Siemens SITRANS F US Operating Instructions Manual
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Siemens SITRANS F US Operating Instructions Manual

Ultrasonic flowmeter for use with sensor type sono 3100, sono 3300 and sonokit 1- and 2-tracks
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SITRANS F US
Ultrasonic flowmeter
Transmitter type FUS060 HART
for use with sensor type SONO 3100,
SONO 3300 and SONOKIT 1- and 2-tracks
Technical Documentation (handbooks, instructions, manuals etc.) on the complete product
range SITRANS F can be found on the internet/intranet on the following links:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300
Order no.: A5E01204521
SFIDK.PS.029.E5.02
[
Operating Instructions
Edition 11/2009 - Revision 05
SW Version 2.01.07
A5E01204521
]

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  • Page 1 Operating Instructions Edition 11/2009 - Revision 05 SW Version 2.01.07 SITRANS F US Ultrasonic flowmeter Transmitter type FUS060 HART for use with sensor type SONO 3100, SONO 3300 and SONOKIT 1- and 2-tracks Technical Documentation (handbooks, instructions, manuals etc.) on the complete product range SITRANS F can be found on the internet/intranet on the following links: English: http://www4.ad.siemens.de/WW/view/en/10806951/133300...
  • Page 2 This operating manual is for the transmitter part of the flowmeter consisting of sensors type SONO 3100, System overview SONO 3300 and SONOKIT. These sensors have separate operating manuals. SITRANS F US FUS060 with Sensor Mild steel Stainless steel Retrofit program...

  • Page 3: Table Of Contents

    Contents Introduction ........................4 Preface ..........................4 Introduction ........................4 Precision measuring system .................... 5 Literature overview ......................5 System overview ......................5 Technical data transmitter SITRANS FUS060 ..............6 Dimensional drawings ...................... 8 Measurement ........................9 1.8.1 Principle of measurement ....................9 1.8.2 Measuring principle ......................

  • Page 4: Introduction

    • Limit monitoring • Total volume or mass • Sound velocity in the media SITRANS F US ultrasonic flowmeters measure flow in standard volumetric and mass flow units. Measurement is independent of changes in liquid temperature, density, pressure, and conductivity.

  • Page 5: Precision Measuring System

    SONOKIT sensors have separate operating instructions. System overview The SITRANS F US ultrasonic flowmeter systems consist of a sensor and a transmitter. The systems consists of sensor type SONO 3100, SONO 3300 or SONOKIT and the transmitter type FUS060. The following table shows the ultrasonic flowmeter systems with the transmitter type...

  • Page 6: Technical Data Transmitter Sitrans Fus060

    Technical data - transmitter SITRANS FUS060 Output Analog output Signal range 4...20 mA active current output. (13.2V<open loop voltage<15.8V) Upper limit 20...22.5 mA, adjustable Signal on alarm 3.6 mA, 22 mA or 24 mA Load Max 600 ohm for non Ex version Max 330 ohm Ex version.
  • Page 7 Design Transmitter only as separate version Transmitter weight: 4.4 kg (9.7 lb) Transmitter is connected to the transducers via 3 ... 120 m (9,8 ... 395 ft) long coaxial cables. For ATEX versions mounted in the Ex zone cable length is restricted to 3m, in order to comply with specification for electrical immunity.

  • Page 8: Dimensional Drawings

    Dimensional drawings Drawing with the standard mounting bracket. Drawing with the optional special mounting bracket. SFIDK.PS.029.E5.02 / SW 2.01.07...

  • Page 9: Measurement

    1.8.2 Measuring principle In SITRANS F US flowmeters the two ultrasonic transducers are placed at an angle θ in relation to the pipe axis. The transducers function as both transmitters and receivers of the ultrasonic signals. Measurement is performed by determining the time it takes the ultrasonic signal to travel with and against the flow.

  • Page 10: General Safety Instructions

    For applications involving high working pressures or media that can be dangerous to people, surroundings, equipment or other in the event of pipe fracture, Siemens recommends taking precautions such as special placement, shielding or installation of a safety guard or safety valve prior to installation of the sensor.

