Krone AX 250 L Operating Instructions Manual
Krone AX 250 L Operating Instructions Manual

Krone AX 250 L Operating Instructions Manual

Short-cut loading wagon / short-cut feeder wagon
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Short-cut loading wagon / Short-cut
AX 250
< v > T - T y p 1 < / v >
L< / v >
AX 250
< v > T - T y p 2 < / v >
D< / v >
AX 250
< v > T - T y p 3 < / v >
GL< / v >
< v > T - T y p 4 < / v >
AX 250
GD< / v >
AX 280
< v > T - T y p 5 < / v >
L< / v >
(< v > T - a b M a s c h . - N r . < / v >
from serial
no.< / v >
Order
< v > T - B e s t e l l - N r . < / v >
no.< / v >
: 150 000 121 01 EN
< v > B - T i t e l b i l d < / v >
feeder wagon
: 775 790)
AX 280
< v > T - T y p 6 < / v >
GL< / v >
AX 280
< v > T - T y p 7 < / v >
GD< / v >
< v > T - T y p 8 < / v > < / v >
< v > T - T y p 9 < / v > < / v >
< v > T - T y p 1 0 < / v > < / v >
< / v >
08.01.2009

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Summary of Contents for Krone AX 250 L

  • Page 1 Short-cut loading wagon / Short-cut feeder wagon < v > T - T y p 1 < / v > AX 250 L< / v > < v > T - T y p 6 < / v > AX 280 GL<...
  • Page 2: Ec Declaration Of Conformity

    Heinrich-Krone-Str. 10, D-48480 Spelle declare on our sole responsibility that the product "Short cut loading wagon" Types: AX 250 L; AX 250 GL, AX 280 L; AX 280 GL "Short cut discharge wagon" Types: AX 250 D; AX 250 GD; AX 280 GD to which this declaration refers correspond to the relevant basic safety and health requirements of the EC Directive 98/37/EC.
  • Page 3: Foreword

    Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf. We hope that you will be satisfied with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle...
  • Page 4: Table Of Contents

    Table of Contents Pos : 6 /BA/Inhalts verz eichnis @ 0\mod_1196861555655_78.doc @ 15165 Table of Contents Foreword ..............................3 Table of Contents ........................... 4 Introduction ............................12 Validity ............................. 12 Identification Plate ........................... 12 Information Required for Questions and Orders................13 Intended Use ...........................
  • Page 5 Table of Contents Start-up ..............................43 Check before Start-up ........................43 Mounting onto the Tractor ........................ 44 6.2.1 Connecting the trailer hitch to the trailer coupling of the tractor ..........45 Hydraulics ............................46 6.3.1 Special Safety Instructions ......................46 6.3.2 Connecting the hydraulic lines .....................
  • Page 6 Table of Contents 8.16.2 Cutters removed ........................72 8.17 Alarm Messages ..........................72 8.18 Malfunctions - Causes and Remedies ..................... 73 8.19 Eliminating Alarm Messages ......................74 8.20 Displaying the Software Version ...................... 74 Comfort Control Unit ..........................75 Mounting ............................76 Electrical power supply ........................
  • Page 7 Method of operation ........................133 10.2 Mounting ............................133 10.3 Different Functions Compared to the KRONE In-cab Comfort kit ..........134 10.3.1 With Electronically Controlled Coaster/Steering Axle Option (Comfort Control Unit) .... 135 10.3.2 Menu 4-6 "Diagnostics of Driving Speed/Direction of Travel Indicator" ........ 136 10.3.3...
  • Page 8 Table of Contents 11.20 Parking ............................157 Settings ............................... 159 12.1 Pick up ............................160 12.1.1 Default setting (adjusting the working height) ................ 160 12.1.2 Shear screw of the pick-up drive ................... 161 12.1.3 Pick-up guide wheels, rear (special request) ................. 162 12.2 Roller crop guide ..........................
  • Page 9 Table of Contents 13.17 Position of sensors (GD) (right-hand side of the machine) ............193 13.17.1 Adjusting the Sensors ......................194 13.17.1.1 Namur sensor d = 12 mm ....................194 13.17.1.2 Namur sensor d = 30 mm ....................194 13.18 Setting of the Sensor for Automatic Floor Conveyor Switch-off (GL) ........
  • Page 10 Table of Contents 16.3 Before the Start of the New Season ....................223 16.4 Special Safety Instructions ......................223 Malfunctions - Causes and Remedies ....................224 17.1 Special Safety Instructions ......................224 Pos : 7 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 11 Table of Contents Pos : 8 /BA/Dies e Sei te ist bewus st fr eigelassen worden. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 9 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 12: Introduction

    These operating instructions apply to the loading wagons of the following types: AX 250 L, AX 250 D, AX 250 GL, AX 250 GD, AX 280 L, AX 280 GL, AX 280 GD, Pos : 10.3 /Übersc hriften/Übersc hriften 2/K-O/Kennz eic hnung @ 0\mod_1195564622099_78.doc @ 496 Identification Plate Pos : 10.4 /BA/Einl eitung/Kennzeic hnung/Kennzeic hnung Ladewagen Titan_AX_Z X_XL @ 13\mod_1225289826588_78.doc @ 154985...
  • Page 13: Information Required For Questions And Orders

    The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof. Pos : 10.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 14: Intended Use

    Introduction Pos : 10.8.1 /Übersc hriften/Übersc hriften 2/A-E/Besti mmungsgemäß er Gebrauch @ 0\mod_1196401545090_78.doc @ 7728 Intended Use Pos : 10.8.2 /BA/Einl eitung/Bes ti mmungsgemäßer Gebrauc h/Ladewag en/Besti mmungsgemäß er Gebr auch Ladewagen @ 0\mod_1198059743034_78.doc @ 32892 Caution! Collecting and loading other materials Effect: Exclusion of liability Collecting and loading other materials is permitted only with the manufacturer’s...
  • Page 15: Technical Data

    Pos : 10.11 /BA/Ei nlei tung/T echnisc he Daten/Ladewag en/AX 250 Baur eihe @ 0\mod_1198061113190_78.doc @ 32933 When the loading wagon is in operation, the weights specified on the type plate must not be exceeded. Technical Data AX 250 L AX 250 GL AX 250 D AX 250 GD...
  • Page 16 2730 Platform height 1410 Track width 1950 (2000 Tyres 500/50/17 / 620/40-R22,5 DIN volume (DIN 11741) approx. KRONE automatic foreign Individual knife retention body safety protection Chop length with 16 blades approx. mm 32 blades approx. mm PTO speed rpm max.
  • Page 17: Safety

    Safety Pos : 12.1 /Übersc hriften/Übersc hriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.doc @ 635 Safety Pos : 12.2 /BA/Sicher heit/Ladewagen/Sicherheit Einführung Ladewagen @ 0\mod_1199686857381_78.doc @ 32996 Introduction The loading wagon is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability.
  • Page 18: Re-Ordering The Adhesive Safety And Information Labels

    Pos : 12.7 /Übersc hriften/Übersc hriften 3/A-E/Ans prec hpartner @ 0\mod_1195569394286_78.doc @ 839 4.2.3 Contact Pos : 12.8 /Adressen/Adress e M asc hinenfabri k KRON E Spelle @ 0\mod_1195568531083_78.doc @ 734 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany) Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office)
  • Page 19 Safety Pos : 12.10 /BA/Diese Seite ist bewusst freigel ass en wor den. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 12.11 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 20: Position Of The Adhesive Safety Stickers On The Machine

    Safety Pos : 12.12 /Ü berschriften/Ü berschriften 2/K-O/Lage der Sic her hei tsaufkl eber an der M asc hine @ 0\mod_1195634967326_78.doc @ 1020 Position of the Adhesive Safety Stickers on the Machine Pos : 12.13 /BA/Sic herheit/Aufkleber/Ladewagen/Sicherheits aufkl eber AX L/GL/D/GD @ 2\mod_1203492296736_78.doc @ 66125 D/GD D/GD D/GD...
  • Page 21 Safety Before starting the machine PTO speeds must not be exceeded! The read and observe the operating pressure of the hydraulic system operating instructions and must not exceed 200 bar! safety instructions. 939 100-4 540/ MAX. Order No. 939 471-1 (1x) MAX.
  • Page 22 Safety D/GD D/GD D/GD L/GL D/GD D/GD D/GD L/GL L/GL L/GL AX000001 Figure 3:...
  • Page 23 Safety Before spending time under the raised tailgate, turn off the tractor engine and support the tailgate. Close the protective equipment before Order No. 939 516-0 (2x) putting into operation. Order No. 942 002-4 (1 x) D/GD Danger from rotating machine parts Order No.
  • Page 24: Position Of The General Information Labels On The Machine

    Safety Pos : 12.15 /Ü berschriften/Ü berschriften 2/K-O/Lage der allgemeinen Hinweisaufkl eber an der M asc hine @ 0\mod_1195635067920_78.doc @ 1039 Position of the General Information Labels on the Machine Pos : 12.16 /BA/Sic herheit/Aufkleber/Ladewagen/Hi nweis aufkl eber AX L/GL/D/GD @ 2\mod_1203492664439_78.doc @ 66145 AX000002 Figure 4:...
  • Page 25 Safety Anhänger ist mit einer Zugöse DIN 11026 ausgerüstet. Er darf nur an Zugmaschinen mit einer dafür geeigneten Anhänge- 939 299-1 (1x) kupplung angekuppelt werden. 939 478-3 939 218-1 (1x) 25 km 942 134-0 (1x) 939 145-1 (1x) 40 km 939 478-3 (1x) Funktionsschaubild Funktionsschaubild...
  • Page 26: Identifying Symbols In The Operating Instructions

    Safety Pos : 12.18 /BA/Sic herheit/Kennz eichnung von Hinweis en in der Betriebs anl eitung Einführungstext @ 0\mod_1195637804826_78.doc @ 1098 4.4.1 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos : 12.19 /BA/Sic herheit/Kennz eichnung der Gefahrenhinweis e @ 0\mod_1195567454333_78.doc @ 693 Identification of Hazard Warnings...
  • Page 27: Personnel Qualification And Training

    Safety Pos : 12.22.1 /BA/Sic herheit/Pers onalqualifi kation und- Schul ung @ 0\mod_1195639383185_78.doc @ 1136 4.5.1 Personnel Qualification and Training The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel.
  • Page 28: Safety Instructions And Accident Prevention Regulations

    Safety Pos : 12.22.5 /BA/Sic herheit/Sicherheits- und Unfall verhütungs- Vorsc hriften @ 0\mod_1195638684123_78.doc @ 1193 Safety Instructions and Accident Prevention Regulations Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation.
  • Page 29: Hitched Implements

    Safety Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries! Before leaving the mower, lower the front mower onto the ground, firmly step on the parking brake pedal. Switch off the engine and remove the ignition key! No one should stand between the mower and the implement unless the vehicle has been secured against rolling by means of the parking brake and/or wheel chocks! Pos : 12.22.6 /BA/Sic herheit/Ger äte ang ehängt @ 0\mod_1199699679381_78.doc @ 33245...
  • Page 30: Pto Operation

    Safety Pos : 12.22.8 /BA/Sic herheit/Z apfwellenbetrieb Tr aktor @ 0\mod_1199699899350_78.doc @ 33264 PTO operation Use only PTO shafts specified by the manufacturer! The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)! Make sure that the required tube covers are in place for PTO shafts in transport and working position!
  • Page 31: Hydraulic System

    Safety Pos : 12.22.10 /BA/Sic her hei t/H ydrauli kanlag e F eldhäc ksler @ 0\mod_1195646239935_78.doc @ 1289 Hydraulic system The hydraulic system is pressurised! When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified! When connecting the hydraulic hoses to the forage harvester hydraulics, take care that the hydraulic system is depressurised both on the tractor side and on the device side! When functions are connected hydraulically between the forage harvester and the front...
  • Page 32: Maintenance

    Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts! Only use nitrogen for filling pneumatic accumulators - risk of explosion! Pos : 12.22.14 /BA/Sic her hei t/Eig enmäc htiger U mbau und Ers atzteilherstellung @ 1\mod_1201937705539_78.doc @ 55745...
  • Page 33: Commissioning

    Commissioning Pos : 14.1 /Übersc hriften/Übersc hriften 1/A-E/Ers tinbetriebnahme @ 0\mod_1196314201498_78.doc @ 5855 Commissioning Pos : 14.2 /BA/Ersti nbetriebnahme/Ladewagen/Aus Trans por tgründen @ 0\mod_1199701971522_78.doc @ 33305 For transport reasons, the machine is delivered without the PTO shaft mounted and with the panelling not completely mounted.
  • Page 34: Changing The Drawbar Height And Adjusting The Hitch

    Commissioning Pos : 14.6 /Übersc hriften/Übersc hriften 2/A-E/Deic hs elhöhe anpass en und Z ugös e einstell en @ 0\mod_1199704039319_78.doc @ 33461 Changing the Drawbar Height and Adjusting the Hitch Pos : 14.7 /BA/Sicher heit/Ladewagen/H öhenvers tell ung Knic kdeichsel @ 0\mod_1199703652225_78.doc @ 33442 Danger! •...
  • Page 35: Height Adjustment

    Commissioning Pos : 14.10 /BA/Ers tinbetriebnahme/Ladewagen/Höhenei nstellung AX @ 3\mod_1203919832366_78.doc @ 67935 Height adjustment 5.2.1 Adjusting of the cylinders KDW02030 TRD00050 Figure 7: • Hook the hitch (1) of the the wagon into the hitch coupling (2) of the tractor. •...
  • Page 36: Angle Setting Of The Hitch

    Commissioning Pos : 14.12 /Ü berschriften/Ü berschriften 2/U-Z/Wi nkel einstellung der Z ugös e @ 1\mod_1201940977539_78.doc @ 55958 Angle Setting of the Hitch Pos : 14.13 /BA/Ers tinbetriebnahme/Ladewagen/Winkelei nstellung der Z ugöse @ 0\mod_1199709827991_78.doc @ 33610 KDW02360 Figure 8: To ensure the hitch is as horizontal as possible to the trailer coupling when it is positioned, and to prevent problems when the drawbar is bent, the hitch can be mounted in either of two positions.
  • Page 37: Pto Shaft

    Commissioning Pos : 14.15.1 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542 PTO shaft Pos : 14.15.2 /BA/Sic herheit/Gel enkwell e/Sic h drehende Gel enkwelle_1 @ 1\mod_1201687808966_78.doc @ 53608 Danger! Rotating PTO shaft Effect: Danger to life or serious injuries •...
  • Page 38 Commissioning Pos : 14.15.7 /BA/Ers tinbetriebnahme/Ladewagen/Längenanpass ung_T ext_bei Option Auflaufbrems e @ 1\mod_1201695116341_78.doc @ 53715 For the overrun brake option: Note Take into account the lift of the drawbar when braking. • Pull the PTO shaft apart. • Push a PTO shaft half (1) onto the PTO of the tractor. •...
  • Page 39: Installation Of The Fittings

    Commissioning Pos : 14.17 /BA/Ers tinbetriebnahme/Ladewagen/Montage der Aufbauten AX GD @ 2\mod_1203498803986_78.doc @ 66185 Installation of the fittings Advance preparation: • Secure the machine against the possibility of rolling back. • Park the machine horizontally onto the stand base. • In case the tractor is coupled and connected, switch off the engine, apply the brake and remove the ignition key.
  • Page 40 Commissioning AX000004 Figure 12: Canvass, front • Push the tubing for the canvass (7) through the seam (1) of the front canvass as well as through the supports (U bar) on the front wall and thread the synthetic ropes (5). Note In the GD design, the expander traction of the synthetic ropes must be threaded on the front wall.
  • Page 41 Commissioning 2x M8x70 4x A 8,4/24x2 2x M8 AX000005 Figure 14: Canvass, back: • Insert the clamping plate (10) through the seam of the rear canvass (2). • Screw the cable holder (4) onto the clamping plate (10). • Push the tubing for the canvass (7) through the seam (2) of the rear canvass as well as through the supports of the hood sheet and secure with the linch pin.
  • Page 42 Commissioning 3x M8 x70 3x 8,4/17x1,6 3x M8 4x M10x60 2x M10x25 6x 11x34x3 6x M10 4x M10x25 4x 10,5x21x 2 4x M10 4x M16 x100 4x M16 x190 4x 17X30X3 4x 17X30X3 4x M16 4x M16 AX000021 Figure 15: •...
  • Page 43: Start-Up

    Start-up Pos : 16.1 /Übersc hriften/Übersc hriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.doc @ 6375 Start-up Pos : 16.2 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr bei Inbetriebnahmen/Wartung Einstellung en @ 1\mod_1201782665576_78.doc @ 54424 Danger! Unexpected actions on the machine Effect: Danger to life or serious injuries. •...
  • Page 44: Mounting Onto The Tractor

    Start-up Pos : 16.6 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039 Mounting onto the Tractor Pos : 16.7 /BA/Sicher heit/Ladewagen/Schl epper wec hs el @ 1\mod_1201784867951_78.doc @ 54462 Warning! Changing tractors Effect: Damages to the machine. After connecting, check the self steer settings and reset them if necessary.
  • Page 45: Connecting The Trailer Hitch To The Trailer Coupling Of The Tractor

    Start-up Pos : 16.11 /BA/Inbetri ebnahme/Ladewag en/Ankuppel n der Anhängeöse an die Sc hl epper- Anhängekuppl ung AX @ 3\mod_1203922702631_78.doc @ 68035 6.2.1 Connecting the trailer hitch to the trailer coupling of the tractor AX000025 Figure 16: To make the connection, proceed as follows: •...
  • Page 46: Hydraulics

    Start-up Pos : 16.14 /Ü berschriften/Ü berschriften 2/F-J/H ydr auli k @ 0\mod_1199776034950_78.doc @ 34205 Hydraulics Pos : 16.15 /Ü berschriften/Ü berschriften 3/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1197301069931_78.doc @ 17662 6.3.1 Special Safety Instructions Pos : 16.16 /BA/Sic herheit/H ydrauli k/Anschl uss der H ydrauli kleitungen @ 0\mod_1199776548685_78.doc @ 34225 Warning Connection of the hydraulic line Effect: severe injuries due to penetration of hydraulic oil under the skin.
  • Page 47: Connecting The Hydraulic Lines

    Figure 17: The following control units are required on the tractor to operate the machine: Medium (AX 250 L /AX 280 L/ AX 250 D): Control unit double-action (red/blue): Connection for the hydraulic system Control unit single-action (green): raises and lowers the folding grid...
  • Page 48: Hydraulic Brake (Export)

    Start-up Pos : 16.23 /BA/Inbetri ebnahme/Ladewag en/H ydr aulisc he Brems e (Export) @ 0\mod_1199781454606_78.doc @ 34503 Hydraulic brake (Export) A hydraulic brake is provided for certain export versions. In this version, the corresponding hydraulic hose is connected with the control valve on the tractor side. The brake is activated by actuating the tractor brake pedal.
  • Page 49: Electrical Connection In General For Standard And Comfort Versions

    Start-up Pos : 16.29 /BA/Inbetri ebnahme/Ladewag en/El ektrisc her Anschl uß allgemein bei Standar d und Komfort @ 0\mod_1199780575200_78.doc @ 34446 Electrical Connection in General for Standard and Comfort Versions ZX400043 Figure 18: • Connect the 7-pin lighting equipment connection cable (3) to the 7-pin plug-in connector (1) of the tractor’s electrical system.
  • Page 50: Compressed Air Connections For The Compressed Air Brake

    Start-up Pos : 16.32 /Ü berschriften/Ü berschriften 2/A-E/Dr uc kl uftanschl üss e bei Druc kl uftbr emse @ 0\mod_1201161304258_78.doc @ 51103 Compressed Air Connections for the Compressed Air Brake Pos : 16.33 /Ü berschriften/Ü berschriften 3/P-T/Sonderausr üstung @ 0\mod_1201161230852_78.doc @ 51084 6.8.1 Special equipment Pos : 16.34 /BA/Inbetri ebnahme/Dr uc kluftbrems e/Druc kluftans chl üss e bei Dr uc kl uftbrems e @ 0\mod_1199781319294_78.doc @ 34484...
  • Page 51: Pto Shaft

    Start-up Pos : 16.36 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542 PTO shaft Pos : 16.37 /BA/Inbetri ebnahme/Ladewag en/Anbau Gel enkwelle @ 0\mod_1199781972653_78.doc @ 34603 ZX400040 ZX400044 Figure 21: • Push on the PTO shaft (1) with overload protection on the machine side until the protection mechanism locks into place (see PTO shaft manufacturer’s operating instructions).
  • Page 52: Driving And Transport

    Driving and Transport Pos : 18.1 /Übersc hriften/Übersc hriften 1/F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc @ 6553 Driving and Transport Pos : 18.2 /BA/Sicher heit/Fahren und Transport/Mitfahr en/Str aß enfahrt, Mi tfahr en, F ahr verhalten Ladewagen @ 0\mod_1199785181575_78.doc @ 34683 Danger! Road travel, carrying passengers, driving conduct Effect: Danger to life, injuries or damage to the machine.
  • Page 53: Handling The Coaster/Steering Axle (Special Equipment)

    Driving and Transport Pos : 18.5 /Übersc hriften/Übersc hriften 2/F-J/Handhabung der N ac hlauf- Lenkachse ( Sonder ausstattung) @ 0\mod_1201167915356_78.doc @ 51383 Handling the Coaster/Steering Axle (Special Equipment) Pos : 18.6 /Übersc hriften/Übersc hriften 3/A-E/Bei Opti on hydr aulisc her Ansc hluss (Medi um) @ 2\mod_1203579453767_78.doc @ 66675 7.1.1 With hydraulic connection option (Medium) Pos : 18.7 /BA/F ahren und Tr ans port/Ladewag en/Bei Opti on hydr aulisc her Ansc hlus s T ext @ 0\mod_1199785921341_78.doc @ 34702...
  • Page 54 Driving and Transport Pos : 20 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 55: Medium Control Unit

    Medium Control Unit Pos : 21.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienei nheit - Medium @ 2\mod_1203070410463_78.doc @ 64992 Medium Control Unit Pos : 21.2 /BA/Sicher heit/Gefahr enhinweis e/Bedieneinhei t sc hütz en @ 0\mod_1200308247867_78.doc @ 39598 Caution! Protect Control Unit. Effect: Damage to the control unit •...
  • Page 56: Mounting

    Medium Control Unit Pos : 21.5 /BA/Info-C enter/Sc hwader/Bedi enei nheit - Medium/Anbau @ 2\mod_1203071240557_78.doc @ 65031 Mounting SW1400-007 SW1400-006 Figure 24: Mount the control unit with its support (1) where it can be seen by the driver. • Fasten the support (1) using the drill holes (2) already present. •...
  • Page 57: Electrical Power Supply

    Medium Control Unit Pos : 21.8 /BA/Info-C enter/Sc hwader/Bedi enei nheit - Medium/Spannungs vers orgung @ 2\mod_1203072066010_78.doc @ 65050 Electrical power supply Danger! Failure of the control unit Effect: Danger to life, injuries or damage to the machine. During assembly, make certain that the connection cables are not tight or come in contact with the tractor wheels.
  • Page 58: Control Unit Overview

    Medium Control Unit Pos : 21.10 /BA/Info-Center/Ladewagen/M edi um/Ü bersicht Bedienei nheit @ 3\mod_1203955167038_78.doc @ 69005 Control unit overview AX000033 Figure 27: Pos : 21.11 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 59 Medium Control Unit Pos : 21.12 /BA/Info-Center/Ladewagen/M edi um/Ü bersicht Besc hrei bung der T as ten und Kontr ollleuc hten @ 3\mod_1203955513850_78.doc @ 69025 Keys Pilot lamps ON/OFF key ON/OFF and messages / alarms Working floodlight ON/OFF Working floodlights Swivel out cutter (3) Cutter is swivelled out Swivel in cutter (4)
  • Page 60: Operational Readiness

