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OPERATING INSTRUCTIONS LOAD CARRIER Building material 515133256-00...
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Dear Customer, These are the operating instructions for the KRONE vehicle you have pur- chased. These operating instructions contain important information for the proper use and safe operation of the KRONE vehicle. If these operating instructions should become completely or partially unus- able for any reason, you can order replacement operating instructions for your KRONE vehicle by stating the item number.
The warranty conditions can be found in our general terms and conditions of busi- ness. INFO If you have any questions, please contact KRONE customer service (see "12.2 Cus- tomer service and support", pg. 88) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
ð Intermediate action result Vehicle ID number ü Result of the action Approved total mass INFO Total mass on the coupling point Additional information and tips. Technically approved axle loads Technically approved total mass Operating instructions • Load Carrier • 515133256-00 • 07/2019...
○ published, or ○ made public by other means. The copyright to these instructions remains with Fahrzeugwerk Bernard KRONE GmbH & Co. KG, D‑49757 Werlte Violations oblige compensation for dam- ages. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Avoid the damage or property damage following: ○ Transport of persons or animals WARNING ○ Transports that are subject to special Possible serious injury caused by crushing regulations, e.g. dangerous goods transports Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The skilled craftsmen of a specialist work- technical workshop. shop are authorised to perform the main- tenance work (maintenance and repair). Authorised skilled craftsmen must have a recognised qualification or have the relev- Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Check the function of the protective Depending on the equipment and use, ap- and safety devices regularly. propriate pictograms are used in the in- formation, warning and mandatory signs. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
There is a risk of injury due to pressure in cause serious accidents and injuries. the pneumatic system. ► Actuate the parking brake when un- hitching. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Perform regular inspections for de- changes or manipulations. fects. ► Have permitted changes entered into ► Perform care and cleaning work prop- the vehicle documentation by a certi- erly. fied test centre. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Always observe environmental protec- tion when operating. ► Avoid the release of operating materi- als into nature and the environment. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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SAFETY ► Dispose of operating materials and other chemicals in accordance with the applicable national regulations. ► Drive with the correct tyre inflation pressure. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Fig. 3-1: Overview of the turnframe version of the Load Carrier building material trailer Board wall Rear wall Rear underrun protection Axle assembly...
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VEHICLE OVERVIEW Fig. 3-2: Overview of the central axle version of the Load Carrier building material trailer Board wall Rear wall Rear underrun protection Tool box (option) Axle assembly Control unit for brake system/air suspension Side collision protection Drawbar wale Usage designs The Load Carrier building material trailer is intended for transporting building materials.
► Check that the documentation provided is complete. ► Familiarise yourself with the product and the documents. ► Obtain instruction on operation and ask questions if necessary. ► Collect with a suitable tractor unit. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Secure the wheel chocks with the safety split pins. ü The wheel chocks are stowed and se- cured. 5.1.2 Wheel chocks with anti-theft device Removing the wheel chocks ► Remove safety split pin. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Move the landing leg winches into ○ High gear (extending/retracting the driving position before driving off. landing leg winches) ► Secure the crank in its holder before ○ Load speed (raising/lowering the starting to drive. trailer) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Lift the hand crank from the bracket. ► Crank up the landing leg winch until it ► Engage the hand crank on the crank is unloaded. drive shaft until it locks into place. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Before departure, ensure that the ► Apply the parking brake (see "5.9.2 hand crank is in the driving position Parking brake", pg. 35) and secured. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Take the hand crank from the bracket. and remove the bolt for the folding ► Engage the hand crank on the crank mechanism. drive shaft until it locks into place. ► Fold down the rear brace. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
A tool is used to adjust the length. ü The trailer is supported at the rear only by the rear braces. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Tension spring with turnbuckle, version 2 Lock nut Turnbuckle Draw fork ► Loosen the lock nut. ► Use the turnbuckle lever to turn the turnbuckle until the coupling ring has reached the required height. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Use the control lever to unscrew the Retainer plate crown nuts from the threaded bolt to- gether. ► Unhitch the trailer (see "7.2 Hitching and unhitching the trailer", pg. 60) ► Remove the threaded bolts. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
ü The plug-in bolts are properly secured. ► Replace damaged rubber seals or damaged coupling heads on the tractor unit and trailer. ► Ensure that the EBS plug is properly locked. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Vehicle lighting socket S ISO 3731, 7- heads. Clean if necessary. pin (white) ► Always connect the brake compressed Supply compressed air coupling (red) air coupling (yellow) first. ► Connect the supply compressed air coupling (red). Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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þ The parking brake on the trailer is ap- plied (see "5.9.2 Parking brake", pg. 35) þ The parking brake on the trailer is ap- plied (see "5.9.2 Parking brake", pg. 35) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► On unhitched trailers, always plug the lines and plugs of all supply and con- trol connections into their designated blind couplings. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Monitor the automatic coupling force Fig. 5-18: Compressed air tank control to harmonize the brake power. Compressed air tank ► Pay attention to the sticker on the Water drain valve trailer. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
