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- Page 1 AM-400-PRO-4S BRUSH CUTTER OPERATION AND MAINTENANCE MANUAL DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE BEFORE OPERATING THIS MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY...
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Page 2: Table Of Contents
SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. WARNINGS IN THE MANUAL ... - Page 3 PARTS LOCATION Primer pump Gear case Ignition switch Air cleaner cover Debris guard Throttle cable Choke lever Loop handle Protector (Optional) Fuel tank Drive shaft housing Handle Starter knob Shoulder strap hanger Throttle interlock Blade Throttle lever Half-throttle lock...
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Page 4: Specifications
SPECIFICATION Model AM 400-PRO-4S Engine AM 39 Engine type 4-stroke, nickel plated cylinder, 1 cylinder Displacement 38.8cm Bore × Stroke 40 × 30.9 mm Max. output 1.1 KW /8000pm Max. torque 1.9Nm/ 5,500 rpm Max. rotation with no load 10,000 rpm Fuel consumption 360 g/kwh(265g/PSh) Cooling system... -
Page 5: Symbols On The Machine
SYMBOLS ON THE MACHINE For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make a mistake. The port to refuel the “MIX GASOLINE” Position: FUEL TANK CAP The direction to close the choke Position: AIR CLEANER COVER The direction to open the choke... - Page 6 Do not wear loose clothing, session,and take 10 ~ 20 minutes jewelry,short trousers, sandals, or of rest between work sessions. go barefoot. Do not wear anything Also try to keep the total amount which might be caught by a of work performed in a single day moving part of the unit.
- Page 7 USING THE PRODUCT IMPORTANT IMPORTANT Remove any obstacle before beginning work. Cut only materials recommended by the manufacturer. And use only Inspect the entire unit for loose for tasks explained in the manual. fasteners and fuel leakage. Make sure that the cutting attachment Grip the handles firmly with both is properly installed and securely hands using your whole hand.
- Page 8 MAINTENANCE 1. In order to maintain your product in proper working order, perform the maintenance and checking operations described in the manual at regular intervals. 2. Always be sure to turn off the engine before performing any maintenance or checking procedures.
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Page 9: Set Up
SET UP INSTALLING HANDLE (BCG1E34F) Remove the cotterpin • Mount the handle to the shaft tube and clamp it at a Unscrew the locknut (C/7) from the shaft by turning location that is comfortable to you. it clockwise. If necessary, block the angle gear (see below). -
Page 10: Fuel
INSTALLING DEBRIS GUARD FOR METAL BLADE BALANCE UNIT • When using metal blade, make sure to remove the Put on strap and attach unit to strap. guard skirt. Slide clamp up or down until unit balances with head aparting from the ground when using it. FUEL •... -
Page 11: Operation
FUELING THE UNIT OIL FOR 4-CYCLE ENGINE USE – It can cause spark plug fouling, exhaust port blocking, or piston ring Untwist and remove the fuel cap. Rest the cap on a sticking. dustless place. Mixed fuels which have been left unused for Put fuel into the fuel tank to 80% of the full capacity. - Page 12 While holding the unit firmly, pull out the starter STOPPING ENGINE rope quickly until engine fires. Stop Start Ignition switch Release the throttle lever and run the engine for half a minute. Shift the ignition switch to the STOP position. WARNING IMPORTANT The product is equipped with a centrifugal clutch...
- Page 13 • Make sure that the blade is not bent, warped, NOTE cracked, broken or damaged. • Warm up the engine before adjusting the idling • If you find any error to the blade, discard it and speed. change new one w hic h is recommended by your CUTTER APPLICATION CHART dealer.
- Page 14 CONTROLLING BLADE BOUNCE Keep the debris guard in place at all times when the unit is operated. Remember to • Kick out can cause serious personal injury. remove the cover from the line cutter (knife) Carefully study this section. It is important that which locates on the debris guard.
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Page 15: Maintenance
MAINTENANCE Every Every Every Before System/Components Procedure Note hours hours hours after after after Fuel leaks, fuel spillage Wipe out Fuel tank, air filter, fuel filter Inspect/clean Replace, if necessary See adjusting Idle adjusting screw Replace carburetor if necessary idling speed Clean and readjust Gap: .025 In (0.6-0.7 Mm) - Page 16 Line up the slot on the bottom cap with the hook on FUEL FILTER the housing, press the cap against the housing until • When the engine runs short of fuel supply, check the it clicks. fuel cap and the fuel filter for blockage. SPARK PLUG •...
