on the furnace rating plate. Do not exceed temperature rise range specified on unit rating plate.
  • Page 39: Check Safety Controls

    80 percent of vent area with a piece of flat sheet metal. e. Furnace should cycle off within 2 minutes. If gas does not shut off within 2 minutes, determine reason draft safeguard switch did not function properly and correct condition.
  • Page 40: Checklist

    2. Verify that blower OFF- -DELAY time is selected as desired. 3. Verify that blower and burner access doors are properly installed. 4. Cycle test furnace with room thermostat. 5. Check operation of accessories per manufacturer’s instructions. 6. Review User’s Guide with owner.
  • Page 41 Table 13 – Orifice Size* and Manifold Pressure (In. wc) for Gas Input Rate A08220...
  • Page 42 Table 13 - - Orifice Size* and Manifold Pressure (In. wc) for Gas Input Rate (CONT) A08220A...
  • Page 43: Service And Maintenance Procedures

    Since this furnace can be installed in any of the 4 positions shown in Fig. 4, you must revise your orientation to component location accordingly.
  • Page 44 Table 14 – Orifice Size* And Manifold Pressure (In. wc) For Gas Input Rate A08221...
  • Page 45: Component Test

    - Gas valve defective or gas valve turned off - Defective Hot Surface Ignitor - Low inlet gas pressure - Green/Yellow wire MUST be connected to furnace sheet metal 45 CONTROL CIRCUITRY LOCKOUT Auto-reset after one hour lockout due to; - Gas valve relay stuck open Reset power to clear lockout.
  • Page 46: Care And Maintenance

    Have vent pipes/vent system serviced by a qualified service agency. 6. Inspect any accessories attached to the furnace such as a humidifier or electronic air cleaner. Perform any service or maintenance to the accessories as recommended in the accessory instructions.
  • Page 47 2. Loosen the thumbscrew on outer door and remove outer door. 3. For downflow or horizontal furnaces having vent pipes within the furnace that pass in front of the blower access door: a. Disconnect vent connector from furnace vent elbow.
  • Page 48 If it becomes necessary to clean the heat exchangers because of dust or corrosion, proceed as follows: 1. Turn OFF gas and electrical power to furnace. 2. Remove outer access door. 3. Disconnect vent connector from furnace vent elbow.
  • Page 49: Sequence Of Operation

    115 vac power to the furnace, or by interrupting 24 vac power at SEC1 or SEC2 to the furnace control CPU (not at W, G, R, etc.). If flame is proved when flame should not be present, the...
  • Page 50 -cooling. The R- -to- -Y1 circuit starts the outdoor unit on low- -cooling R- -to- -G- -and- -Y1 circuit starts the furnace blower motor BLWM on low- -cool speed (same speed as FAN). The R- -to- -Y1- -and- -Y2 circuits start the outdoor unit on high- -cooling speed, and the R- -to- -Gand- - Y/Y2 circuits start the furnace blower motor BLWM on COOL speed.
  • Page 51: Wiring Diagrams

    Refer to Fig. 59 for wiring diagram. Troubleshooting Refer to the service label. (See Fig. 55.) The Troubleshooting Guide (See Fig. 60) can be a useful tool in isolating furnace operation problems. Beginning with the word “Start,” answer switch each question and follow the appropriate arrow to the next item.
  • Page 52 A08176 Fig. 59 - - Wiring Diagram...
  • Page 53 A02106A Fig. 60 - - Troubleshooting Guide...
  • Page 54 A05032 Catalog No. II313AAV ---03 E2008 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/08 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

This manual is also suitable for:

313aav plus 80x313jav plus 80x

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