It is therefore sensible to observe the braking behaviour of the tractor com- bination and to adjust it if necessary. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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"5.9.3 Emergency release devices for the park- ing brake", pg. 36) Abgesenkt Abgesenkt Lowered Lowered Fahrt Fahrt Drive Drive 515040284-01 515040284-01 Fig. 5-20: Service brake for the turnframe trailer Black control knob (manoeuvring) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Use wheel chocks to prevent the trailer from rolling away. ► Insert the emergency release screw in its holder before starting to drive. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Loosen the retainer nut and flat according to the model and differ from the washer. figure shown. ► Remove the emergency release screw from the holder. ► Open the cap. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Deactivate the emergency release device on all the spring storage devices. ü The emergency release device is de- activated and the service and parking brakes are functional. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
(e.g. to adjust it for a ramp) can be adjus- 515040284-01 ted in two ways: Fig. 5-26: Example pictogram of mechanic- ○ Manually ally controlled air suspension ○ Electronically controlled Also observe the enclosed supplier documentation. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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KRONE trailers with electronically con- trolled air suspension can be optionally equipped with various electronic control devices (control box, SmartBoard, elec- tronic buttons, etc.). Fig. 5-28: Example of a control box (Wabco) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The control switch for manual lift axle con- trol is on the control unit. Controlling a fur- ther lift axle is done on the same control switch on the fully-automatic and electronic Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Only use the built-in step-on devices. Fig. 5-31: Aluminium ladder ► Do not jump down from the load com- partment. Aluminium ladder Bracket Lynch pin Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Fold in the fold-down steps again after swing outwards while driving, thereby use. causing accidents. ► Lock the side collision protection in every position. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Fold down the side collision protection. ► Insert the plug-in bolts into the drilled holes. ► Secure the plug-in bolts with the spring pins. ü The side collision protection is folded down and secured. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Unscrew the tubular nuts counter- ► The spare wheel is inserted. clockwise using the retainer rod. ► Turn the hand crank counter-clockwise and slowly lower the spare wheel to the ground using the winch. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
If necessary, use ad- locks. ditional supports. ► Remove the spare wheel. ü The spare wheel has been removed. Spare wheel insertion ► Place the spare wheel on the pull-out bracket. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Remove the spare wheel from the spare wheel bracket (see "5.15 Spare wheel bracket", pg. 44) ► Slide the spare wheel onto the wheel hub. ► Screw on the wheel nuts and slightly tighten. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Risk of accident when driving with an open pallet storage box! If the pallet storage box lid is open, pallets may fall out and cause accidents. ► Only drive with the pallet storage box closed and secured. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
○ Brackets for Multi Block beams (see ► Slide the retainer plate to the side and "5.18.2 Bracket for Multi Block beams", then downwards. pg. 50) ü The post depot is closed, locked, and secured. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Unhook the Multi Block beams and re- move. Opening the tool box ► The Multi Block beams have been un- ► Fold up the side collision protection, if hooked . necessary (see "5.14 Side collision protec- tion", pg. 43) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
KRONE trailers can be equipped with a water tank. The water tank is installed on the frame under the chassis and is used to transport water. Fig. 5-43: Storage box Quick-release fasteners Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Placing the fire extinguisher in the stor- age box ► Insert the fire extinguisher. ► Close the lid. ► Close the quick-release fasteners on the lid. ü The fire extinguisher is inserted in the storage box. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Ensure that your hands and fingers wall in the same way. are not in the closing area of the ► Fully fold down the board wall. posts. ü The board wall has been folded down. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Push in the lock on the board wall lock. ► Position the lock lever so that the lock- ing pin is completely out of its guide groove. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Push in the lock on the rear wall lock. ► Position the lock lever so that the lock- ing pin is completely out of its guide groove. ► Hold onto the rear wall. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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When it is being removed, the rear wall can fall down and injure people and cause material damage. ► Always remove the rear wall with the help of a second person. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The mobile front wall can be used as a load compartment partition transverse to the direction of travel, thereby preventing the load from sliding along the length of the trailer. The front wall can be placed in Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Set the front wall down. ► Remove the plug-in posts. ► Reinsert the plug-in posts in the post sockets at the required position. Fig. 6-10: Front wall depot for edge protect- Depot Edge protectors Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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► Hook the edge protectors into the de- pot rods. ► Insert the spring cotter pin. ü The edge protectors are stored in the depot. Removing the edge protectors from the depot ► Remove the spring cotter pin. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Park the trailer on solid and level ground to prevent the draw fork from ○ Is the air suspension in the driving po- moving uncontrollably. sition? Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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ü The central axle trailer is hitched and design match? ready to drive. ○ Do the position of the draw gear and the coupling height match? Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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ü The turnframe trailer is hitched and design and the trailer's coupling eye ready for travel. design match? ○ Do the position of the draw gear and the coupling height match? Operating instructions • Load Carrier • 515133256-00 • 07/2019...