    Medium Control Unit Pos : 21.14 /BA/Info-Center/Ladewagen/M edi um/Betriebsberei tsc haft @ 3\mod_1204031614344_78.doc @ 69313 Operational readiness AX000035 Figure 28: Switching ON • Press A brief self-test follows provided the electrical power supply has been properly connected. • All LEDs light up briefly •...
  • Page 61: Switching The Working Floodlight On/Off

    Medium Control Unit Pos : 21.16 /BA/Info-Center/Ladewagen/M edi um/Arbeitssc heinwerfer ei n-/aus schalten @ 3\mod_1204037338563_78.doc @ 69442 Switching the working floodlight on/off Figure 29: • By pressing the key (2) once, the working floodlight will be switched on (pilot lamp (2) is lit). •...
  • Page 62: Swinging Cutter In/Out

    Medium Control Unit Pos : 21.18 /BA/Info-Center/Ladewagen/M edi um/M ess er ei n- /aus klappen @ 3\mod_1204038489953_78.doc @ 69461 Swinging cutter in/out Note With the cutters swivelled in, the pilot lamp (17) will be lit permanently. With the cutters swivelled out, the pilot lamp (17) will start flashing. If the cutters are in the maintenance position, the pilot lamp (17) goes out.
  • Page 63: Open / Close Tailgate

    Medium Control Unit Pos : 21.20 /BA/Info-Center/Ladewagen/M edi um/H ec kkl appe öffnen/sc hließ en @ 3\mod_1204038960313_78.doc @ 69480 Open / close tailgate (D/GD design only) Note With the tailgate being closed, the pilot lamp (20) will be lit permanently. If the tailgate is slightly open or not completely open, the pilot lamp (20) flashes.
  • Page 64: Raise/Lower Offset Drawbar

    Medium Control Unit Pos : 21.22 /BA/Info-Center/Ladewagen/M edi um/Knic kdeic hsel heben/s enken @ 3\mod_1204040483141_78.doc @ 69580 Raise/lower offset drawbar Raise offset drawbar • By pressing the key (8), the offset drawbar raises as long as the key is being pressed (pilot lamp (8) is lit as long as the key (8) is being pressed). Lower offset drawbar •...
  • Page 65: Raise/Lower Pick-Up

    Medium Control Unit Pos : 21.24 /BA/Info-Center/Ladewagen/M edi um/Pic k up heben/senken @ 3\mod_1204090411556_78.doc @ 69625 8.10 Raise/lower pick-up Figure 30: Raise pick-up • By pressing the key (10), the pick-up raises as long as the key is being pressed (pilot lamp (10) is lit as long as the key (10) is being pressed). Lower pick-up •...
  • Page 66: Floor Conveyor Supply

    Medium Control Unit Pos : 21.26 /BA/Info-Center/Ladewagen/M edi um/Kratzbodenvorlauf ein/aussc halten @ 3\mod_1204091135713_78.doc @ 69645 8.11 Floor conveyor supply Figure 31: 8.11.1 Activating the floor conveyor supply during loading Pressing the key (11) activates the floor conveyor supply. Keep key (11) pressed until the load column has moved somewhat to the rear.
  • Page 67: Activating The Floor Conveyor Supply During Unloading

    Medium Control Unit 8.11.3 Activating the floor conveyor supply during unloading • Pressing the key (11) once activates the floor conveyor supply. (Pilot lamp (11) lit). • Use the key to increase or decrease the speed of the floor conveyor (Read off the set value on the bar graph (21).
  • Page 68: Sensor Test

    Medium Control Unit Pos : 21.28 /BA/Info-Center/Ladewagen/M edi um/Sens ortest @ 3\mod_1204030548047_78.doc @ 69273 8.12 Sensor test AX000034 Figure 32: In the sensor test, the sensors fitted on the machine are checked for errors. Turning on sensor test. By keeping the key pressed, switch on the control unit via the key The control unit changes to the sensor test (pilot lamp (2) flashes).
  • Page 69: Setting Of The Floor Conveyor Speed 100 % (D/Gd Design Only)

    Medium Control Unit Pos : 21.30 /BA/Info-Center/Ladewagen/M edi um/Eins tell ung der Kr atz bodeng eschwi ndigkeit 100 % @ 3\mod_1204109624713_78.doc @ 69683 8.13 Setting of the floor conveyor speed 100 % (D/GD design only) Figure 33: Note Since the oil capacity may vary from one tractor to another, it may be necessary to readjust the maximum speed of the floor conveyor.
  • Page 70: Setting Of The Floor Conveyor Speed 0 % (D/Gd Design Only)

    Medium Control Unit Pos : 21.32 /BA/Info-Center/Ladewagen/M edi um/Eins tell ung der Kr atz bodeng eschwi ndigkeit 0 % @ 3\mod_1204113482931_78.doc @ 69702 8.14 Setting of the floor conveyor speed 0 % (D/GD design only) Figure 34: Note Since the oil capacity may vary from one tractor to another, it may be necessary to readjust the initial speed of the floor conveyor.
  • Page 71: Job Computer Replaced

    Medium Control Unit Pos : 21.34 /BA/Info-Center/Ladewagen/M edi um/J obrec hner auf Bedieneingei t programmier en @ 3\mod_1204115147947_78.doc @ 69792 8.15 Job computer replaced Figure 35: If the job computer has been replaced, it is necessary to reprogram the new job computer to the control unit used (control unit L/GL design or D/GD design).
  • Page 72: Messages

    Medium Control Unit Pos : 21.36 /BA/Info-Center/Ladewagen/M edi um/M eldungen @ 3\mod_1204622717163_78.doc @ 70985 8.16 Messages 8.16.1 Wagon full Note If the wagon is full and the key (11) floor conveyor speed activated, a constant horn signal will sound for at least one second. 8.16.2 Cutters removed Note If the cutters swivel out of the retracted position (working position), a horn...
  • Page 73: Malfunctions - Causes And Remedies

    Check battery voltage Tractor dynamo defective/too weak. Check dynamo 12 V power supply too weak on the tractor Connect the KRONE connection cable to side or not correctly connected with the the tractor battery battery. BUS error The BUS bus was interrupted between Check the display line.
  • Page 74: Eliminating Alarm Messages

    Medium Control Unit Pos : 21.43 /BA/Info-Center/Schwader/Bedi eneinheit - M edi um/Swadro 1000/Al armmeldungen beheben @ 2\mod_1203325910168_78.doc @ 65708 8.19 Eliminating Alarm Messages If an error has been detected by the electronic system, it must be eliminated. If there is no more alarm present after switching off and then switching back on again, that state will be indicated by a continuous light on the key (Symbol ON/ OFF).
  • Page 75: Comfort Control Unit

    Comfort Control Unit Pos : 23.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienei nheit -Komfort @ 0\mod_1200307868117_78.doc @ 39559 Comfort Control Unit Pos : 23.2 /BA/Sicher heit/Gefahr enhinweis e/Bedieneinhei t sc hütz en @ 0\mod_1200308247867_78.doc @ 39598 Caution! Protect Control Unit. Effect: Damage to the control unit •...
  • Page 76: Mounting

    Comfort Control Unit Pos : 23.3.3 /BA/Info-C enter/Ladewag en/Anbau @ 0\mod_1200386262078_78.doc @ 42901 Mounting ZX000029 ZX000027 Figure 39: Mount the control unit with its support (1) where it can be seen by the driver. Direct fastening • Fasten the support (1) using the drill holes (2) already present. The control unit (3) is fixed in place by the magnetic plate (4) on the support (1) Pos : 23.3.4 /BA/Info-C enter/Ladewag en/Spannungs versorgung @ 0\mod_1200635058412_78.doc @ 45815 Electrical power supply...
  • Page 77: Control Unit

    Comfort Control Unit Control unit Figure 41: Connect the cable included with delivery to the socket (4) on the front metal cover and connect to the socket (3) on the control unit (2). Pos : 23.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 78: Overview

    Comfort Control Unit Pos : 23.5.1 /BA/Info-C enter/Ladewag en/Übersicht @ 0\mod_1200637601725_78.doc @ 45891 Overview Figure 42: 1• On/Off key 2• Display 3• Keys (1 - 8) 4 Rotary potentiometer 5. Esc key (F) 6. Menu key (E) 7. Keys A-D Pos : 23.5.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 79: Description Of The Keys

    Comfort Control Unit Pos : 23.5.3 /BA/Info-C enter/Ladewag en/Besc hrei bung der T asten @ 0\mod_1200638396709_78.doc @ 45910 Description of the keys Keys 1-8 Figure 43: Keys 1-8 are used to activate the softkeys located in the right column. For the assignment of the keys, see the two illustrations.
  • Page 80 Comfort Control Unit ZX000007 Figure 44: Keys A-D The keys A-D are used to activate the softkeys located in the line just above them. For the assignment of the keys, see the illustration. If there is no softkey above the key, it has no function.
  • Page 81: Operational Readiness

    Comfort Control Unit Pos : 23.5.5 /BA/Info-C enter/Ladewag en/Ei nsc halten Bedieneinheit @ 0\mod_1200639061787_78.doc @ 45929 Operational Readiness Switching ON Figure 45: • Press the key. After switching the unit on, the connection to the job computer is established. If it is not possible to set up a connection, data connection interrupted, the message shown on the right appears in the display.
  • Page 82: Manual Mode

    Comfort Control Unit Pos : 23.7.1 /BA/Info-C enter/Ladewag en/Grundbil d Ladebetr eib @ 0\mod_1200639399943_78.doc @ 45970 Manual Mode 9.7.1 Basic screen - loading operation ZX000008_1 Figure 46: Pos : 23.7.2 /BA/Info-C enter/Ladewag en/Statusz eile @ 0\mod_1200645117068_78.doc @ 46027 Status line Current states of the machine (depending on how it is equipped) are shown in the top line of the display: Alarm message is pending...
  • Page 83 Comfort Control Unit Pos : 23.7.4 /BA/Info-C enter/Ladewag en/Softkeys unterste Z eile @ 0\mod_1200645319834_78.doc @ 46046 Softkeys The following softkeys are found in the bottom line: Setting the customer counter Press the key for softkey . The menu 2-1 "Customer counter" is displayed (for settings see menu 2-1 "Customer counter").
  • Page 84 Comfort Control Unit Pos : 23.7.6 /BA/Info-C enter/Ladewag en/Softkey Ladebetrieb rechte Spalten S1 Pic k- up @ 0\mod_1200645557271_78.doc @ 46065 Softkeys The two right columns contain the following softkeys: ZX000009 Figure 47: Raise and lower pickup/floating position The activated mode appears in display (A). Pick-up not in float position Pick-up in float position Raise pick-up...
  • Page 85 Comfort Control Unit Pos : 23.7.8 /BA/Info-C enter/Ladewag en/Softkey Ladebetrieb rechte Spalten S2 Mess er ein/aus @ 0\mod_1200646042771_78.doc @ 46084 ZX000010 Figure 48: Swinging blades out/in The activated mode will be indicated on the display (A). If the blades are in the maintenance position, the (C) symbol will be displayed.
  • Page 86 Comfort Control Unit Pos : 23.7.10 /BA/Info-Center/Ladewagen/Softkey Ladebetri eb rec hte Spalten S3 Knic kdeichsel heben/s enken @ 0\mod_1200646552834_78.doc @ 46104 ZX000011 Figure 49: Raise/lower offset drawbar Raise offset drawbar Press the key for softkey . The arrow (A) indicates that the function is executed. Lower offset drawbar Press the key for softkey...
  • Page 87 Comfort Control Unit Pos : 23.7.13 /BA/Info-Center/Ladewagen/Softkey Ladebetri eb rec hte Spalten S5 Ladeautomati k ein/aus @ 0\mod_1200648227803_78.doc @ 46145 ZX000013_1 Figure 51: Switching the automatic loader ON/OFF (optional) Switching the automatic loader on. Press key for softkey . softkey appears.
  • Page 88: Basic Screen Image "Unloading Operation