  • Page 11: Sitrans Fus060

    3.2.2 Pipe assembly (accessory) For mounting on pipes a special mounting bracket can be ordered at Siemens. Siemens order no. - please see FI01 catalogue. SFIDK.PS.029.E5.02 / SW 2.01.07...

  • Page 12: Connecting The Sensor Cables To The Transmitter

    Mounting the cables into SITRANS FUS060 connection module The SITRANS F US ultrasonic flowmeter system contain 2 or 4 cables in fixed length of 3, 15, 30, 60, 90 or 120 m (9.84 / 49.21 / 98.43 / 196.85 / 295.28 / 393.70 ft).

  • Page 13: Electrical Connection Of The Sensors / Transducers

    Electrical connection of the sensors / transducers The connection of the terminal housing of sensor type SONO 3300 is described in the separate sensor operating instructions. The sensors type SONO 3100 and SONOKIT consist of a sensor pipe and 2 / 4 ultrasonic transducers type SONO 3200.

  • Page 14: Electrical Connection - Allowed Cable Radius

    3.5.2 Electrical connection - transmitter to transducers (2-tracks) Flow direction 3.5.3 Electrical connection - allowed cable radius Rotating the operating and display panel The operating and display panel can be turned in 90° steps to enable better reading in the case of vertical installation or overhead assembly.

  • Page 15: Warning

    Warning The pertinent regulations must be observed for electrical installation, in explosion risk areas in particular: • The rules and regulations governing the erection and operation of plants in explosion risks areas (e.g. EN 60079-14). • The EC Type Examination Certificate - Do not install the device under voltage. Danger of electric shock! -The version for power supply 19 to 30 V may only be connected to SELV or PELV circuits.
  • Page 16 Cable gland Lid of terminal connector - between the cable glands (please connect this PE connector) Connection Connection diagram In devices with protection type ATEX II 2G Ex dem [ia/ib] T6..T3, intrinsically safe circuits must be separated from non-intrinsically safe circuits by certified safety isolators or barriers. For reliable communication via HART-protocol at least one load of 230 Ω...

  • Page 17: Start Up

    Start up The device is ready for operation immediately after switching on the power supply. Be aware that a number of factory settings (eg max volume flow, angle of tracks, distance between transducers, displacement of transducer from center line of pipe) are dimension dependent.

  • Page 18: Operation (Hart Communication)

    Digital output DA2 (relay output) type of protection Intrinsic Safety Ex ia IIC/IIB Terminals 3 and 4 only for connection to a certified intrinsically safe circuit. Max. values: Ui = 30 V 100 mA DC 50 mA AC Ci = 24 nF Li = 73 uH...

  • Page 19: Commissioning

    Commissioning Keypad and display lay-out The device is operated with the optical keypad on the operating and display panel. These are operated by touching the appropriate fields on the glass panel with your fingertips. The individual device functions/parameters are selected and changed by alternately actuating the optical keypad with the menu-guided operation in the display.

  • Page 20: Menu Structure (Sw Version 2.01.07)

    Menu structure (SW version 2.01.07) SFIDK.PS.029.E5.02 / SW 2.01.07...

  • Page 21: Disabling Or Enabling Access To Settings

    The device functions and parameters available are shown in the second line of the display. Selection is made with the keys. These are shown in the second line of the display. Enter device function or setting level of parameters with the key (Enter function).

  • Page 22: Operating Examples

    Operating examples Example 1 Setting of menu language. Example 2 Change the physical unit for the flow value from m /h to l/min. Starting point is the multi-display. Diagram for example 2 The operating path to be followed is represented in the diagram. The optical keypads to be actuated are specified and the individual operating steps numbered consecutively.
  • Page 23 Example 2 Change pulse unit from m /Imp to l/Imp and pulse value from 10 m /Imp to 10 l/Imp. The current setting appears in display. Enable the programming. Second display line flashes. Scroll through using until “l/Imp” appears in display (flashing). Press the key to select “l/Imp”.