(see "5.9.1 Service brake", pg. 35) ► The trailer brake is released. be released. ü The trailer can be manoeuvred. ► Pull out the black control knob for the service brake again after manoeuvring. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
(see "5.1 Using wheel chocks", pg. 20) ► Extend the landing leg winches (see "5.2 Landing leg winches", pg. 21) ► Extend the rear braces, if present (see "5.3 Rear braces", pg. 23) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
In case of doubt, have partment. the axle loads checked at a suitable weighing station. ► Comply with current national and in- ternational regulations on load secur- ing. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The axle loads can vary due to the various loading conditions of the trailer. Informa- tion on the permitted axle loads can be obtained either from the type plate or the vehicle documents. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Tie-down lashing, angular lashing, and di- agonal lashing can be achieved with lash- ing material such as lashing belts, lashing chains, and lashing cables. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Fill stowage gaps in the middle with same way for centre posts and board packs of wood chip for example. walls. ► Secure the load, e.g. by lashing it down. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The Multi Lash lashing rings can be flexibly screwed into the existing holes in the Multi- lock external frame (see "8.5.1 Using the . Multi Lash Multi-Lock external frame", pg. 69) can support loads up to 2,000 daN. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Hook for Multi Flex chain adapter ü The Multi Flex Flat chain adapter has been inserted. ► Attach the hook for the Multi Flex chain adapter to the lashing holes on the Multilock external frame. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Multi Lock external Installing the Multi Fix system frame (see "8.5.1 Using the Multi-Lock ex- ternal frame", pg. 69) Fig. 8-11: Installing the Multi Fix system Footing beam with lock lever Sliding shoe Support beam Operating instructions • Load Carrier • 515133256-00 • 07/2019...
100 mm, each with 2,000 daN lash- ing load. The load may not exceed 8,000 ► Insert the plug-in bolt into the hole. daN in total across a length of 1,000 mm. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Have repairs/replacements performed by a spe- cialist workshop. ► In addition to the operating instructions for the KRONE Trailer Axle, also observe the operating instructions for the tractor unit and the trailer. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
All components and the con- ► In case of faults, have the lift axle con- trol inspected by an authorised spe- cialist workshop. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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KRONE website or re- quested from customer service (see "12.2 Customer service and support", pg. 88) ► Observe the operating and mainten- ance instructions of the installed sup- plied components. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Tractor unit Manufacturer Type New registration Tractor unit mileage Brake pads mileage ► Send the filled form and annexes to: Fahrzeugwerk Bernard KRONE GmbH & Co. KG Customer Service D-49757 Werlte email: kd.nfz@krone.de Operating instructions • Load Carrier • 515133256-00 • 07/2019...
○ Care and cleaning with lots of cold water. ○ Maintenance ► Avoid warm water because it height- ○ Repair ens the effect of the salt. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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○ to prevent downtimes, ○ to keep the costs of operational readi- ness reasonable and financially justifi- able, ○ and to limit unavoidable repair ex- penditures. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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Compressed air tank ► Actuate the wa- ter drain valve ► Go to an authorised specialist work- shop if defects have been found. (see "5.8 Draining the compressed air tanks", pg. 33) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Observe the maintenance instructions specifications and correct if necessary. from the axle manufacturer. The tyre inflation pressure depends on the technical characteristics of the tyre. ► Observe the supplier documentation. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
The diagnosis may only be performed by trailer can be obtained on the KRONE an authorised specialist workshop. website (see "12.2 Customer service and sup- port", pg. 88) ► Keep the protective caps closed to prevent soiling. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Turn off the tractor unit's motor while ► Check bolted connections regularly for servicing the battery. settling signs. ► Avoid fire, naked lights, sparks, and ► Replace defective bolted connections. smoking near the batteries. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
○ Do not repair worn or damaged com- ponents using a makeshift repair. ○ Only use original or approved spare parts for repairs (see "12.1 Spare parts", pg. 88) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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○ Check the fuses of the lighting system if necessary. ○ Observe the supplier documentation when replacing bulbs. ○ If there are frequently occurring de- fects, have the electrical system checked out by an authorised special- ist workshop. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
ü The trailer has been put back into op- ü The trailer is temporarily decommis- eration again. sioned. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
► Observe the instructions for decom- missioning issued by the suppliers of the installed components. ü The trailer is permanently taken out of operation and disposed of. Operating instructions • Load Carrier • 515133256-00 • 07/2019...
Front wall height 1,200 mm Board wall height 1,000 mm Load compartment length 6,500 mm Load compartment width 2,480 mm Total length (up to the 8,205 mm centre of the coupling ring) Operating instructions • Load Carrier • 515133256-00 • 07/2019...
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