    Comfort Control Unit Pos : 23.9.1 /BA/Info-C enter/Ladewag en/Grundbil d Entladebetrei b @ 0\mod_1200650406193_78.doc @ 46185 9.7.2 Basic screen image "Unloading operation" ZX000016 Figure 52: Note For a general description see Section "Basic Screen - Loading Operation" Differences compared to loading operation. Pos : 23.9.2 /BA/Info-C enter/Ladewag en/Sofkeys Entl adebetri eb Hauptfenster @ 0\mod_1200650556521_78.doc @ 46226 Displays in the main window: currently set floor conveyor supply speed as a % (only for GD)
  • Page 89 Comfort Control Unit Pos : 23.9.4 /BA/Info-C enter/Ladewag en/Sofkeys Entl adebetri eb S1 U msc haltung Lade/Entl adebetrieb @ 0\mod_1200651824021_78.doc @ 46264 Softkeys Switching between loading/unloading operation (for deactivated automatic unloader / setting see chapter "Automatic unloader") Activated mode is shown. Switching to loading operation Press the key for softkey...
  • Page 90 Comfort Control Unit Pos : 23.9.7 /BA/Info-C enter/Ladewag en/Sofkeys Entl adebetri eb S3 H ec kkl appe öffnen/schli eßen Z X GD @ 0\mod_1200652223068_78.doc @ 46284 (only for ZX GD) Figure 53: Open/close tailgate Open the tailgate Press the key for Softkey once to open the tailgate automatically to the central position.
  • Page 91 Comfort Control Unit Pos : 23.9.9 /BA/Info-C enter/Ladewag en/Sofkeys Entl adebetri eb S4 H ec kkl appe öffnen/schli eßen GL GD @ 0\mod_1200652994678_78.doc @ 46325 (only GL GD) Figure 54: Open/close tailgate Open the tailgate Pressing the key for softkey opens the tailgate as long as the key is held down.
  • Page 92 Comfort Control Unit Pos : 23.9.11 /BA/Info-Center/Ladewagen/Sofkeys Entladebetrieb S5 Kr atz bodenvorlauf @ 0\mod_1200653263115_78.doc @ 46345 Figure 55: Floor conveyor supply Switch on the floor conveyor supply Press the key for softkey. The arrow (A) indicates that the function will be executed. The floor conveyor supply speed can be regulated by turning the rotary potentiometer.
  • Page 93 Comfort Control Unit Pos : 23.9.13 /BA/Info-Center/Ladewagen/Sofkeys Entladebetrieb S6 Eilgang @ 0\mod_1200654318287_78.doc @ 46407 Figure 56: Switching on rapid traverse Press the key for softkey The symbol and the arrow (A) indicate that the function is executed. The floor conveyor operates at maximum supply speed.
  • Page 94: Buttons On The Machine

    Comfort Control Unit Pos : 23.9.15 /BA/Info-Center/Ladewagen/Sofkeys Entladebetrieb S7 Taster Mes ser bal ken heben/s enken @ 0\mod_1200655052975_78.doc @ 46435 Buttons on the Machine Warning! Unexpected actions on the machine Effect: Injuries or damage to the machine. • When activating the raise/lower blade bar button, make certain there is no one in the swivel range of the blade bar.
  • Page 95: Menu Level

    Comfort Control Unit Pos : 23.11.1 /BA/Info-Center/Ladewagen/M enüebene Kurzüberblic k @ 0\mod_1200656674818_78.doc @ 46516 Menu Level 9.9.1 Short overview Fig. 58: Pos : 23.11.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 96: Bringing Up A Menu Level

    Comfort Control Unit Pos : 23.11.3 /BA/Info-Center/Ladewagen/M enüebene aufr ufen @ 0\mod_1200656618584_78.doc @ 46496 9.9.2 Bringing up a Menu Level Fig. 59: Press the (1) key. The menu level is shown in the display. You can exit the menu level again with the (2) key.
  • Page 97 Comfort Control Unit Pos : 23.11.5 /BA/Info-Center/Ladewagen/M enüebene Überblic k Hauptmenüs @ 0\mod_1200657325771_78.doc @ 46536 The menu level is divided into five main menus: L400030 Fig. 60: = Main menu 1 "Settings" = Main menu 2 "Counters" = Main menu 4 "Service" = Main menu 5 "Information"...
  • Page 98: Main Menu 1 "Settings

    Comfort Control Unit Pos : 23.11.7 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 1 Eins tell ung en/H auptmenü „Ei nstellungen“ @ 0\mod_1200656509818_78.doc @ 46476 9.10 Main Menu 1 "Settings" L400040 L400030 Fig. 61: • Call the menu level with the key. • You can select main menu 1 with the rotary potentiometer. The symbol is shown in reverse colours.
  • Page 99: Menu 1-1 "Automatic Loader" (Optional)

    Comfort Control Unit Pos : 23.11.9 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 1 Eins tell ung en/M enü 1- 1 Ladeautomati k (opti onal) @ 0\mod_1200659212771_78.doc @ 46618 9.10.1 Menu 1-1 "Automatic loader" (optional) L400050 L400040 Figure 62: Setting of the time delay for the activation of the floor conveyor, once the conveyor height of the loaded goods during the loading operation has been achieved.
  • Page 100: Menu 1-2 "Silage" (Optional)

    Comfort Control Unit Pos : 23.11.11 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-2 Silag emittel (opti onal) @ 0\mod_1200659878662_78.doc @ 46637 9.10.2 Menu 1-2 "Silage" (optional) L400070 L400060 Figure 63: Note The connection for the silage material device is located close to the job computer (approx.
  • Page 101: Menu 1-3 "Axle Suspension" (Optional)

    Comfort Control Unit Pos : 23.11.13 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-3 Ac hsfeder ung ( optional) 1/2 @ 0\mod_1200660640365_78.doc @ 46657 9.10.3 Menu 1-3 "Axle suspension" (optional) L400500 L400080 Figure 64: Setting of the axle suspension. When the machine is switched on, the axle suspension is in automatic mode.
  • Page 102 Comfort Control Unit Pos : 23.11.15 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-3 Ac hsfeder ung ( optional) 2/2 @ 0\mod_1200661786084_78.doc @ 46685 Setting of the axle suspension status L400500 Figure 65: • Press the key for softkey .
  • Page 103: Menu 1-4 "Contrast

    Comfort Control Unit Pos : 23.11.17 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-4 Kontras t 1/2 @ 0\mod_1200662346209_78.doc @ 46705 9.10.4 Menu 1-4 "Contrast" L400100 Figure 66: Setting the display contrast. Displaying the menu Bring up main menu 1 "Settings" •...
  • Page 104 Comfort Control Unit Pos : 23.11.19 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-4 Kontras t 2/2 @ 0\mod_1200662786412_78.doc @ 46725 Day/night design Figure 67: Switching the day/night design makes it possible to show the display in reverse video. •...
  • Page 105: Menu 1-5 "Floor Conveyor Speed

    Comfort Control Unit Pos : 23.11.21 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-5 Kr atz bodengeschwi ndigkeit @ 0\mod_1200663487021_78.doc @ 46808 9.10.5 Menu 1-5 "Floor conveyor speed" ZX400038 ZX400037 Figure 68: Adjusting the floor conveyor speed Note Since the oil capacity may vary from one tractor to another, it may be necessary to readjust the maximum speed of the floor conveyor.
  • Page 106 Comfort Control Unit ZX400038 ZX400037 Figure 69: Note Use the rotary potentiometer to further increase the current of the floor conveyor supply valve until the floor conveyor speed is no longer increasing. • Press the rotary potentiometer. The set contrast value is saved and the icon appears in the upper line.
  • Page 107: Menu 1-6 "Cross Conveyor" (Optional - Ax/ Mx Series)

    Comfort Control Unit Pos : 23.11.23 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-6 Querförder band (opti onal- Titan- Baurei he) @ 0\mod_1200665093615_78.doc @ 46892 9.10.6 Menu 1-6 "Cross conveyor" (optional - AX/ MX series) ZX400050 ZX400049 Fig. 70: Setting the unloading operation with/without cross conveyor Displaying the menu Main menu 1 "Settings"...
  • Page 108: Menu 1-7 "Automatic Unloader

    Comfort Control Unit Pos : 23.11.25 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 1 Ei nstellungen/M enü 1-7 „Entladeautomati k“ @ 0\mod_1200666454537_78.doc @ 46979 9.10.7 Menu 1-7 "Automatic unloader" ZX400052 ZX400051 Figure 71: Activation and deactivation of the automatic unloader The automatic unloader simplifies the unloading process of the machine. With the automatic unloader activated and depending on how the machine has been equipped, the system will perform the following functions after the "Open/close tailgate"...
  • Page 109: Main Menu 2 "Counters

    Comfort Control Unit Pos : 23.13.1 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 2 Z ähl er/H auptmenü 2 Z ähler @ 0\mod_1200893930806_78.doc @ 47025 9.11 Main Menu 2 "Counters" L400120 Figure 72: Calling the main menu • Call the menu level with the key.
  • Page 110: Menu 2-1 "Customer Counters

    Comfort Control Unit Pos : 23.13.3 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 2 Z ähl er/M enü 2-1 Kundenz ähler @ 0\mod_1200894392072_78.doc @ 47044 9.11.1 Menu 2-1 "Customer counters" L400141 L400130 Figure 73: Displaying the menu Main menu 2 "Counters" is displayed • You can select menu 2-1 with the rotary potentiometer.
  • Page 111 Comfort Control Unit Pos : 23.13.5 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 2 Z ähl er/Kundenz ähl er akti vier en @ 0\mod_1200894861666_78.doc @ 47082 Activating customer counter L400142 Figure 74: • Use the rotary potentiometer to place the desired customer counter between the two crossbars (A) and press the rotary potentiometer.
  • Page 112 Comfort Control Unit Pos : 23.13.7 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 2 Z ähl er/Kundenz ähl er lös chen @ 0\mod_1200896186619_78.doc @ 47105 Deleting the customer counter L400142 Figure 75: • Use the rotary potentiometer to place the customer counter to be deleted between the two crossbars (A).
  • Page 113: Menu 2-2 "Total Counters

    Comfort Control Unit Pos : 23.13.9 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 2 Z ähl er/M enü 2-2 Gesamtz ähl er @ 0\mod_1200898372010_78.doc @ 47124 9.11.2 Menu 2-2 "Total counters" ZX000022 L400150 Figure 76: Displaying the menu Main menu 2 "Counters" is displayed You can select menu 2-2 with the rotary potentiometer.
  • Page 114: Main Menu 4 "Service

    Comfort Control Unit Pos : 23.15.1 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 4 Ser vic e/H auptmenü 4 Ser vice @ 0\mod_1200899421150_78.doc @ 47163 9.12 Main Menu 4 "Service" L400191 L400170 Figure 77: Calling the main menu key. • Call the menu level with the •...
  • Page 115: Menu 4-2 "Manual Sensor Test