  • Page 24: Setting Option And Factory Setting In The Display

    Setting option and factory setting in the display Only menu items relevant for end users and simple service cases are listed in this table. Menu items (SW Rev. 2.01.07) s i l s i l ñ n i l y t i y t i i l p n i l...
  • Page 25 “ ” K h t i e t i a i l o l f i g i l a t i g i l a t f l e “ ” K o i t o l f o i t …...
  • Page 26 y t i y t i s t i y t i ³ ³ ³ ³ t f ³ n y t i y t i . . . c i t l l u c t i … . f f l l u …...
  • Page 27 t i n t i n ³ e t i . t i ³ o l f y t i ³ t f ³ e t i n i t i l a “ ” 0 o i t o i t e t i s “...
  • Page 28 e t i h “ ” d n i t o i t o i t o i t e t i . r i / n i l a t o i t g i f i t c e t i i t c i t c...
  • Page 29 l a i l a i f n i , l i u l f i f i t o i t t i g … n i t e t i o i t … e t i > e t i t i n h t i...
  • Page 30 l - r l - r s r i l - r s r i l - r l - r l - r i h t l - r i h t l - r l - r z i l : l a z i l : l a...
  • Page 31 ... . c i f Z " " s " : , " t " " . r i r t " " g f " " d . r t i r t Z "...
  • Page 32 > . . . ° > . . . ° i t c SFIDK.PS.029.E5.02 / SW 2.01.07...

  • Page 33: Device Functions And Parameters

    Device functions and parameters The following sections describe some device function parameters in the table that need further explanations. Main menu: Display (menu 1) Note Backlight setting Off: Light turns off 3 min after last key action. On: On for 1 hour after last key action. Totalizer reset menu 3.4.3, 3.5.3, 3.6.5 The individual totalizers can be reset to zero with this menu.

  • Page 34: Main Menu: Diagnostics (Menu 2)

    Main menu: Diagnostics (menu 2) Device status, menu 2.1 Device status Error message “Ok” See failure table “Error message” below The test-routines are systematically executed during normal operation. The error is indicated by a blinking notice on display: • D: Device error •...

  • Page 35: Main Menu: Measuring Functions (Menu 3)

    Main menu: Measuring functions (menu 3) The range and limit values can be displayed as follows: Volume flow (volume unit per time) or mass flow (mass unit per time). The volume flow qv is converted to mass flow qm with the density entered (qm = qv * ρ in menu “Density”).
  • Page 36 Measurement direction, menu 3.1.5.2 SITRANS FUS060 is able to measure in both flow directions (forward and reverse) or in forward direction only. The selection is made by the setting. – forward + reverse – forward only If “forward” is parameterized, signals are only output or accumulated internally for a flow in this direction.

  • Page 37: Main Menu: Device Output (Menu 4)

    Main menu: Device output (menu 4) The analog output is only active for devices with HART interface. Analog output select 4.1.1 Analog output Assignment of a measured Flow Flow select variable to output signal Sound velocity US amplitude There are three types of measurements which can be assigned to the analog output: •...
  • Page 38 Digital output 1 menu 4.2 Function menu 4.2.1 The digital output 1 (implemented for both HART and PA interfaces) can indicate flow (impulse or frequency) and some alarms/limits. Volume/Impulse Analog Input Function Volume [m Block 1 - Flow Volume/Frequency Volume flow [m Alarm Flow dir.forward Flow min...
  • Page 39 Signals with positive and negative logic can be generated (positive or negative pulses). Figure explains setting options. Pulse output Pulses are converted in a volume/impulse or mass/impulse block. There are two parameters to be set for the impulse output in the menu which are used in this block: •...
  • Page 40 Function, menu 4.3.1 The digital output 2 (relay contact) can be configured for reporting device status (device fault, measuring error), flow direction or a limit for flow, US velocity, US amplitude. Possible alarm states are as follows: • Alarm - device state status •...