- Page 17 INTAKE AIR COOLING VENT WARNING WARNING • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust • Never touch the cylinder, muffler, or spark leakage is found, stop using the machine and have it plugs with your bare hands immediately after repaired immediately.
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Page 18: Storage
PROCEDURES TO BE PERFORMED AFTER EVERY 100 HOURS OF USE Remove the muffler, insert a screwdriver into the vent, and wipe away any carbon buildup. Wipe away any carbon buildup on the muffler exhaust vent and cylinder exhaust port at the same time Tighten all screws, bolts, and fittings. - Page 19 ENGINE DIAGRAM OF AM-400-PRO-4S BRUSH CUTTER...
- Page 20 ENGINE PART NO. OF AM-400-PRO-4S BRUSH CUTTER PART NO. NAME PART NO. NAME AM-400-PRO-4S-E-01 M5×L16 AM-400-PRO-4S-E-28 M5×P0.5 Adjust Blot AM-400-PRO-4S-E-02 Spark Plug Cover AM-400-PRO-4S-E-29 Exhaust Rocker Arm AM-400-PRO-4S-E-03 M5×L20 AM-400-PRO-4S-E-30 Inlet Rocker Arm AM-400-PRO-4S-E-04 Cylinder Cover AM-400-PRO-4S-E-31 Locating Sleeve AM-400-PRO-4S-E-05 M5×14 Screw...
- Page 21 AM-400-PRO-4S-E-56 M5×L20 Screw AM-400-PRO-4S-E-81 Filter Element AM-400-PRO-4S-E-57 Side Cover AM-400-PRO-4S-E-82 Air Clear Baffle AM-400-PRO-4S-E-58 AM-400-PRO-4S-E-83 AM-400-PRO-4S-E-59 Clutch Bolt AM-400-PRO-4S-E-84 Air Filter Inner Cover Assembly AM-400-PRO-4S-E-60 Wave Washer AM-400-PRO-4S-E-85 Air Clear Lock AM-400-PRO-4S-E-61 Cluth Assembly AM-400-PRO-4S-E-86 Carburetor AM-400-PRO-4S-E-62 AM-400-PRO-4S-E-87 Carburetor Gasket...
- Page 22 SHAFT DRAWING OF AM 400 PRO 4S BRUSH CUTTER...
- Page 23 SHAFT & PART NO. OF AM 400 PRO 4S BRUSH CUTTER PART NO. NAME PART NO. NAME AM 400 PRO 4S-T-01 Case clutch assembly AM 400 PRO 4S-T-C 7 Washer AM 400 PRO 4S-T-02 Drive shaft AM 400 PRO 4S-T-C 8 Bearing AM 400 PRO 4S-T-03 Ogalloy ass'yD34...
- Page 24 INSPECTION & MAINTENANCE For safety use, make sure the machine is cleaned every three-months. Before working, make sure to inspect the filter and the nozzle,and ensure there is no impurity. After working, make sure there is no water in the pump and the hose. If the machine needs to be repaired in the guarantee period, please return the machine to the shop.
- Page 25 CUSTOMER COPY Date Date of Delivery Purchaser’s Name & Address Dealer’s Office Seal Product Name AM-400-PRO-4S BRUSH CUTTER Dealer Sign Product Serial No. Customer Sign. Invoice / DN No. I/We accept the terms and conditions of Warranty as in the Warranty Card.
- Page 26 1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective material / poor workmanship, parts will be replaced and there will be no value re-imbursement.
- Page 27 1st Free Service Coupon ISO 9001-2008 CERTIFIED COMPANY FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier) Model Serial Number AM-400-PRO-4S BRUSH CUTTER PDI Date Service No. Purchase bill no. Date Dealer’s Office Seal Operations: • Check and Test the Fuel Mixture.
- Page 28 Small Maintenance. Big Savings. Small Maintenance. Big Savings. Small Maintenance. Big Savings.
- Page 29 Do’s Don’ts • Always read the instruction manual supplied along with the equipments and understand the correct installation and operating procedures before attempting to use the equipments. • It is important to use the personal protection equipments such as head helmet with visor, ear defenders, goggles, safety gloves, cut resistant shoes, trousers and jackets while operating potentially dangerous machines.
- Page 30 Agrimate Army For Pest Control ANY WHERE - ANY TIME - ANY CROP RATNAGIRI IMPEX PVT. LTD. Annapurna House, #1/1G, 7th Cross, New Guddadahalli Mysore Road, Bangalore - 560 026 Customer Care: 1800-425-3036 Email: marketing@ratnagiriimpex.com www.ratnagiriimpex.com AN ISO 9001:2008 CERTIFIED COMPANY...
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