    Comfort Control Unit Pos : 23.15.3 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 4 Ser vic e/M enü 4-2 Sensortes t H and @ 0\mod_1200900050588_78.doc @ 47201 9.12.1 Menu 4-2 "Manual Sensor Test" L400201 L400191 Figure 78: In the manual sensor test, the sensors that are installed on the machine are checked for errors. In addition, the sensors can be correctly adjusted in the manual sensor test.
  • Page 116 Comfort Control Unit Pos : 23.15.5 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 4 Ser vic e/Di agnose Namurs ens oren @ 4\mod_1211207518859_78.doc @ 82797 Diagnostics – Namur sensors L400201 Fig. 79: Possible sensors (depending on how the machine is equipped) N° Sensor icon Description Blades active Automatic loader, top...
  • Page 117 Comfort Control Unit Pos : 23.15.7 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 4 Ser vic e/Sens or Statusanz eigen @ 0\mod_1200910680947_78.doc @ 47748 State: Alive (iron) Not alive (no iron) Broken cable Short circuit Pos : 23.15.8 /BA/Info-Center/Ladewagen/H auptmenüs /Hauptmenü 4 Ser vic e/Eins tell werte Sensor Ac hs e ges perrt @ 0\mod_1200911165306_78.doc @ 47775 Setting values: The minimum and maximum setting values with the sensor alive (metal in front of the sensor) are shown in the upper part of the bar display.
  • Page 118 Comfort Control Unit Pos : 23.15.10 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Diag nos e T as ter @ 0\mod_1200912154728_78.doc @ 47794 Diagnostics - buttons L400221 Figure 80: Possible sensors (depending on how the machine is equipped) Sensor icon Description Button "Swinging blades in"...
  • Page 119 Comfort Control Unit Pos : 23.15.12 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Diag nos e Versorgungsspannungen @ 0\mod_1200913657963_78.doc @ 47814 Diagnostics - power supply voltages L400230 Figure 81: Sensor icon Description supply voltage Nominal voltages: • 12 V tot.: 12 - 14.5 V •...
  • Page 120: Actuator Test

    Comfort Control Unit Pos : 23.15.14 /Ü bersc hriften/Ü bersc hriften 3/A- E/Aktortes t @ 0\mod_1200916990791_78.doc @ 47833 9.12.2 Actuator test Pos : 23.15.15 /BA/Sic her hei t/Gefahrenhi nweis e/Aktortest @ 0\mod_1197610754712_78.doc @ 26703 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries.
  • Page 121: Menu 4-4 "Manual Actuator Test

    Comfort Control Unit Pos : 23.15.17 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Menü 4-4 Aktortest Hand @ 0\mod_1200917122697_78.doc @ 47852 9.12.3 Menu 4-4 "Manual Actuator Test" The actuator test is used to test the actuators installed on the machine. An actuator can only be tested if power is flowing through it.
  • Page 122 Comfort Control Unit Pos : 23.15.19 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Diag nos e digital e Aktoren (GL + GD) @ 4\mod_1211371682125_78.doc @ 83675 Diagnostics digital actuators (GL + GD) Errors are only displayed if the actuator is turned on and a test is possible for the actuator (see the table called "Possible digital actuators").
  • Page 123 Comfort Control Unit Pos : 23.15.21 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Diag nos e anal oge Aktoren ( GD) @ 0\mod_1200927052963_78.doc @ 48588 Diagnostics analogue actuators (GD) DL400260 Figure 84: A current (in mA) can be created with the PWM value (in parts per thousand). If the PWM value = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used) •...
  • Page 124: Menu 4-5 "Sensor/Actuator Test Axle Suspension

    Comfort Control Unit Pos : 23.15.23 /BA/Info-C enter/Ladewagen/H auptmenüs/H auptmenü 4 Ser vic e/Menü 4-5 „ Sens or-/Aktortest Achs federung“ @ 0\mod_1200927543103_78.doc @ 48628 9.12.4 Menu 4-5 "Sensor/actuator test axle suspension" (depending on how the machine is fitted) L400521 L400281 Figure 85: The actuator test is used to test the sensors and actuators installed on the machine for the axle suspension.
  • Page 125: Main Menu 5 "Information

    Comfort Control Unit Pos : 23.17 /BA/Info-Center/Ladewagen/H auptmenüs/Hauptmenü 5 Info/H auptmenü 5 Info @ 0\mod_1200928669400_78.doc @ 48718 9.13 Main Menu 5 "Information" ZX000023 L400300 Figure 86: Calling the main menu • Call the menu level with the key. • You can select main menu 5 with the rotary potentiometer.
  • Page 126: Main Menu 6 "Technician

    Comfort Control Unit Pos : 23.19 /BA/Info-Center/Ladewagen/H auptmenüs/Hauptmenü 6 M onteur/H auptmenü 6 M onteur @ 0\mod_1200929434744_78.doc @ 48759 9.14 Main menu 6 "Technician" Calling the main menu L400340 L400320 Figure 87: • Call the menu level with the key. •...
  • Page 127: Alarm Message

    Comfort Control Unit Pos : 23.21 /BA/Info-Center/Ladewagen/Alar mmeldung en/Al armeldung allgemein @ 0\mod_1200929784306_78.doc @ 48779 9.14.1 Alarm Message ZX000026 ZX000025 Figure 88: Information message If one or several conditions are not met to carry out an action, an information message will be displayed.
  • Page 128: Alarm Messages

    -> loose contact in the connection to the display Undervoltage - Tractor battery defective Connect the KRONE connection cable to - Tractor dynamo too weak the tractor battery - 12-V power supply too weak on the...
  • Page 129: Logical Alarms

    Comfort Control Unit 9.15.2 Logical alarms N° Screen Description Possible cause Remedy Wagon is full Tailgate is closed and the floor Empty wagon conveyor switch-off unit sensor is switched Discharge roller The wagon is full, the tailgate is open, Check the discharge speed too floor conveyor supply is activated and roller drive...
  • Page 130: Physical Alarms

    Comfort Control Unit 9.15.3 Physical alarms N° Screen Description Possible cause Remedy Blade sensor Sensor or supply line defective - Perform a sensor test - Check the sensor and supply line for damage Automatic loader Sensor or supply line defective - Perform a sensor test sensor top - Check the sensor...
  • Page 131 Comfort Control Unit N° Screen Description Possible cause Remedy Sensor for axle Sensor or supply line defective - Perform a sensor test locked - Check the sensor and supply line for damage 108 For ZX: Sensor for tailgate Sensor or supply line defective - Perform a sensor test open - Check the sensor...
  • Page 132 Comfort Control Unit N° Screen Description Possible cause Remedy Sensor for right - Sensor or line defective - Perform a sensor test axle - plug not inserted - Check the sensor and supply line for - Output signal of angle encoder damage outside of permissible measuring range...
  • Page 133: Iso Operation

    ISO operation Pos : 25.1 /BA/Info-C enter/Ladewag en/ISO-Bedienung/ISO- Bedienung _Wir kungs weis e_Anbau @ 0\mod_1200933581385_78.doc @ 49434 10 ISO operation 10.1 Method of operation The ISO operation is used exclusively for machines and systems that conform to application level 1 of the International Standardisation Organisation (ISO) 11783. The purpose of ISO 11783 is to provide an open, interconnected system for the electronic systems in the vehicle.
  • Page 134: Different Functions Compared To The Krone In-Cab Comfort Kit

    Via the accessory unit, the ISO control unit provides information and control functions to the display of the ISO terminal. Operation with an ISO terminal is roughly equivalent to the KRONE In-cab Comfort kit. Prior to start-up, refer to the operating instruction for the method of operation of the KRONE In-cab Comfort kit.
  • Page 135: With Electronically Controlled Coaster/Steering Axle Option (Comfort Control Unit)

    The tractor must transfer the travelling speed and direction of travel on the ISO bus. • The parameter must be released (can only be done by a Krone service technician) Check whether the parameter is released . To do this: Call up main menu "Maintenance"...
  • Page 136: Menu 4-6 "Diagnostics Of Driving Speed/Direction Of Travel Indicator

    ISO operation Pos : 25.7 /BA/Info-C enter/Ladewag en/ISO-Bedienung/M enü 4-6 Di agnos e F ahrgeschwi ndig keits- /Fahrtrichtungsanz eige @ 0\mod_1200980300159_78.doc @ 49494 10.3.2 Menu 4-6 "Diagnostics of Driving Speed/Direction of Travel Indicator" <--- 0 25,5 km/h 540 UPM ZX400057 Figure 91: Call up main menu "Maintenance"...
  • Page 137: Menu 1-8 "Softkeys Iso Terminal

    ISO operation Pos : 25.9 /BA/Info-C enter/Ladewag en/ISO-Bedienung/M enü 1-8 Softkeys ISO-T ermi nal @ 0\mod_1200981155893_78.doc @ 49513 10.3.3 Menu 1-8 "Softkeys ISO terminal" Note The menu 1-8 only appears on ISO terminals with less than 10 keys In menu 1-8, the basic screen (for ISO terminals with less than 10 keys) is set to 5 or 10 softkey buttons.
  • Page 138 ISO operation Pos : 25.11 /BA/Info-Center/Ladewagen/ISO-Bedi enung/Menü i m ISO-T ermi nal aufr ufen @ 0\mod_1200981562706_78.doc @ 49532 Calling up the menu on the ISO terminal ZX400053 ZX400050 Figure 92: Call up main menu "Settings" with the • You can select menu 1-8 with the keys.
  • Page 139: Auxiliary Control

    ISO operation Pos : 25.13 /BA/Info-Center/Ladewagen/ISO-Bedi enung/Zus atzbedi enung @ 0\mod_1200982062237_78.doc @ 49551 10.3.4 Auxiliary Control The following auxiliary functions can be assigned to an additional control unit (e.g., joystick). Note The auxiliary functions can perform various functions during the loading or unloading mode.
  • Page 140: Example Of A Joystick Assignment For Fendt (Default Setting)

    ISO operation Pos : 25.15 /BA/Info-Center/Ladewagen/ISO-Bedi enung/Beispi el einer J oystic k- Bel egung bei F endt (Default-Ei nstellung) @ 0\mod_1200982723909_78.doc @ 49570 10.3.5 Example of a Joystick Assignment for Fendt (Default Setting) Caution! For the remainder of the procedure, refer to the operating instructions of the operating terminal manufacturer.
  • Page 141: Operation

    Operation Pos : 27.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @ 34825 11 Operation Pos : 27.2 /BA/Bedi enung /Ladewagen/Lade/Entl adevorgang/Vorbereiten des Ladevorgangs @ 0\mod_1199789367497_78.doc @ 34844 11.1 Preparations for the Loading Process • Set the desired number of blades and the chop length as well: see section on Settings "Cutting System".
  • Page 142: With Electromagnetic In-Cab Comfort Kit Without Automatic Loader

    Operation Pos : 27.8 /BA/Bedi enung /Ladewagen/Bei el ektromagnetisc her Komfortbedienung ohne Ladeautomati k @ 0\mod_1199793717200_78.doc @ 34939 11.4 With Electromagnetic In-Cab Comfort Kit without Automatic Loader Note The display for In-cab Comfort kit must be adjusted to the loading process. See Section "Loading Process Basic Screen".
  • Page 143: With Electromagnetic In-Cab Comfort Kit With Automatic Loader

    Operation Pos : 27.10 /BA/Bedienung /Ladewagen/Bei elektromagnetisc her Komfortbedienung mit Ladeautomati k @ 0\mod_1199790538356_78.doc @ 34920 11.5 With Electromagnetic In-Cab Comfort Kit with Automatic Loader Note The display for In-cab Comfort kit must be adjusted to the loading process. See Section "Loading Process Basic Screen" •...
  • Page 144: Completion Of The Loading Process

    Operation Pos : 27.12 /BA/Bedienung /Ladewagen/Lade/Entl adevorgang/Beenden des Ladevorgangs Medi um/Komfort @ 2\mod_1203580314361_78.doc @ 66735 11.6 Completion of the loading process Note Make sure that the permissible total weight specified on the type plate is not exceeded. The loading process is completed when: a) for Medium : •...
  • Page 145: Unloading Process

    Operation Pos : 27.13.6 /Ü berschriften/Ü berschriften 2/A-E/D er Entladevorgang @ 0\mod_1199797085544_78.doc @ 35015 11.8 Unloading Process Pos : 27.13.7 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/H ec kkl appe öffnen @ 0\mod_1199796821294_78.doc @ 34996 Warning! Opening the tailgate Effect: Injuries or damage to the machine •...
  • Page 146: After Unloading (Gl+Gd)