  • Page 41: Main Menu: Identification (Menu 5)

    Main menu: Identification (menu 5) Unit identity, menu 5.1 Device-specific or tag-specific data can be called or entered in this menu. Tag number, menu 5.1.1 Tag description, menu item 5.1.2 Tag message, menu item 5.1.3 Tag-specific data can be entered in these menu items. The keys functions as cursor control here.

  • Page 42: Main Menu: Service (Menu 6)

    Main menu: Service (menu 6) Enter code, menu 6.1 Programming of the device by unauthorized persons can be disabled with a customer specific code (range 0...9999) in the operating and display panel. By entering the appropriate code in this menu item, the programming is enabled and the device settings can be changed. Customer code (from factory the customer code is set to “0”).

  • Page 43: Main Menu: Sensor Parameters (Menu 7)

    Gain, menu 6.5.1 Every transducer gain - level can be read. These parameters are read only values and within the range of 0…255. Unused tracks will show 0. Normal values are in the range of 10 to 100. High gain values refer to a high sound absorption in the medium (max 255 for no sonic transfer).
  • Page 44 SONOKIT uses “AUTO” to determine the calibration factors based on input of: Pipe diameter Length from transducer front to transducer front of every track Displacement of each sound track from center of pipe Average angle of every track Length of used cable in one sound track Roughness inside the pipe Viscosity of measured media Note...
  • Page 45 Roughness, menu 7.1.3.2 (to be changed for SONOKIT only) Roughness is the value for the surface inside the pipe. The range of this value is defined to 0.01 mm to 10.0 mm because standard Siemens sensors have a roughness of approximately 0.4 mm.
  • Page 46 Displacement, menu 7.1.4.1.3 and menu 7.1.4.2.3 (to be changed for SONOKIT only) Distance “h” between soundtrack and centre of pipe. For SONOKIT: Data to be entered from “SENSOR GEOMETRY MEASURING REPORT” If it is a 2-track SONOKIT, use same procedure for track 2. For flow meters with sensors type SONO 3100 and SONO 3300 the factory settings should not be changed.

  • Page 47: Procedure For Entering Data Into The Sitrans Fus060 Transmitter

    Procedure for entering data into the SITRANS FUS060 transmitter: The FUS060 transmitter default set up enables the transmitter to be used for SONOKIT applications or for the replacement of an older ultrasonic flowmeter transmitter type, e g SONO 3000 with the FUS060. For SONOKIT with FUS060 the factory settings are according to ordered pipe dimension.

  • Page 48: Trouble Shooting

    Trouble shooting Eliminating process errors Only two general groups of errors are shown in the display. “Process error” and “device error”. Device errors describe hardware errors. Two main groups of errors are: Measuring path disturbed The medium in the measuring line is not permeable to sound, this applies both when the pipe is filled with gas or is empty.
  • Page 49 Error/Symptoms Diagnosis Solution/Comment Device displays negative Interchange of transducer cable Make sure that the transducer flow connections cables are connected correctly: 1A → 1A 1B → 1B 2A → 2A 2B → 2B Wrong setting of measurement Make sure that the setting of menu direction 3.1.5.1 is “+ direction”.

  • Page 50: Maintenance And Repair

    The message “D” appears in the display within the display menu for device errors or the message “F” for measuring errors. If you send in the ultrasonic flowmeter to Siemens for repairs, please enclose a note bearing the following information.

  • Page 51: Technical Information On The Application

    Technical information on the application (please add sketch of installation) From company: Siemens Flow Instruments A/S - A & D, SC PS 3 DK-6430 Nordborg Tel.: 0045 74 88 52 52 Tel.: Fax: 0045 74 49 00 66 Fax: Liquid...

  • Page 52: Certificates

    Suggestions for registration of a utility model or design, are reserved. improvement are always welcomed. Technical data subject to change without prior notice. Copyright © Siemens AG 11.2009 All Rights Reserved Siemens Flow Instruments A/S Order no.: A5E01204521 Nordborgvej 81...

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