    Operation Pos : 27.13.17 /BA/Bedi enung /Ladewagen/Kratzboden/Kratzbodenrüc kl auf ( nur bei GD- Ausführ ung) AX @ 2\mod_1203580627236_78.doc @ 66775 Floor conveyor reverse (GD design only) Caution! Overload of the floor conveyor Effect: Material Damages • Activate the reverse of the floor conveyor only for a brief period in order to prevent an overload of the floor conveyor.
  • Page 147: Modification For The Unloading Operation With Cross Conveyor (Optional For Gd Only)

    Operation Pos : 27.15.1 /BA/Bedienung /Ladewag en/Quer för der band/AX/M X_Baur eihe/U mbau für den Entladebetri eb mi t Querför der band (opti onal nur bei GD) AX/M X @ 4\mod_1211886946087_78.doc @ 83829 11.10 Modification for the unloading operation with cross conveyor (optional for GD only) Caution! •...
  • Page 148 Operation AX000053 Fig. 96: • Completely open the tailgate via the control unit. • Remove the existing plate (9) from the right and left sides of the machine. • Attach plate (10) and secure it with a spring cotter (11). Note Ensure that the plate (10) is swinging on the side where the crop is placed.
  • Page 149: Pull Out Cross Conveyor

    Operation Pos : 27.15.3 /BA/Bedienung /Ladewag en/Quer för der band/AX/M X_Baur eihe/Querförderband her ausziehen AX/MX @ 4\mod_1211892050931_78.doc @ 83943 11.10.1 Pull out cross conveyor AX000055 Fig. 97: To do this: • Open the interlocks (13) on the right and left sides of the machine by pulling the wire handle (12) and withdraw the cross conveyor (14) up to the stop.
  • Page 150: Hand Lever For Discharge Roller Coupling (For Gd Design Only)

    Operation Pos : 27.15.6 /BA/Bedienung /Ladewag en/Quer för der band/Handhebel D osi er walz enkupplung (nur bei Ausführung GD) @ 4\mod_1211362449656_78.doc @ 83316 11.11 Hand lever for discharge roller coupling (for GD design only) ZX000058 Fig. 99: If the tail control unit is used for the unloading process, and the design includes discharge rollers, the hand lever (1) must be switched to Position II (zero setting).
  • Page 151: Basic Screen For Unloading With Cross Conveyor

    Operation Pos : 27.15.8 /BA/Bedienung /Ladewag en/Quer för der band/AX/M X_Baur eihe/Grundbild Entladen mit Querförderband AX @ 4\mod_1211362864093_78.doc @ 83417 11.12 Basic screen for unloading with cross conveyor FULL 50 % TRD00062 Fig. 100: If the wagon is equipped with a cross conveyor and the cross conveyor is also activated in the customer's settings (menu item 1-6), then the adjacent basic screen appears in the unload mode.
  • Page 152: Tail Control Unit

    Operation 11.14 Tail control unit 11.14.1 Attaching the tail control unit AX000056 Fig. 102: On the right and left sides of the machine there is an electrical connection (1) to which the tail control unit (2) can be connected. • When the tail control unit is not used, it is placed in the support (3).
  • Page 153: Using The Tail Control Unit

    Operation Pos : 27.15.12 /BA/Bedi enung /Ladewagen/Querförderband/AX/MX_Baurei he/Ver wenden der Hec kbedi enung AX @ 4\mod_1211362586671_78.doc @ 83356 11.14.2 Using the tail control unit TRD00065 Fig. 103: Caution! Before starting the unloading process via the cross conveyor, ensure that the hand lever for the "discharge roller coupling"...
  • Page 154: Displaying The Floor Conveyor Speed

    Operation Pos : 27.15.14 /BA/Bedi enung /Ladewagen/Querförderband/Anzeig e der Kratzbodengesc hwi ndig keit @ 4\mod_1211362370109_78.doc @ 83296 11.15 Displaying the floor conveyor speed TRD00066 Fig. 104: The 4 LED's (1) display the current floor conveyor speed. Floor conveyor speed: All LEDs off LED 1 flashes 1-24% LED 1 on...
  • Page 155: Function Description Of The Keys

    Operation Pos : 27.15.16 /BA/Bedi enung /Ladewagen/Querförderband/Funkti onsbesc hrei bung der T asten @ 4\mod_1211362292546_78.doc @ 83276 11.16 Function description of the keys Function Switching the LED electronics on and off: Pilot lamp ON/OFF/messages Minus key: Reducing the floor conveyor speed Plus key: Increasing the floor conveyor speed This key activates the floor conveyor return .
  • Page 156: Alarm Messages

    Operation Pos : 27.15.18.1 /BA/Info-C enter/Sc hwader/Bedienei nheit - Medium/Swadr o 1000/Alar mmel dungen @ 2\mod_1203324713152_78.doc @ 65631 11.17 Alarm Messages If a fault occurs in the machine's electronics, it will be displayed by an appropriate flashing signal of the LED on the key.
  • Page 157: Parking

    Operation Pos : 27.17.1 /Ü berschriften/Ü berschriften 2/A-E/Abstellen @ 0\mod_1199801980622_78.doc @ 35320 11.20 Parking Pos : 27.17.2 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Warnhinweis M asc hine abs tell en @ 0\mod_1199802041544_78.doc @ 35339 Danger! Unexpected movements of the machine Effect: Danger to life, serious injuries •...
  • Page 158 Operation Pos : 27.17.4 /BA/Bedienung /Ladewag en/Abstellen/Bild Abstellen AX @ 3\mod_1203937011460_78.doc @ 68215 TRD00051 AX000026 Figure 106: Pos : 27.17.5 /BA/Bedienung /Ladewag en/Abstellen/Abstellen_1_AX @ 3\mod_1203926224585_78.doc @ 68055 When parking the machine, follow these steps: • Secure the machine with the parking brake (9). •...
  • Page 159: Settings

    Settings Pos : 29.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.doc @ 36141 12 Settings Pos : 29.2 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980 Danger! Unexpected movements of the machine Effect: Danger to life or serious injuries.
  • Page 160: Pick Up

    Settings Pos : 29.4.1 /Übersc hriften/Übersc hriften 2/P-T/Pic k up @ 1\mod_1201791975201_0.doc @ 54586 12.1 Pick up Pos : 29.4.2 /BA/Sicherheit/Gefahr enhinweis e/Ladewagen/Gefahr Eins tell arbeiten Pic k- up @ 0\mod_1199869457628_78.doc @ 36179 Danger! • Crush hazard when working with the pick-up. •...
  • Page 161: Shear Screw Of The Pick-Up Drive

    Settings Pos : 29.4.5 /BA/Eins tell ung en/Ladewagen/Schersc hraube des Pic k-up-Antriebes AX @ 3\mod_1203941365241_78.doc @ 68355 12.1.2 Shear screw of the pick-up drive AX000028 Figure 108: To protect against overload, the pick-up drive is secured with a shear screw (1) on the left side of the machine.
  • Page 162: Pick-Up Guide Wheels, Rear (Special Request)

    Settings Pos : 29.4.7 /BA/Eins tell ung en/Ladewagen/Pic k-up-Tas träder hi nten AX @ 3\mod_1203941103319_78.doc @ 68335 12.1.3 Pick-up guide wheels, rear (special request) AX000029 Figure 109: For marshy grounds, the pick-up can also be equipped with additional rear guide wheels that run outside of the tractor track.
  • Page 163: Cutting System

    Settings Pos : 29.6.1 /Übersc hriften/Übersc hriften 2/K-O/Sc hnei dwer k @ 0\mod_1199871599690_78.doc @ 36304 12.3 Cutting system Pos : 29.6.2 /BA/Sicherheit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980 Danger! Unexpected movements of the machine Effect: Danger to life or serious injuries.
  • Page 164: General Aspects

    Settings Pos : 29.6.5 /BA/Eins tell ung en/Ladewagen/Schneidwer k allgemei nes 32 M ess er @ 2\mod_1203582303345_78.doc @ 66815 12.3.1 General Aspects AX000008 Figure 111: The cutting system has 32 individual cutting blades that are protected against foreign objects. Via the central blade control system, either 0, 16, 16, or 32 blades can be selected. The cutting blades are arranged on one cutting level.
  • Page 165: Adjusting The Chop Length

    Settings Pos : 29.6.8 /BA/Eins tell ung en/Ladewagen/Schneidwer k Schnittl änge eins tell en AX @ 2\mod_1203583248798_78.doc @ 66875 12.3.2 Adjusting the chop length ZX400047 AX000030 Figure 112: The setting is performed centrally on the left side of the wagon. •...
  • Page 166: Cutter Change

    Settings Pos : 29.6.11 /BA/Ei nstellungen/Ladewag en/Mess er wechsel AX @ 2\mod_1203584168705_78.doc @ 66915 12.3.3 Cutter change Warning! Cutter change Effect: Severe injuries to fingers and hands. • Wear protective gloves when removing / installing cutters! AX000009 Figure 113: Cutters are changed on the left side of the machine. For an easier way of changing the cutters, the blade bar can be swivelled out to the left-hand side of the machine.
  • Page 167: Grinding Blades

    (this in turn lowers fuel consumption. • If at all possible, use the KRONE grinding mechanism for grinding. The Part No. for the blade holder for the KRONE blade grinding tool is 940 003-0. • Avoid allowing the blades to heat up too much when grinding them. The cutting blades are too hot if you can see discolouration in them.
  • Page 168: Inserting The Cutters

    Settings Pos : 29.6.15 /Ü berschriften/Ü berschriften 3/K-O/M ess er ei nbauen @ 2\mod_1203587802845_78.doc @ 66955 12.3.5 Inserting the cutters Pos : 29.6.16 /BA/Sic herheit/M ess er/Messer ei nbau Ladewagen @ 2\mod_1203587872611_78.doc @ 66975 Warning! Refitting of the cutters is not controlled Effect: Damages to the machine Ensure that: •...
  • Page 169 Settings Pos : 29.6.19 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Schneidwer k muss eing esc hwenkt und angehoben s ein @ 3\mod_1204097634291_78.doc @ 69664 Danger! Road travel and start-up Effect: Danger to life, injuries or damage to the machine. Before road travel or start-up, make certain the cutting system is properly swivelled in and secured.
  • Page 170: Eliminating Blockages

    Settings Pos : 29.6.22 /BA/Ei nstellungen/Ladewag en/Bes eitigung von Vers topfung en @ 1\mod_1201794144405_78.doc @ 54705 12.4 Eliminating Blockages • Slightly raise offset drawbar. • Lower the pick-up. This extends the feed area of the conveyor channel, making it easier to eliminate blockages by turning on the PTO shaft.
  • Page 171: Adjusting The Blade Bar

    Settings Pos : 29.8.1 /BA/Eins tell ung en/Ladewagen/M esser bal ken j usti eren @ 3\mod_1204268799103_78.doc @ 70175 12.5 Adjusting the blade bar Figure 117: The function of the blade bar during the swivelling-in should be adjusted in such a way that the fork pieces (1) run over the bearing bolts (2) without touching them.
  • Page 172: Adjusting The Right Cylinder To The Locking Bolt

    Settings Pos : 29.8.5 /BA/Eins tell ung en/Ladewagen/Verriegel ungbolz en j ustier en @ 3\mod_1204284340228_78.doc @ 70310 12.7 Adjusting the right cylinder to the locking bolt Figure 118: • The fork pieces (1) of the blade bar must be swivelled all the way forward and be held in this position.
  • Page 173: Adjusting The Locking Device For Individual Blades (Response Threshold)

    Settings Pos : 29.8.7 /BA/Eins tell ung en/Ladewagen/Einstellen der Ei nz elmess ersic her ung ( Ans prechsc hwelle) @ 3\mod_1204285406353_78.doc @ 70330 12.8 Adjusting the locking device for individual blades (response threshold) Figure 119: The locking device for individual blades prevents the cutters from being damaged by foreign objects.
  • Page 174 Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.
  • Page 175: Hydraulics

    Ensure that all line connections are tight before the pressure in the system builds up again. • Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops. Pos : 31.9.3 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 176: Load-Sensing Connection

    Maintenance Pos : 31.9.4 /Übersc hriften/Übersc hriften 2/K-O/Load-Sensing-Ansc hluss @ 1\mod_1201241225401_78.doc @ 51955 13.4 Load-sensing connection Pos : 31.9.5 /BA/Wartung/Load-Sensi ng/Ladewagen/Bild Load-Sensing Ans chl uss AX @ 2\mod_1203596775626_78.doc @ 67033 AX000007 Figure 120: Pos : 31.9.6 /BA/Wartung/Load-Sensi ng/Ladewagen/Load-Sensi ng-Anschl uss @ 0\mod_1199892426471_78.doc @ 36803 The Comfort hydraulics is load-sensing capable.
  • Page 177: Adjusting The Hydraulic System

    Maintenance Pos : 31.9.8 /Übersc hriften/Übersc hriften 2/A-E/Anpass en des H ydrauliks ystems @ 1\mod_1201241743588_78.doc @ 52013 13.5 Adjusting the hydraulic system Pos : 31.9.9 /BA/Wartung/Load-Sensi ng/Ladewagen/Bild Load-Sensing Ans chl uss AX @ 2\mod_1203596775626_78.doc @ 67033 AX000007 Figure 121: Pos : 31.9.10 /BA/Wartung/Load- Sensing/Ladewagen/Anpas sen des H ydrauli ks ystems Ladewagen @ 0\mod_1199893777643_78.doc @ 36822 The Comfort hydraulic system of the machine must be adjusted to the tractor It is designed for continuous circulation.
  • Page 178: Display Hydraulic Block Medium

    Maintenance Pos : 31.9.12 /BA/Wartung/Load- Sensing/Ladewagen/Sc haubild H ydr aulikbl oc k-Medium AX @ 2\mod_1203597273751_78.doc @ 67093 13.6 Display hydraulic block Medium Funktionsschaubild Magnetventile Fkt.1 Fkt.2 Y8 Y9 Funktionen Y6 Y7 Y10 Y11 Not-Handbetätigung 27 002 581 0 Figure 122: Floor conveyor supply Y5,Y18 Pick-up...
  • Page 179: Display Hydraulic Block Comfort

    Maintenance 13.7 Display hydraulic block Comfort Funktionsschaubild Magnetventile Fkt.1 Fkt.2 Y8 Y9 Funktionen Y6 Y7 Y10 Y11 Not-Handbetätigung 27 002 582 0 Figure 123: Floor conveyor supply Y6,Y7 Tailgate raise/lower Y8,Y9 Drawbar raise/lower Y10,Y11 Cutter Y5Y18 Pick-up Discharge roller coupling Pos : 31.9.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 180: Emergency Manual Activation

    Maintenance Pos : 31.9.15 /BA/Wartung/Load- Sensing/Ladewagen/Not-Handbetätigung AX @ 2\mod_1203598800001_78.doc @ 67193 13.8 Emergency Manual Activation The electromagnetic valve block for the standard and In-cab Comfort kit is located at the front left on the face of the wagon under the protective box. In the event the electrical system should fail completely, the valves are equipped with an <<Emergency manual activation>>.
  • Page 181: Examples Of Emergency Manual Activation

    Maintenance Pos : 31.9.17 /Ü berschriften/Ü berschriften 2/A-E/Beis pi ele zur N ot-H and-Betätigung @ 0\mod_1199946148163_78.doc @ 36985 13.9 Examples of Emergency Manual Activation Pos : 31.9.18 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr N ot-Hand-Betätigung @ 0\mod_1199945455397_78.doc @ 36965 Danger! Unexpected actions on the machine. Effect: Danger to life or serious injuries.
  • Page 182: High-Pressure Filter

    Maintenance Pos : 31.9.21 /BA/Wartung/Ladewagen/H ochdr uc kfilter @ 0\mod_1199967837303_78.doc @ 37856 13.10 High-pressure filter All machines with Comfort hydraulics are equipped with a high-pressure filter in the pressure line to the control block. Note Change the filter element (3) after every season! Replacing the Filter Element TRD00067 Figure 124:...
  • Page 183 Maintenance Pos : 31.9.23 /BA/Diese Seite ist bewus st freigel ass en wor den. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 31.9.24 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 184: Hydraulic System Circuit Diagram Medium

    Maintenance Pos : 31.9.25 /BA/Wartung/Ladewagen/H ydrauli ksc hal tpl äne/150 000 172 00 H ydr auli ks chaltplan M edi um AX/M X @ 14\mod_1231323637911_78.doc @ 171775 13.11 Hydraulic system circuit diagram Medium Fig. 125:...
  • Page 185: Legend Medium

    Maintenance 13.11.1 Legend Medium N° Designation Tractor hydraulics Free return Folding grid Boogie 18 t coaster axle optional Boogie 14 t optional Floor conveyor Function Tailgate Pick-up Blade control system Offset drawbar Medium valve block Self steer optional Discharge rollers Floor conveyor drive 15.1 Rapid traverse...
  • Page 186: Hydraulic System Circuit Diagram Comfort

    Maintenance Pos : 31.9.27 /BA/Wartung/Ladewagen/H ydrauli ksc hal tpl äne/150 000 173 00 H ydr auli ks chaltplan Komfort AX/MX @ 14\mod_1231323880598_78.doc @ 171798 13.12 Hydraulic system circuit diagram Comfort Fig. 126:...
  • Page 187: Legend Comfort

    Maintenance 13.12.1 Legend Comfort N° Designation Tractor hydraulics Free return Folding grid Boogie 18 t coaster axle optional Boogie 14 t optional Tailgate Pick-up Blade control system Offset drawbar Comfort valve block Discharge rollers Floor conveyor drive 15.1 Rapid traverse Reverse valve block Cross conveyor optional Parallel operation to floor conveyor drive possible...
  • Page 188 If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist. •...
  • Page 189: Checking And Maintaining Tyres

    Maintenance Pos : 31.11.4 /Ü berschriften/Ü berschriften 3/P-T/Rei fen prüfen und pfl egen @ 0\mod_1197358037214_78.doc @ 18094 13.13.1 Checking and maintaining tyres Pos : 31.11.5 /BA/Wartung/Reifen/R eihenfolg e Rei fenmontage @ 0\mod_1199954083131_78.doc @ 37321 KLWOA-02 Figure 127: When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary.
  • Page 190: Tyre Air Pressure

    Maintenance Pos : 31.11.8 /BA/Wartung/Reifen/R eifen- Luftdr uc k allgemein @ 0\mod_1199956852616_78.doc @ 37365 13.13.2 Tyre air pressure Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table. Pos : 31.11.9 /BA/Wartung/Ladewagen/R eifen/R eifen-Luftdruc k T abelle AX @ 2\mod_1203599095673_78.doc @ 67233 Tyre identification Minimum pressure...
  • Page 191: Position Of Sensors (L/Gl)

    Maintenance Pos : 31.14.1 /BA/Wartung/Ladewagen/Sens oren/AX ( L/GL) Lage der Sensor en @ 3\mod_1203928321288_78.doc @ 68105 13.15 Position of sensors (L/GL) Komfort Komfort AX000023 Figure 129: Item Sensor designation Tightening torque Automatic loader (B2) (Comfort) (optional) 10 Nm Floor conveyor switch-off unit (B3) 10 Nm Tailgate (B6) (right) (optional)
  • Page 192: Position Of Sensors (D/Gd) (Left-Hand Side Of The Machine)

    Maintenance Pos : 31.14.3 /BA/Wartung/Ladewagen/Sens oren/AX (D /GD) Lag e der Sens oren li nke Maschi nens eite @ 2\mod_1203599309736_78.doc @ 67253 13.16 Position of sensors (D/GD) (left-hand side of the machine) AX000011 Figure 130: Item Sensor designation Tightening torque Axle locked (B7) (optional) 10 Nm...
  • Page 193: Position Of Sensors (Gd) (Right-Hand Side Of The Machine)

    Maintenance Pos : 31.14.5 /BA/Wartung/Ladewagen/Sens oren/AX (D /GD) Lag e der Sens oren r ec hte Maschi nens eite @ 2\mod_1203600593408_78.doc @ 67313 13.17 Position of sensors (GD) (right-hand side of the machine) AX000012 Figure 131: Item Sensor designation Tightening torque Tailgate (B6) (right) 10 Nm Discharge roller control (B4) (Comfort)
  • Page 194: Adjusting The Sensors

    Maintenance Pos : 31.14.7 /Ü berschriften/Ü berschriften 3/A-E/Eins tell ung der Sensor en @ 0\mod_1199962173428_78.doc @ 37635 13.17.1 Adjusting the Sensors Pos : 31.14.8 /BA/Wartung/Namursens or d = 12 mm @ 0\mod_1199962247038_78.doc @ 37654 13.17.1.1 Namur sensor d = 12 mm BP-VFS-088-1 Figure 132: The dimension between the encoder (2) and the sensor (1) must be "a"...
  • Page 195: Setting Of The Sensor For Automatic Floor Conveyor Switch-Off (Gl)

    Maintenance Pos : 31.16 /BA/Wartung/Ladewagen/Sens oren/Sens ors Kratz bodenabsc hal tung 1 @ 1\mod_1201249263963_78.doc @ 52384 13.18 Setting of the Sensor for Automatic Floor Conveyor Switch-off (GL) Caution! Crush hazard! Do not walk under the opened tailgate while the tractor is running. Pos : 31.17 /BA/Wartung/Ladewagen/Sens oren/Bild Sens or Kratz bodenabsc hal tung Titan @ 1\mod_1201797802030_78.doc @ 54913 TR000003 TR000004...
  • Page 196: Switching Off The Floor Conveyor (Gd)

    Maintenance Pos : 31.20 /Ü berschriften/Ü berschriften 2/A-E/Abschaltung des Kratzbodens ( GD) @ 1\mod_1201250360479_78.doc @ 52482 13.19 Switching off the Floor Conveyor (GD) Pos : 31.21 /BA/Wartung/Ladewagen/Abs chaltung des Kratz bodens Bild AX (GD) @ 3\mod_1203601649283_78.doc @ 67353 AX000013 Figure 135: Pos : 31.22 /BA/Wartung/Ladewagen/Abs chaltung des Kratz bodens (GD) @ 0\mod_1199967309756_78.doc @ 37837 The right bearing of the lower discharge roller is movably mounted.
  • Page 197: Filling Quantities And Lubrication Designations For Gearboxes

    Maintenance Pos : 31.24.1 /Ü berschriften/Ü berschriften 2/F-J/Füll mengen und Sc hmier mittel bez eic hnungen der Getriebe @ 0\mod_1196951094046_78.doc @ 15335 13.20 Filling Quantities and Lubrication Designations for Gearboxes Pos : 31.24.2 /BA/Wartung/Tabellen/Ladewagen/T abell e F üllmengen für AX @ 3\mod_1203601925408_78.doc @ 67413 Tank Bio-degradable Filtered oils...
  • Page 198: Main Gearbox

    Maintenance Pos : 31.24.5.1 /Ü berschriften/Ü berschriften 2/F-J/H auptgetriebe @ 0\mod_1197005740033_78.doc @ 15416 13.21 Main gearbox Pos : 31.24.5.2 /BA/Wartung/Öl kontrolle_Wechsel/Ladewag en/Bil d_H auptg etriebe AX @ 3\mod_1203603078439_78.doc @ 67543 AX000014 Figure 136: Pos : 31.24.5.3 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649 Oil level check: •...
  • Page 199: Floor Conveyor Drive

    Maintenance Pos : 31.24.7.1 /Ü berschriften/Ü berschriften 2/K-O/Kratzbodenantri eb @ 0\mod_1199971985366_78.doc @ 38019 13.22 Floor conveyor drive Pos : 31.24.7.2 /BA/Wartung/Öl kontrolle_Wechsel/Ladewag en/Bil d Kr atz bodenantrieb AX @ 3\mod_1203603353876_78.doc @ 67583 AX000015 Figure 137: Pos : 31.24.7.3 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649 Oil level check: •...
  • Page 200: Discharge Roller Gear Front (Gd)

    Maintenance Pos : 31.24.9.1 /Ü berschriften/Ü berschriften 2/A-E/D osi erwalz eng etriebe vor ne (GD) @ 0\mod_1199975429710_78.doc @ 38315 13.23 Discharge roller gear front (GD) Pos : 31.24.9.2 /BA/Wartung/Öl kontrolle_Wechsel/Ladewag en/Bil d_D osi erwalz eng etriebe vor ne AX @ 3\mod_1203603710189_78.doc @ 67603 AX000016 Figure 138: Pos : 31.24.9.3 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649...
  • Page 201: Discharge Roller Gear Rear (Gd)

    Maintenance Pos : 31.24.11.1 /Ü bersc hriften/Ü bersc hriften 2/A- E/D osier walzengetri ebe hinten ( GD) @ 0\mod_1199975492178_78.doc @ 38334 13.24 Discharge roller gear rear (GD) Pos : 31.24.11.2 /BA/Wartung/Öl kontr olle_Wec hs el/Ladewagen/Bild_D osier walzengetri ebe hinten AX @ 3\mod_1203603977189_78.doc @ 67663 AX000017 Figure 139: Pos : 31.24.11.3 /BA/Wartung/Öl kontr olle_Wec hs el/Öl kontroll e SAE 90 @ 0\mod_1197008973815_78.doc @ 15649...
  • Page 202: Chain Tension

    Maintenance Pos : 31.26 /Ü berschriften/Ü berschriften 2/K-O/Kettenspannung @ 0\mod_1199976712006_78.doc @ 38498 13.25 Chain tension Pos : 31.27 /BA/Wartung/Ladewagen/Antrieb F örderaggregat @ 14\mod_1231314279520_78.doc @ 171633 13.25.1 Drive conveyor unit TR000005_1 Figure. 140: The drive of the conveyor unit is located on the front left side of the machine. Length of spring under tension X = 85 - 90 mm Note Measured up to the top of the washer...
  • Page 203: Pick-Up Drive

    Maintenance Pos : 31.29 /BA/Wartung/Ladewagen/Pic k-up-Antrieb AX @ 3\mod_1203942287835_78.doc @ 68395 13.25.2 Pick-up drive AX000031 Figure 141: Check the chain tension Length of spring under tension a= 70 - 75 mm Note Measured up to the top of the washer To correct the chain tension Increase or reduce the spring tension of the compression spring (1) until distance a= 65-70 mm is set.
  • Page 204: Floor Conveyor Feed

    Maintenance Pos : 31.31 /BA/Wartung/Ladewagen/Kratzboden-Vorschub AX @ 3\mod_1203604142173_78.doc @ 67683 13.26 Floor conveyor feed AX000018 Figure 142: The floor conveyor chain tensioner is located above the cutting system underneath the floor conveyor. Before starting work, check the floor conveyor chain tensioner for the loading wagon and readjust if necessary.
  • Page 205: Shortening Of The Floor Conveyor Chain

    Maintenance Pos : 31.33 /BA/Wartung/Ladewagen/Kratzbodenkette kürzen @ 0\mod_1200034449903_78.doc @ 38848 13.26.1 Shortening of the floor conveyor chain KDW05060 Figure 143: • Remove the cotter pin (1) on the chain connecting link (3) • Remove the locking piece (2). • Shorten the chain by 2 or 4 links. •...
  • Page 206: Discharger

    Maintenance Pos : 31.35 /BA/Wartung/Ladewagen/D osier wer k AX @ 3\mod_1203604892798_78.doc @ 67723 13.27 Discharger AX000019 Figure 144: The discharge roller chain drive is located on the rear right section of the wagon, behind the panel. The discharge roller drive chain is automatically tensioned by a tension spring. If the chain tension reduces, loosen the counter nut (1) and tighten the tension spring with the nut (2) until the chain tension is sufficient.
  • Page 207: Distance From Blade To Drum

    Maintenance Pos : 31.38 /BA/Wartung/Ladewagen/Abs tand M ess er - Trommel @ 0\mod_1200035920778_78.doc @ 38915 13.29 Distance from Blade to Drum KDW04040 Figure 146: Note The distance from the blade to the drum is optimally set in the factory by adjustment screws (2) and counter nuts (1) and must therefore not be changed.
  • Page 208: Distance From Scraper To Drum

    Maintenance Pos : 31.42 /BA/Wartung/Ladewagen/Abs tand Abs treifer-Trommel @ 14\mod_1231401185944_78.doc @ 171940 13.30 Distance from Scraper to Drum TR100024 AX000057 Fig. 148: The scrapers (2) must be at a distance of "A" from the rotating conveyor drum (3). Setting distance between scraper and drum •...
  • Page 209: Checking The Safety Rollers Of Individual Knife Retention

    Maintenance Pos : 31.44 /BA/Wartung/Ladewagen/Kontr olle der Sic her ungsrollen der Einzel mess ersicherung @ 0\mod_1200037844653_78.doc @ 38972 13.31 Checking the Safety Rollers of Individual Knife Retention 6XL00003 Figure 149: The safety rollers (1) on the levers of the individual knife retention must turn slightly when they are turned on (tensioning of safety springs with multipurpose key after blades are installed).
  • Page 210: Maintenance - Lubrication Chart

    Maintenance – lubrication chart Pos : 31.47.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Sc hmi erpl an @ 0\mod_1197359304198_78.doc @ 18232 14 Maintenance – lubrication chart Pos : 31.47.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Si cherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 14.1 Special Safety Instructions Pos : 31.47.3 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704...
  • Page 211: Pto Shaft

    Maintenance – lubrication chart Pos : 31.47.6 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542 14.2 PTO shaft Pos : 31.47.7 /BA/Wartung/Ladewagen/Abs chmi eren der Gel enkwell e @ 0\mod_1200048739138_78.doc @ 39029 Figure 150: All other lubrication points on the PTO shafts must be lubricated as shown in the illustration. Pos : 31.47.8 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
  • Page 212: Lubrication Chart (L/Gl)

    Maintenance – lubrication chart Pos : 31.47.9 /BA/Wartung/Ladewagen/Schmi erpl äne/Sc hmierpl an AX ( GL) @ 3\mod_1203928693694_78.doc @ 68125 14.3 Lubrication chart (L/GL) AX000024 Figure 151: Pos : 31.47.10 /BA/Wartung/Ladewag en/Sc hmier pläne/Schmi erstellen T abelle Titan_AX (GL) @ 0\mod_1200050180310_78.doc @ 39068...
  • Page 213: Lubrication Points (Gl)

    Maintenance – lubrication chart 14.4 Lubrication points (GL) The following table contains a list of lubrication points on the machine and the number of grease nipples. Lubrication points Number of grease nipples 1) Bearing for the conveyor drum right + left 2) Parking brake lever 3) Steering knuckle of the steering axle (optional additional equipment) 4) Locking cylinder of the steering axle (optional additional equipment)
  • Page 214 Maintenance – lubrication chart 14.5 Lubrication chart (GD) AX000020 Figure 152: Pos : 31.47.12 /BA/Wartung/Ladewag en/Sc hmier pläne/Schmi erstellen T abelle AX (GD) @ 3\mod_1203607620939_78.doc @ 67843...
  • Page 215 Maintenance – lubrication chart 14.6 Lubrication points (GD) The following table contains a list of lubrication points on the machine and the number of grease nipples. Lubrication points Number of grease nipples 1) Bearing for the conveyor drum right + left 2) Parking brake lever 3) Steering knuckle of the steering axle (optional additional equipment) 4) Locking cylinder of the steering axle (optional additional equipment)
  • Page 216: Central Lubrication System For The Drive Chains Of The Conveyor Unit And Pick-Up

    Maintenance – lubrication chart Pos : 31.47.14 /BA/Wartung/Ladewag en/Zentr alsc hmierung der Antriebs ketten für F örderaggregat und Pic k- up @ 0\mod_1200051366841_78.doc @ 39127 14.7 Central lubrication system for the drive chains of the conveyor unit and pick-up TRD00069 Figure 153: With each lifting of the pick-up, the main drive chains and the pick-up drive chains are supplied automatically with lubricating oil.
  • Page 217: Maintenance - Brake System

    • Replace worn or damaged brake hoses immediately. • KRONE is not responsible for natural wear, defects caused by overload or changes made to the brake system. Pos : 31.49.3 /BA/Wartung/Br emsanlag e/Brems enei nstellung @ 0\mod_1200291130914_78.doc @ 39185 15.1.1 Brake setting Depending on how the machine is used, the wear on and proper functionality of the brakes must be checked regularly and reset if necessary.
  • Page 218: Setting The Transfer Mechanism

    Maintenance - Brake System Pos : 31.49.5 /BA/Wartung/Br emsanlag e/Eins tell en der Übertr agungseinric htung @ 0\mod_1200291286726_78.doc @ 39204 15.1.2 Setting the Transfer Mechanism After the first few kilometres of driving, the transfer mechanisms and the brake linings of the brake drum will have adjusted.
  • Page 219: Air Filter For Pipe

    Maintenance - Brake System Pos : 31.49.8 /BA/Wartung/Br emsanlag e/Luftfilter/Luftfilter für R ohrl eitung @ 0\mod_1200292918226_78.doc @ 39324 15.2 Air Filter for Pipe KLW10090 KLW10120 Figure 155: (1) Spring (4) Spring (7) Clasp locking ring (2) Filter (5) Sealing ring (3) Spacer (6) Cover cap The air filter is installed in front of the brake valve.
  • Page 220: Compressed-Air Reservoir

    Maintenance - Brake System Pos : 31.49.10 /BA/Wartung/Brems anlage/Druc kl uftbehälter/Druc kluftbehäl ter _Text @ 0\mod_1200293406164_78.doc @ 39343 15.3 Compressed-air reservoir The compressed-air reservoir stores the compressed air that is pumped by the compressor. Therefore condensation water may settle in the compressed air reservoir during operation. The compressed-air reservoir must be emptied regularly.
  • Page 221: Placing In Storage

    Placing in Storage Pos : 33.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nlager ung @ 0\mod_1197385459120_78.doc @ 19966 16 Placing in Storage Pos : 33.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 16.1 Special Safety Instructions Pos : 33.3 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr Wartung allgemei n @ 0\mod_1199884069862_78.doc @ 36704 Danger! When performing repair, maintenance or cleaning work on the machine, or in...
  • Page 222: At The End Of The Harvest Season

    Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.
  • Page 223: Before The Start Of The New Season

    Placing in Storage Pos : 33.8 /Übersc hriften/Übersc hriften 2/U-Z/Vor Beginn der neuen Sais on @ 0\mod_1197386024448_78.doc @ 20081 16.3 Before the Start of the New Season Pos : 33.9 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 16.4 Special Safety Instructions Pos : 33.10 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704...
  • Page 224 Malfunctions - Causes and Remedies Pos : 35.1 /Übersc hriften/Übersc hriften 1/P-T/Störungen - Urs achen und Behebung @ 0\mod_1200296925180_78.doc @ 39459 17 Malfunctions - Causes and Remedies Pos : 35.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 17.1 Special Safety Instructions Pos : 35.3 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr Wartung allgemei n @ 0\mod_1199884069862_78.doc @ 36704...
  • Page 225 Malfunctions - Causes and Remedies Pos : 35.5 /BA/Störungen - Urs ac hen und Behebung/Ladewagen/T abellarisc he Auflis tung Ladewagen @ 13\mod_1225891870625_78.doc @ 164778 Malfunction Possible cause Remedy Blockages in the feed area. Swaths are of uneven height or Pick up smaller, more uniform too large.
  • Page 236 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +49 (0) 59 77/935-0 +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

This manual is also suitable for:

Ax 280 glAx 280 gdAx 250 dAx 250 glAx 250 gdAx 280 l

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